Product Description
straight tooth rack gear in nylon dc mini worm gear motor in pom custom moulded gear parts
straight tooth rack gear in nylon dc mini worm gear motor in pom custom moulded gear parts
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Application: | Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car |
|---|---|
| Hardness: | Soft Tooth Surface |
| Gear Position: | Internal Gear |
| Manufacturing Method: | Cast Gear |
| Toothed Portion Shape: | Spur Gear |
| Material: | Nylon |
| Customization: |
Available
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How do worm wheels contribute to the adaptability and versatility of mechanical systems in different settings?
Worm wheels play a significant role in enhancing the adaptability and versatility of mechanical systems across various settings. Here’s a detailed explanation of how worm wheels contribute to these aspects:
- Variable Speed Ratios: Worm wheels allow for the transmission of motion between the worm and the wheel with variable speed ratios. By changing the number of teeth on the worm wheel or the pitch diameter of the worm, different speed ratios can be achieved. This flexibility in speed control enables mechanical systems to adapt to different operating conditions, accommodate varying load requirements, and provide the desired output speeds for specific applications.
- Directional Reversibility: One of the key advantages of worm wheels is their ability to transmit motion in both clockwise and counterclockwise directions. By reversing the direction of the worm’s rotation, the motion can be transmitted in the opposite direction through the worm wheel. This feature contributes to the adaptability of mechanical systems, allowing for bidirectional operation and versatility in various applications where reversible motion is required.
- Compact Design: Worm wheels offer a compact and space-efficient design due to their high gear ratio capabilities. The worm’s helical shape allows for a large reduction in speed within a relatively small package size. This compact design is advantageous in applications where space is limited or where a high gear reduction is required without occupying excessive space. The compactness of worm wheels enhances the adaptability of mechanical systems in diverse settings, including compact machinery, automotive applications, or tight spaces.
- High Torque Transmission: Worm wheels are known for their ability to transmit high torque. The sliding action between the worm and the worm wheel creates a large contact area, enabling efficient torque transfer. This high torque transmission capability makes worm wheels suitable for applications requiring high torque output, such as lifting mechanisms, conveyor systems, or heavy-duty machinery. The ability to handle high torque contributes to the versatility and adaptability of mechanical systems in different settings.
- Mechanical Advantage: Worm wheels provide a mechanical advantage by converting a small rotational input force into a larger rotational output force. This mechanical advantage is a result of the gear ratio between the worm and the worm wheel. It allows mechanical systems to generate higher output forces or torques than what is applied at the input. This feature is valuable in applications where increased force or torque amplification is required, enabling systems to adapt to varying load demands and perform tasks that would otherwise be challenging or impractical.
- Noise Reduction: Worm wheels are known for their quiet operation due to the sliding contact between the worm and the worm wheel teeth. This sliding action reduces the impact and noise associated with gear meshing compared to other types of gears, such as spur gears or bevel gears. The noise reduction capability of worm wheels makes them suitable for applications where noise control is important, such as in precision equipment, office machinery, or noise-sensitive environments. This contributes to the adaptability of mechanical systems in different settings that require low noise levels.
Overall, worm wheels contribute significantly to the adaptability and versatility of mechanical systems in diverse settings. Their variable speed ratios, directional reversibility, compact design, high torque transmission, mechanical advantage, and noise reduction capabilities enable them to meet specific requirements and perform a wide range of tasks in different applications.
What maintenance practices are recommended for worm wheels to ensure optimal functionality?
Maintaining worm wheels is crucial for ensuring their optimal functionality and longevity. Here are some recommended maintenance practices for worm wheels:
- Regular Inspection: Perform regular visual inspections of the worm wheels to check for any signs of wear, damage, or abnormal operating conditions. Look for indications such as pitting, chipping, excessive tooth wear, or misalignment. Early detection of issues allows for timely intervention and prevents further damage.
- Cleaning: Keep the worm wheels clean from dirt, dust, and debris that may accumulate on the gear surfaces. Use a soft brush or compressed air to remove any contaminants that could potentially affect the gear’s performance or lead to premature wear. Avoid using harsh cleaning agents that may damage the gear material or lubrication.
- Lubrication: Ensure proper lubrication of the worm wheels according to the manufacturer’s recommendations. Lubrication reduces friction, minimizes wear, and helps dissipate heat. Follow the specified lubrication intervals and use the appropriate lubricant type and viscosity for the specific application. Monitor the lubricant level regularly and replenish or replace it as needed.
- Alignment and Adjustments: Check the alignment of the worm wheel with the worm gear to ensure proper meshing and load distribution. Misalignment can result in increased wear, reduced efficiency, and potential damage. If misalignment is detected, consult the manufacturer’s guidelines for proper alignment procedures and make necessary adjustments.
- Torque Monitoring: Periodically monitor the torque levels in the system to ensure they are within the recommended range. Excessive torque can lead to increased wear and potential gear failure. Use appropriate torque monitoring devices or methods to measure and verify that the torque values are within the specified limits.
- Temperature Monitoring: Keep an eye on the operating temperature of the worm wheels. Excessive heat can indicate issues such as inadequate lubrication, overloading, or misalignment. Monitor the temperature using appropriate temperature measurement devices and take corrective actions if abnormal temperatures are observed.
- Replacement of Worn Parts: If any components of the worm wheel assembly, such as the gear or bearings, show significant wear or damage that cannot be rectified through maintenance, consider replacing those worn parts. Using worn components can compromise the performance and reliability of the worm wheel system.
- Training and Documentation: Ensure that maintenance personnel are properly trained on the specific maintenance requirements and procedures for worm wheels. Maintain accurate documentation of maintenance activities, including inspection records, lubrication schedules, and any repairs or replacements performed. This documentation helps track the maintenance history and assists in identifying any recurring issues or trends.
By following these maintenance practices, worm wheels can be kept in optimal condition, ensuring their functionality, reliability, and longevity. Regular inspections, proper cleaning, lubrication, alignment, torque and temperature monitoring, timely replacement of worn parts, and well-documented maintenance activities are essential for the effective maintenance of worm wheels.
Can you provide examples of products or machinery that use worm wheels in their systems?
Yes, there are numerous products and machinery that utilize worm wheels as integral components in their systems. Here are some examples:
- Elevators: Worm wheels are commonly used in elevator systems to control the vertical movement of the elevator car. The high gear reduction ratio of the worm wheel allows for precise and controlled lifting and lowering of the elevator. The self-locking property of the worm wheel ensures that the elevator remains stationary at each floor, enhancing safety and stability.
- Conveyors: Conveyors, such as belt conveyors or screw conveyors, often incorporate worm wheels to drive the movement of the conveyor belt or screw. The gear reduction provided by the worm wheel allows for controlled and synchronized material handling in industries such as manufacturing, mining, and logistics.
- Automotive Applications: Worm wheels are utilized in various automotive applications. For example, power steering systems use worm wheels to convert the rotational motion of the steering wheel into the linear motion required for steering the vehicle. Additionally, some automotive seat adjustment mechanisms and convertible roof systems use worm wheels for precise positioning and control.
- Machine Tools: Worm wheels are found in machine tools like milling machines, lathes, and grinders. They are often used in the feed mechanisms to control the movement of the workpiece or cutting tool with high precision and accuracy. The high gear reduction ratio of the worm wheel enables fine adjustments of the feed rate and ensures stable and controlled machining operations.
- Robotics: Worm wheels are employed in various robotic systems for precise motion control. They can be found in robotic arms, grippers, and joints, allowing for accurate positioning and movement. The self-locking property of the worm wheel ensures that the robot maintains its position when not actively driven, providing stability and safety in robotic applications.
- Positioning Systems: Precision positioning systems, such as linear stages or rotary stages, utilize worm wheels to achieve accurate and repeatable motion. These systems are commonly used in semiconductor manufacturing, optics, microscopy, and other industries where precise positioning is critical. Worm wheels provide the necessary gear reduction and precise control required for precise positioning applications.
- Gate Operators: Worm wheels are employed in gate operator systems to control the opening and closing of gates, such as in residential or commercial gate automation. The gear reduction provided by the worm wheel allows for controlled and smooth operation of the gate, ensuring security and convenience.
- Industrial Mixers: Worm wheels are used in industrial mixers and agitators to control the rotational speed and torque applied to the mixing blades. The gear reduction ratio of the worm wheel enables precise control of the mixing process, ensuring efficient and consistent mixing of various substances in industries like chemical processing and food production.
These examples illustrate the wide range of applications where worm wheels are utilized to provide precise motion control, torque management, and reliable performance. Their versatility and ability to control speed, torque, and direction make them valuable components in various products and machinery.
editor by Dream 2024-05-03
China Good quality Custom Worm Gear Curved Hard Tooth Surface Stainless Steel Worm Gear
Product Description
HangZhou QY Precision Co., Ltd
QY Precision specializes in design and production of high precision metal parts and components. Focus on industry and action on demand, to be your trusted partner is our mission.
Detailed Photos
Custom Worm Gear Curved Hard Tooth Surface Stainless Steel Worm Gear
Product Description
Gear Introduction
Bevel Gears
Bevel gears are most commonly used to transmit power between shafts that intersect at a 90 degree angle. They are used in applications where a right angle gear drive is required. Bevel gears are generally more costly and are not able to transmit as much torque, per size, as a parallel shaft arrangement.
Worm Gear
Worm gears transmit power through right angles on non-intersecting shafts. Worm gears produce thrust load and are good for high shock load applications but offer very low efficiency in comparison to the other gears. Due to this low efficiency, they are often used in lower horsepower applications.
Helical Gears
Helical gears have teeth that are oriented at an angle to the shaft, unlike spur gears which are parallel. This causes more than 1 tooth to be in contact during operation and helical gears can carry more load than spur gears. Due to the load sharing between teeth, this arrangement also allows helical gears to operate smoother and quieter than spur gears. Helical gears produce a thrust load during operation which needs to be considered when they are used. Most enclosed gear drives use helical gears.
Spur Gears
Spur gears transmit power through shafts that are parallel. The teeth of the spur gears are parallel to the shaft axis. This causes the gears to produce radial reaction loads on the shaft, but not axial loads. Spur gears tend to be noisier than helical gears because they operate with a single line of contact between teeth. While the teeth are rolling through mesh, they roll off of contact with 1 tooth and accelerate to contact with the next tooth. This is different than helical gears, which have more than 1 tooth in contact and transmit torque more smoothly.
Hypoid Gears
Hypoid gears look very much like a spiral bevel gear, but unlike spiral bevel gears, they operate on shafts which do not intersect. In the hypoid arrangement because the pinion is set on a different plane than the gear, the shafts are supported by the bearings on either end of the shaft.
Herringbone Gears
Herringbone gears are very similar to the double helical gear, but they do not have a gap separating the 2 helical faces. Herringbone gears are typically smaller than the comparable double helical and are ideally suited for high shock and vibration applications. Herringbone gearing is not used very often due to their manufacturing difficulties and high cost.
Specification:
| Services | CNC Milling, CNC Turning, Wire EDM Cutting, 3D Printing,Vacuum Casting,Reaction Injection Molding, Plastic CNC Machining, Laser, Cutting, Stamping Parts, Bending Parts |
| Material | Metal: Aluminum , Copper , Brass , Steel, Stainless Steel, Titanium and etc. |
| Plastic: ABS, POM, PP, PU, PC,PA66, PMMA, PVC, PVE, Nylon and etc. | |
| Surface treatment | Anodizing, Sandblasting, Metal Plating, Polishing, Painting, Powder coating, Brushing ,Silk-screen , Laser Engraving etc. |
| Heat treatment | Annealing, Normalizing , Nitriding, Tempering |
| File Formats | STP, STEP, IGS,STP,X_T ,DXF,DWG , Pro/E, PDF, SLDPRT |
| Inspection | In-house or third party, all the products are strictly inspected by skilled QC |
| Service Type | OEM & ODM Service |
Surface Finish:
Available Material:
FAQ
1.How to get a quote?
Kindly send us the drawing of your product,please. Including details as below: a.Materials b. Surface Finish c. Tolerance d. Quantity If you need solutions for your application, kindly send us your detail requirements, and we will have engineers to service you.
2.How does the payment process work?
Payment terms are flexible for us. We can accept different type payment way.
3.How do I know about the production?
We will double confirm your requirements and send you the sample before the mass production as you required. During the mass production,
4.How do I know about the delivery?
Before shipment we will confirm with you about all the details including CI and other attention issues. After ship out, we will inform you of the tracking number and keep updating the latest shipping information for you.
5.What will you do for after sales?
We will follow up and await your feedback. Any question related to our metal parts, our experienced engineers are ready to help. And welcome to contact for any supporting of your other application even if their is no relationship with our products.
Packaging & Shipping
/* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Application: | Fastener, Auto and Motorcycle Accessory, Hardware Tool, Machinery Accessory, Robotics |
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| Standard: | GB, EN, API650, China GB Code, JIS Code, TEMA, ASME, CE, FCC, RoHS, ISO9001:2008 |
| Surface Treatment: | Anodizing |
| Samples: |
US$ 0/Piece
1 Piece(Min.Order) | Order Sample |
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| Customization: |
Available
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.shipping-cost-tm .tm-status-off{background: none;padding:0;color: #1470cc}
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Shipping Cost:
Estimated freight per unit. |
about shipping cost and estimated delivery time. |
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| Payment Method: |
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Initial Payment Full Payment |
| Currency: | US$ |
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| Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
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What role do worm wheels play in controlling speed and torque in mechanical assemblies?
Worm wheels play a crucial role in controlling speed and torque in mechanical assemblies. Here’s a detailed explanation of how worm wheels contribute to speed and torque control:
- Gear Reduction: One of the primary functions of worm wheels is to provide gear reduction. The helical teeth of the worm gear engage with the teeth of the worm wheel, resulting in a rotational output that is slower than the input speed. The gear reduction ratio is determined by the number of threads on the worm wheel and the pitch diameter of the gear. By controlling the gear reduction ratio, worm wheels enable precise speed control in mechanical assemblies.
- Speed Control: Worm wheels allow for fine control of rotational speed in mechanical assemblies. The high gear reduction ratio achievable with worm wheels enables slower output speeds, making them suitable for applications that require precise speed regulation. By adjusting the number of threads on the worm wheel or the pitch diameter of the gear, the speed output can be precisely controlled to match the requirements of the application.
- Torque Amplification: Worm wheels are capable of amplifying torque in mechanical assemblies. The helical tooth engagement between the worm gear and the worm wheel creates a mechanical advantage, resulting in increased torque at the output. This torque amplification allows worm wheels to transmit higher torque levels while maintaining a compact design. The ability to control torque amplification makes worm wheels suitable for applications that require high torque output, such as lifting mechanisms, conveyors, or heavy machinery.
- Torque Limiting: Worm wheels also provide torque limiting capabilities in mechanical assemblies. The self-locking nature of the worm wheel prevents reverse motion or backdriving from the output side to the input side. This self-locking property acts as a torque limiter, restricting excessive torque transmission and protecting the system from overload or damage. The torque limiting feature of worm wheels ensures safe and controlled operation in applications where torque limitation is critical, such as safety mechanisms or overload protection devices.
- Directional Control: Worm wheels offer precise directional control in mechanical assemblies. The helical tooth engagement between the worm gear and the worm wheel allows for power transmission in a single direction. The self-locking property of the worm wheel prevents reverse motion, ensuring that the output shaft remains stationary when the input is not actively driving it. This directional control is beneficial in applications that require precise positioning or unidirectional motion, such as indexing mechanisms or robotic systems.
- Load Distribution: Worm wheels play a role in distributing the load in mechanical assemblies. The sliding action between the worm gear and the worm wheel creates a larger contact area compared to other gear types. This increased contact area allows for better load distribution, minimizing stress concentration and ensuring even distribution of forces. By distributing the load effectively, worm wheels contribute to the longevity and reliability of mechanical assemblies.
Overall, worm wheels provide precise speed control, torque amplification, torque limiting, directional control, and load distribution capabilities in mechanical assemblies. These features make worm wheels versatile components that are widely used in various applications where precise control, torque management, and reliable performance are essential.
How do worm wheels contribute to the precision and accuracy of motion in machinery?
Worm wheels play a significant role in achieving precision and accuracy of motion in machinery. Here’s a detailed explanation of how worm wheels contribute to precision and accuracy:
- Reduced Backlash: Backlash refers to the amount of clearance or play between meshing gears, which can result in undesired movement or positioning errors. Worm wheels have a self-locking mechanism that minimizes or eliminates backlash. The helical teeth of the worm wheel engage with the worm gear at an angle, creating a wedging effect that prevents reverse motion. This inherent self-locking property ensures precise positioning and eliminates backlash, contributing to the overall precision of motion.
- High Gear Reduction Ratio: Worm wheels offer high gear reduction ratios, allowing for fine control and precise motion. The helical shape of the worm gear teeth and the interaction with the worm wheel enable gear ratios ranging from 5:1 to 100:1 or even higher. This high reduction ratio allows for slower rotational output and finer increments of motion, enhancing precision in applications that require precise positioning or control.
- Single Directional Control: Worm wheels provide excellent directional control, allowing power transmission in a single direction only. The self-locking nature of the worm wheel prevents any reverse motion from the output side to the input side. This property is particularly beneficial in applications where precise and accurate motion in a specific direction is required, such as in robotics or CNC machinery.
- Smooth Operation: The helical tooth profile of the worm wheel contributes to smooth and quiet operation. The helical teeth engage gradually, resulting in a smooth transfer of power and reduced noise and vibration. This smooth operation is crucial for applications that require precise and accurate motion, as it helps minimize disturbances and ensure consistent movement without jarring or jerking.
- Increased Contact Area: The sliding action between the worm gear and the worm wheel creates a larger contact area compared to other gear types. The increased contact area allows for better load distribution and improved torque transmission. This helps to minimize tooth wear, enhance durability, and maintain the accuracy of motion over an extended period of operation.
- Compact Design: Worm wheels offer a compact design due to their perpendicular arrangement. The compactness allows for efficient use of space and integration into machinery with limited space constraints. The reduced size and weight contribute to improved stability and accuracy by minimizing flexing or bending that can occur in larger gear systems.
By incorporating worm wheels into machinery, engineers can achieve precise and accurate motion control, ensuring the desired positioning, repeatability, and overall performance of the system. These characteristics make worm wheels suitable for a wide range of applications that require high precision and accuracy, such as robotics, machine tools, positioning systems, and automation equipment.
How does the choice of worm wheels affect the overall performance and reliability of gearing systems?
The choice of worm wheels has a significant impact on the overall performance and reliability of gearing systems. Here’s a detailed explanation of how the selection of worm wheels affects these aspects:
- Material Selection: The choice of material for worm wheels is crucial in determining their performance and reliability. Different materials, such as steel, bronze, or plastic, offer varying levels of strength, durability, and resistance to wear. The selection of the appropriate material should consider factors such as load requirements, operating conditions, and compatibility with other components in the system. Opting for high-quality materials that are suitable for the specific application can enhance the overall performance and reliability of the gearing system.
- Accuracy and Tolerance: Worm wheels are manufactured with different levels of accuracy and tolerance. Higher precision and tighter tolerances result in improved gear meshing, reduced backlash, and enhanced positional accuracy. The choice of worm wheels with the appropriate accuracy and tolerance level for the application is essential for achieving the desired performance and reliability. In applications where precise motion control, high positional accuracy, or low backlash is critical, selecting worm wheels with superior accuracy can significantly enhance system performance and reliability.
- Gear Design and Geometry: The design and geometry of worm wheels play a crucial role in determining their performance and reliability. Factors such as tooth profile, helix angle, number of teeth, and tooth surface finish influence the gear meshing characteristics, load distribution, efficiency, and noise levels. Optimal gear design and geometry should be selected based on the specific application requirements and operating conditions. Choosing worm wheels with well-designed gear profiles and appropriate geometric parameters can contribute to smoother operation, efficient power transmission, and improved reliability of the gearing system.
- Lubrication and Maintenance: The choice of worm wheels can affect the lubrication requirements and maintenance intervals of the gearing system. Some materials or coatings may require specific lubricants or lubrication techniques to ensure proper operation and longevity. Additionally, certain worm wheel designs may have features that facilitate lubricant retention and distribution, improving gear lubrication and reducing wear. Considering the lubrication and maintenance aspects during the selection of worm wheels can enhance the overall performance, efficiency, and reliability of the gearing system.
- Load Capacity and Efficiency: The load-carrying capacity and efficiency of the gearing system are influenced by the choice of worm wheels. Different worm wheel designs and materials have varying load capacity ratings and efficiency characteristics. Selecting worm wheels that can handle the anticipated loads and provide efficient power transmission helps prevent premature wear, excessive heat generation, and gear failures. Choosing worm wheels with appropriate load capacity and efficiency ratings ensures reliable performance and enhances the overall reliability of the gearing system.
- Compatibility and System Integration: The choice of worm wheels should consider their compatibility and integration with other components in the gearing system. This includes factors such as shaft sizes, mounting configurations, and interfacing with the worm. Ensuring proper compatibility and integration minimizes alignment issues, reduces stress concentrations, and promotes efficient power transmission. Selecting worm wheels that are specifically designed for compatibility and seamless integration within the system enhances the overall performance, reliability, and longevity of the gearing system.
In summary, the choice of worm wheels significantly impacts the overall performance and reliability of gearing systems. Considerations such as material selection, accuracy and tolerance, gear design and geometry, lubrication and maintenance requirements, load capacity and efficiency, and compatibility with other system components all contribute to the system’s performance and reliability. By carefully selecting worm wheels that meet the specific application requirements and considering these factors, the overall performance and reliability of the gearing system can be optimized.
editor by CX 2023-12-22
china shop CNC Straight Tooth Rack and Pinion Gear for Sliding Gate Motors manufacturers
Solution Description
CNC Straight Tooth Rack and Pinion Equipment for Sliding Gate CZPT s
| Manufacturer | TOCO |
| Design | YYC |
| Dimension CZPT ize | M1,M1.5,M2,M2.5,M3,M4,M5 |
| Items packing | Plastic bag+Cartons Or CZPT Packing |
| Payment terms | T/T,Western CZPT |
| Production direct time | 5 company times for sample ,15 times for the bulk |
| Samples | Sample price assortment from $2 to $100. sample express ask for pay by clients |
| Application | 1. CZPT matic controlling device two. Semi-conductor market 3. Common industry machinery 4. CZPT products 5. Photo voltaic power gear six. CZPT resource 7. Parking method 8. CZPT -pace rail and aviation transportation equipment, etc. |
Advertising & CZPT :
one.Bundle: Carton or wooden case
two.Supply time: fifteen days after getting the deposit
three.Shipping: by categorical (DHL, TNT, FedEx, and many others.) or by sea
Our support:
1. Assist CZPT ers to pick the appropriate model, with CAD & PDF drawing for your reference.
2. Skilled income group, make your acquire easy.
3. During the warranty interval, any good quality dilemma of the CZPT product, as soon as verified, we will deliver a
new 1 to replace.
Organization data:
HangZhou CZPT Transmission CZPT ry Co., Ltd, is a specialised manufacturer in linear motion
items in CZPT , which was set up in 1999. Primarily based on the powerful complex energy, fantastic
quality and large potential, we have a excellent status the two in CZPT and overseas, and now we have
numerous CZPT ers all over the world. Our major goods are ball screw, ball spline, linear guide,
linear bearing, mono stage, machine tool spindle, ball screw support unit, and locknut. You could
discover a lot more info on CZPT site at www.toco.tw.
FAQ
1. Service :
a. Assist CZPT ers to pick correct design
b. Expert product sales crew, make your acquire clean.
two.payment :
Sample purchase: We require a hundred% T/T in CZPT . sample express require ask for pay by clients
Bulk purchase: 30% T/T in CZPT , harmony by T/T from copy of B/L.
T/T, Paypal, CZPT ern CZPT is acceptable.
3.Shipping :
sample: 5-ten company days soon after payment verified.
Bulk buy:10-20 workdays after deposit acquired.
four. Promise time
TOCO gives a yr top quality guarantee for the products from your obtain day, other than the
synthetic hurt.
five.Soon after sale-support
Throughout the guarantee interval, any high quality problem of the CZPT product, as soon as confirmed, we will
send out a new a single to exchange.
The very best transmission decision is when high transmission reduction is essential. A worm gear is comparable to a helical gear with a throat cut to enhance the outer diameter of the wheel. The throat enables the worm equipment to wrap entirely all around the threads of the worm. By reducing the threads on the worm rather than the enamel, and by changing the number of threads, diverse ratios can be attained with no changing the mounting arrangement. A unique characteristic of worm gears and worm equipment assemblies is their ability to avert reverse rotation.
china factory Double Helical Gear Shaft with Hardened Tooth Surface manufacturers
Solution Description
Double CZPT cal Gear Shaft with Hardened Tooth Surface
one. Description
| No. | Product | Description |
| 1 | Identify | Spiral tooth-Equipment Shaft |
| two | Size | Items can be CZPT ized. |
| 3 | Manufacture Normal | five-8 Quality ISO1328-1997. |
| four | Material | forty five#Metal,20CrMnTi,40Cr,20CrNiMo,20MnCr5,GCR15SiMn,42CrMo,2Cr13stainless steel,Nylon,Bakelite,Copper,Aluminium.etc |
| 5 | Manufacturing Approach | The major method is Gear Hobbing and Equipment Grinding, Selecting generation method in accordance to the different products. |
| 6 | Heat Treatment | Carburizing and quenching ,Substantial-frequency quenching,Nitriding, Hardening and tempering, Deciding on heat therapy in accordance to the different resources. |
| seven | Tests Tools | Rockwell hardness tester 500RA, Double mesh instrument High definition-200B & 3102,Gear measurement center instrument CNC3906T and other CZPT precision detection equipments |
| 8 | Certification | GB/T19001-2016/ISO9001:2015 |
| 9 | Usage | Utilized in printing device, cleaning device, health care tools, backyard equipment, development machine, electric automobile, valve, forklift, transportation tools and CZPT gear reducers.and many others |
| ten | Bundle | In accordance to CZPT er’s request |
two. Photos
three. Order process
a. CZPT er sends us the drawing or sample, If only sample, CZPT company offer the CAD drawing.
b. Our business materials the processing method and quotation.
c. Our company provides the sample following CZPT er verified processing approach and quotation.
d. CZPT er spots the get after verify the sample.
e. CZPT er pay fifty% deposit
f. CZPT tity creation.
g. Spend the balance following the acceptance and confirmation.
h. Supply.
EP also sells gear tooth measuring products referred to as gear gauges! Equipment gauges lessen glitches, preserving time and income when identifying and ordering gears. These pitch templates have 9 teams to determine all normal pitch measurements: Diameter Pitch “DP”, Circle Pitch “CP”, External Involute Spline, Metric Modulus “MOD”, Short Tooth, Good Pitch, Coarse Pitch and Amazing Pitch .
china wholesaler Hard Tooth Surface Flange Mounted S K F R 0.12kw-25kw R Bevel Gear Reducer Motor R87 Helical Gear Box for AC Motor manufacturers
Merchandise Description
Hard Tooth Surface area Flange Mounted S K F R .12kw-25kw R Bevel Equipment Reducer CZPT R87 CZPT cal Equipment Box for AC CZPT
F collection differential gearbox is 1 sort of parallel shaft CZPT cal gear reducer , which consist of 2 or 3 stageshelical
gears (relate to gear ratio) in the exact same situation . The difficult tooth surface area equipment use the high high quality alloy metal ,the
approach of carburizing and quenching, grinding ,which give it follow characters :Secure transmission ,lower noise
and temperature ,substantial loading ,long operating elevate . Extensive software ,specialize in CZPT lurgy ,Sewage remedy,
Chemical Market , Pharmacy ,Agriculture equipment and Oil sector
one) Output speed: .6~1,571r/min
two) Output torque: up to 21700N.m
3) CZPT CZPT : .twelve~200kW
4) Mounted sort: foot-mounted and flange-mounted mounting
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Equipment Substance |
20CrMnTi |
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Circumstance Content |
HT250 |
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Shaft Material |
20CrMnTi |
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Gear Processing |
Grinding end by HOFLER Grinding CZPT s |
|
Color |
Tailored |
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Noise Test |
sixty five~70dB |
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Performance |
94%~98% (relies upon on the transmission stage) |
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Lubricating oil |
Shell Omala synthetic oil or mineral oil , or equivalent brand |
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Heat therapy |
tempering, cementiting, quenching,and many others. |
|
Model of bearings |
C&U bearing, ZWZ,LYC, HRB,NSK and so on |
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Model of oil seal |
NAK or other brand |
|
Temp. increase (MAX) |
40 ° |
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Temp. rise (Oil)(MAX) |
50 ° |
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Vibration |
≤20µm |
Connected item
Firm Profile
Packing & Supply
The efficiency of a worm equipment transmission relies upon to a massive extent on the helix angle of the worm. Multi-threaded worms and gears with increased helix angles have confirmed to be twenty five% to 50% much more efficient than single-threaded worms. The sliding action of the worm meshing with or meshing with the worm gear results in considerable friction and loss of efficiency when compared to other sorts of gears. Increase performance with hardened and ground worm switch bronze worm gears.
china manufacturer manufacturer wholesaler F Parallel-Shaft F107 / F127 / F157 Hard Tooth Melt Spraying Cloth Reducer Gear Motor with Solid or Hollow Output Shaft Gear Speed Reducer manufacturers
Solution Description
F Parallel-Shaft F107 / F127 / F157 Hard Tooth CZPT CZPT Cloth Reducer Gear CZPT with Solid or Hollow Output Shaft Equipment CZPT Reducer
F collection differential gearbox is a single kind of parallel shaft CZPT cal equipment reducer , which consist of 2 or 3 stageshelical
gears (relate to gear ratio) in the same case . The difficult tooth surface area gear use the substantial high quality alloy metal ,the
approach of carburizing and quenching, grinding ,which give it stick to people :Steady transmission ,reduced sounds
and temperature ,substantial loading ,lengthy working lift . Extensive application ,focus in CZPT lurgy ,Sewage treatment method,
Chemical Business , Pharmacy ,Agriculture products and Oil sector
one) Output pace: .6~1,571r/min
two) Output torque: up to 21700N.m
3) CZPT CZPT : .twelve~200kW
4) Mounted type: foot-mounted and flange-mounted mounting
|
Equipment Substance |
20CrMnTi |
|
Scenario Materials |
HT250 |
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Shaft Material |
20CrMnTi |
|
Equipment Processing |
Grinding complete by HOFLER Grinding CZPT s |
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Color |
Custom-made |
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Sound Check |
sixty five~70dB |
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Performance |
ninety four%~98% (is dependent on the transmission phase) |
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Lubricating oil |
Shell Omala artificial oil or mineral oil , or related brand |
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Heat therapy |
tempering, cementiting, quenching,and so forth. |
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Brand name of bearings |
C&U bearing, ZWZ,LYC, HRB,NSK and so on |
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Model of oil seal |
NAK or other brand |
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Temp. rise (MAX) |
forty ° |
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Temp. increase (Oil)(MAX) |
fifty ° |
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Vibration |
≤20µm |
Associated item
Business Profile
Packing & Delivery
The gear ratio of the worm gear set is identified by dividing the number of enamel of the gear by the variety of threads. Consequently, one thread yields higher ratios than multithreading. All ep worm equipment bushings have left or proper thread. ep worm equipment sets are offered in one, double, triple and quadruple threads.
china price Bevel Gears spiral Bevel Lapping Gear Tooth and Gear Shaft Pair manufacturers
Solution Description
| HangZhou helix spur ring pinion sun gear wheel |
| with carton box outside, plastic bags inside with carton board separate each other |
| forty five-60 days after payment |
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As a membership of HangZhou substantial exact gears enterprises, HangZhou HangZhou CZPT ry CZPT Co.,ltd. Is specialized in planning, production and offering all kinds of tough & delicate toothed gears, started in 2004 and located in Zhangzhuang industrial park. With much more than a hundred and fifty staff and masking an area above 16000 square meters, the once-a-year generation of business can get to above two million pieces gears, most employed in car oil pump, motorcar, reducer, and CZPT . The organization was awarded as ZheJiang Province CZPT CZPT nology organization, and company honoring contracts and standing by status. A grade taxpaying organization and an organization of CZPT credit grade.
We have CZPT test equipment and geared up over two hundred sets lathes, such as all varieties of hobbing machines, grinding devices, shaping devices, shaving machines etc. The gears with brand “HangZhou” passed Iso9001:2000 top quality system in 2008. We have many CZPT CZPT ers in domestic and abroad, like CZPT from CZPT , CZPT Fuao organization, HangZhou CZPT ling Intenal-Combustion Motor CZPT s Co.,ltd., HangZhou Qingqi CZPT , ZHangZhoug Buyang CZPT and so on.
HangZhou inherits the company philosophy of “very good faith, enthusiasm, aspiration and action”, fully makes use of resources superiority, continually pioneers and invents, absorbs hi-tech abilities, introduces CZPT d manufacturing & inspection gear and management techniques and continually improves quality of HangZhou relating to technologies, creation, quality and revenue and so on., in addition, the business constantly remains main competitive power in the market place.
The worm equipment is composed of a worm and a worm wheel. It is the simultaneous top offset of vertical power transfer. Normally, the generate element is a worm. In get to merge the wheel/worm into a worm gear, it is necessary to ensure that the heart distance is equivalent and the transmission ratio is equal. Middle distances are accessible from inventory in modest actions between 17mm and 80mm. Each heart length has multiple gear ratios. The extreme stress worm equipment is ideal for the generation of worm gear drives with a shaft angle of 90°. Employing a worm generate, extremely massive reduction ratios (up to one hundred:1) can be reached.
china wholesaler Worm Gear Plastic Stainless Steel Aluminum Motor Wheel Diameter Bevel Gear DC Shafts Pin Nylon Bore Tooth Brass Steels Shaft Miniature for Speed Reductions Gear manufacturers
Product Description
Worm Gear Plastic CZPT Steel CZPT CZPT Wheel Diameter Bevel Gear DC Shafts Pin Nylon Bore Tooth Brass Steels Shaft Miniature for CZPT Reductions Equipment
Worm gears are generally employed when big pace reductions are necessary. The reduction ratio is determined by the variety of commences of the worm and number of tooth on the CZPT . But CZPT s have sliding contact which is quiet but tends to create warmth and have reasonably low transmission performance.
There are some motives why you may well select a CZPT much more than a standard gear.
The 1st one might be the higher reduction ratio. A worm tools can have an enormous reduction ratio with small energy – all one particular ought to do is certainly incorporate circumference to the steering wheel. As a result you can employ it to both significantly enhance torque or support lessen pace. It’s going to usually take into account numerous reductions of a normal gearset to attain the very same reduction degree of a solitary worm products – which indicates users of CZPT s have acquired fewer shifting elements and much less areas for failure.
A CZPT purpose to employ a CZPT might be the incapability to reverse the route of CZPT . Because of the friction in between the worm and the wheel, it is almost extremely hard for a wheel with force utilized to it to start off the worm relocating.
The best transmission choice is when high transmission reduction is essential. A worm equipment is related to a helical equipment with a throat minimize to boost the outer diameter of the wheel. The throat makes it possible for the worm gear to wrap completely all around the threads of the worm. By slicing the threads on the worm fairly than the enamel, and by changing the variety of threads, various ratios can be achieved without changing the mounting arrangement. A special characteristic of worm gears and worm gear assemblies is their potential to avoid reverse rotation.
china Custom Custom Made Rolling Mill Pinion Gear Tooth Grinding Transmission Main Driven Spur Gear Shaft for Gearbox Speed Reducer manufacturers
Item Description
Custom Produced Rolling Mill Pinion Gear Tooth Grinding Transmission Primary CZPT n Spur Equipment Shaft for Gearbox CZPT Reducer
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Materials |
Carbon Steel |
SAE1571, SAE1045, Cr12, 40Cr, Y15Pb, 1214Letc |
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Alloy Metal |
20CrMnTi, 16MnCr5, 20CrMnMo, 41CrMo, 17CrNiMo5etc |
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Brass/Bronze |
HPb59-1, H70, CuZn39Pb2, CuZn40Pb2, C38000, CuZn40etc |
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Tolerance Manage |
Outer Diameter |
Based on drawing |
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Size Dimension |
Based on drawing |
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Machining Process |
Gear Hobbing, Equipment Milling, Equipment Shaping, Equipment Broaching, Gear Shaving, Equipment Grinding and Gear Lapping |
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Teeth Precision |
DIN Class 4, ISO/GB Course 4, AGMA Class 13, JIS Course |
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Modules |
one., 1.twenty five, 1.5, 1.seventy five, 2., 2.25, 2.5….8. and so on |
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Heat Therapy |
Quenching & Tempering, Carburizing & Quenching, CZPT -frequency Hardening, Carbonitriding |
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Area Therapy |
Blacking, Sprucing, Anodization, Chrome Plating, Zinc Plating, Nickel Plating |
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Regular |
DIN, ISO/GB, AGMA, JIS,ISO/TS16949:2009 |
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Click here for far more information!
Customization approach
Assist CZPT ized Gears from CZPT ers’ drawings and samples and Various CZPT -common CZPT ization
1.Items Discussions
Customers send drawings oramples, and quotation according to CZPT ers’ demands.
2.Molds creating
Planning 3D drawings and optimizing the goods.
3.Drawing affirmation
Sending the mildew drawing tothe CZPT ers , and the CZPT ers indicator for confirmation.
4.Molds CZPT
Manufacture molds properly and precisely according to the drawings.
five.Moulds Inspection and CZPT s Test
Detect CZPT indicators of molds and optimization of interior cavities.
6.Sample Aprroval from CZPT er
Consumers approve the samples and confirm them for bulk creation.
seven.Mass Creation
Bulk manufacturing according to CZPT ers’s PO
eight.PO Concluded
Transport to the CZPT er andthe CZPT ers get the gears.
If you need to have other CZPT ized needs, make sure you click on listed here to make contact with us!
Related goods
Why Select Us
We enthusiastically supply sincere and prompt provider to CZPT CZPT ers and set up sustainable enterprise connection with them.
a hundred% Factory inspection, we are dependable for any difficulties subjected to malfunction in warranty interval.
We Can Give You:
- On-time Shipping with Much more Selection
- Solution Remedies and Services
- Extended Quality Ensure
- Local CZPT nical Assistance
- Rapidly Response to CZPT ers’ Feedbacks in 24 several hours
Also I would like to just take this chance to give a quick introduction of CZPT CZPT -Energy organization:
Our organization is a CZPT company of agriculture gearbox,worm lessen gearbox, PTO shafts, CZPT s ,rollar chains, bevel gear, pulleys and racks in CZPT .
We have exported many products to CZPT CZPT ers all in excess of the planet, we have CZPT -time knowledge and strong engineering support.
You also can examine CZPT web site to know for more particulars, if you need to have CZPT items catalogue, remember to get in touch with with us.
Firm information
Ep Gear’s worm gears use appropriate-angle (90°) non-intersecting shafts to offer an successful answer for power transmission programs requiring higher reduction ratios in confined spaces. When properly applied, worm gears supply the smoothest and quietest form of transmission. Considering that the effectiveness of a worm push relies upon on the direct angle and the number of stars on the worm – considering that effectiveness is often the goal, this ratio should be retained as lower as achievable. To function appropriately, the worm and worm gear utilised collectively should have the same diameter, pitch and thread.
china manufacturer manufacturer sales Large Size Casting Forging Double Helical Tooth Gear Wheel manufacturers
Merchandise Description
| Materials | Stainless steel, metal, iron, aluminum, gray pig iron, nodular solid iron malleable solid iron, brass, aluminium alloy |
| Method | Sand casting, die casting, investment casting, precision casting, gravity casting, lost wax casting, ect |
| Weight | Highest three hundred tons |
| Common | According to CZPT ers’ requirements |
| Floor Roughness | Up to Ra1.6 ~ Ra6.3 |
| Warmth Treatment | Anneal, quenching, normalizing, carburizing, sharpening, plating, painting |
| Examination report | Dimension, chemical composition, UT, MT, CZPT House, in accordance to course rules |
| Port of loading | HangZhou or as CZPT er’s required |
one.How can I get the quotation?
Please give us your drawing,amount,weight and content of the merchandise.
two.If you don’t have the drawing,can you make drawing for me? Indeed,we are able to make the drawing of your sample replicate
the sample.
three.When can I get the sample and your principal purchase time? Sample time: 35-40 times soon after start to make mildew. Buy time: 35-forty days,
the precise time depends on merchandise.
4.What is your payment method? Tooling:a hundred% T/T CZPT d Order time:50% deposit,fifty%to be paid out ahead of shipment.
5.Which kind of file format you can read through? PDF, IGS, DWG, CZPT , MAX
6.What is your floor treatment method? Such as: powder coating, sand blasting, painting, sharpening, acid pickling, anodizing, enamel, zinc plating, very hot-dip galvanizing, chrome plating.
7.What is your way of packing? Generally we pack products according to CZPT ers’ specifications.
The drive factor is a worm. In get to blend the wheel/worm into a worm equipment, it have to be ensured that the centre length is equal and the transmission ratio is equivalent. Center distances are accessible from inventory in modest steps in between 17mm and 80mm. Every middle distance has a number of gear ratios. Ep worm gears are suited for the creation of worm drives with a shaft angle of 90°. Making use of a worm drive, extremely huge reduction ratios (up to one hundred:1) can be achieved.