Product Description
Globoid Worm CHINAMFG Good Price Bronze Ground Shaft Plastic Stainless Steel Helical Brass Micro Outdoor Ride Car Spare Best Manufacturer Globoid Worm Gears
Application of Worm Gears
Worm gears are a type of gear that consists of a worm and a worm wheel. The worm is a screw-shaped shaft that meshes with the worm wheel, which has teeth that are cut at an angle. Worm gears are used to transmit power from an engine or motor to another piece of equipment.
Worm gears offer a number of advantages over other types of gears, including:
- High torque: Worm gears can generate high torque, which makes them ideal for applications where heavy loads need to be moved.
- Low speed: Worm gears operate at low speeds, which makes them ideal for applications where smooth and controlled movement is required.
- Durability: Worm gears are very durable and can withstand a lot of wear and tear.
- Low maintenance: Worm gears require very little maintenance, which makes them a cost-effective choice for many applications.
As a result of these advantages, worm gears are a popular choice for a wide variety of applications. Some of the most common applications for worm gears include:
- Machine tools: Worm gears are used to power a variety of machine tools, such as lathes, mills, and drills. They provide the torque and speed control needed for these machines to operate efficiently.
- Conveyors: Worm gears are used to power conveyors, which are used to transport materials in a variety of industries, such as manufacturing, food processing, and logistics.
- Pumps: Worm gears are used to power pumps, which are used to move fluids in a variety of applications, such as water treatment, wastewater treatment, and oil and gas production.
- Fans: Worm gears are used to power fans, which are used to circulate air in a variety of applications, such as heating, ventilating, and air conditioning (HVAC).
- Actuators: Worm gears are used to power actuators, which are used to move objects in a variety of applications, such as robotics, automation, and aerospace.
Worm gears are a versatile and reliable way to transmit power from an engine or motor to another piece of equipment. They are used in a wide variety of applications, and they can help to improve the efficiency and safety of many different operations.
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Application: | Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car |
|---|---|
| Hardness: | Hardened Tooth Surface |
| Gear Position: | Internal Gear |
| Manufacturing Method: | Cast Gear |
| Toothed Portion Shape: | Worm Gear |
| Material: | Stainless Steel |
| Samples: |
US$ 9999/Piece
1 Piece(Min.Order) | |
|---|
Can you describe the various types and configurations of worm wheels available?
There are several types and configurations of worm wheels available to suit different applications and requirements. Here’s a description of the various types and configurations:
- Single-Threaded Worm Wheel: This is the most common type of worm wheel configuration. It has a single thread on its circumference that meshes with the worm gear. Single-threaded worm wheels provide a high gear reduction ratio and are used in applications where high torque and low-speed operation are required.
- Double-Threaded Worm Wheel: Double-threaded worm wheels have two threads on their circumference, which results in increased contact area and improved load distribution. This configuration allows for higher torque transmission capacity and smoother operation. Double-threaded worm wheels are utilized in applications that require even higher torque output and improved efficiency.
- Non-Cylindrical Worm Wheel: In some cases, the worm wheel may have a non-cylindrical shape. For example, it can have a concave or convex profile. Non-cylindrical worm wheels are used in specific applications where the shape is designed to accommodate unique requirements such as increased contact area, improved load distribution, or specialized motion control.
- Enveloping Worm Wheel: Enveloping worm wheels have specialized tooth profiles that provide increased contact area and improved load-carrying capacity. The teeth of the worm wheel wrap around the helical threads of the worm gear, resulting in enhanced meshing and load distribution. Enveloping worm wheels are typically used in high-load applications that require superior torque transmission and durability.
- Hypoid Worm Wheel: Hypoid worm wheels are designed with a hypoid offset, meaning that the centerline of the worm gear is offset from the centerline of the worm wheel. This configuration allows for smoother meshing and increased contact area, leading to improved load distribution and reduced wear. Hypoid worm wheels are often utilized in applications that require high torque, compact design, and smooth operation.
- Materials: Worm wheels can be made from a variety of materials depending on the application requirements. Common materials include steel, bronze, brass, and specialized alloys. Steel worm wheels offer high strength and durability, while bronze and brass worm wheels provide excellent wear resistance and self-lubricating properties. The choice of material depends on factors such as load capacity, operating conditions, and cost considerations.
These are some of the types and configurations of worm wheels available. The selection of a particular type depends on the specific application requirements, including torque, speed, load capacity, space constraints, and desired efficiency. It’s important to consider factors such as tooth profile, material selection, and manufacturing precision to ensure the reliable and efficient operation of the worm wheel in a given application.
How do worm wheels contribute to the adaptability and versatility of mechanical systems in different settings?
Worm wheels play a significant role in enhancing the adaptability and versatility of mechanical systems across various settings. Here’s a detailed explanation of how worm wheels contribute to these aspects:
- Variable Speed Ratios: Worm wheels allow for the transmission of motion between the worm and the wheel with variable speed ratios. By changing the number of teeth on the worm wheel or the pitch diameter of the worm, different speed ratios can be achieved. This flexibility in speed control enables mechanical systems to adapt to different operating conditions, accommodate varying load requirements, and provide the desired output speeds for specific applications.
- Directional Reversibility: One of the key advantages of worm wheels is their ability to transmit motion in both clockwise and counterclockwise directions. By reversing the direction of the worm’s rotation, the motion can be transmitted in the opposite direction through the worm wheel. This feature contributes to the adaptability of mechanical systems, allowing for bidirectional operation and versatility in various applications where reversible motion is required.
- Compact Design: Worm wheels offer a compact and space-efficient design due to their high gear ratio capabilities. The worm’s helical shape allows for a large reduction in speed within a relatively small package size. This compact design is advantageous in applications where space is limited or where a high gear reduction is required without occupying excessive space. The compactness of worm wheels enhances the adaptability of mechanical systems in diverse settings, including compact machinery, automotive applications, or tight spaces.
- High Torque Transmission: Worm wheels are known for their ability to transmit high torque. The sliding action between the worm and the worm wheel creates a large contact area, enabling efficient torque transfer. This high torque transmission capability makes worm wheels suitable for applications requiring high torque output, such as lifting mechanisms, conveyor systems, or heavy-duty machinery. The ability to handle high torque contributes to the versatility and adaptability of mechanical systems in different settings.
- Mechanical Advantage: Worm wheels provide a mechanical advantage by converting a small rotational input force into a larger rotational output force. This mechanical advantage is a result of the gear ratio between the worm and the worm wheel. It allows mechanical systems to generate higher output forces or torques than what is applied at the input. This feature is valuable in applications where increased force or torque amplification is required, enabling systems to adapt to varying load demands and perform tasks that would otherwise be challenging or impractical.
- Noise Reduction: Worm wheels are known for their quiet operation due to the sliding contact between the worm and the worm wheel teeth. This sliding action reduces the impact and noise associated with gear meshing compared to other types of gears, such as spur gears or bevel gears. The noise reduction capability of worm wheels makes them suitable for applications where noise control is important, such as in precision equipment, office machinery, or noise-sensitive environments. This contributes to the adaptability of mechanical systems in different settings that require low noise levels.
Overall, worm wheels contribute significantly to the adaptability and versatility of mechanical systems in diverse settings. Their variable speed ratios, directional reversibility, compact design, high torque transmission, mechanical advantage, and noise reduction capabilities enable them to meet specific requirements and perform a wide range of tasks in different applications.
How do electronic or computer-controlled components integrate with worm wheels in modern applications?
In modern applications, electronic or computer-controlled components play a vital role in integrating with worm wheels. Here’s a detailed explanation of how these components integrate:
- Sensor Feedback: Electronic sensors can be integrated with worm wheels to provide feedback on various parameters such as position, speed, torque, and temperature. These sensors can detect the rotational position of the worm wheel, monitor the speed of rotation, measure the torque applied, and monitor the temperature of the system. The sensor data can be processed by a computer-controlled system to optimize performance, ensure safety, and enable precise control of the worm wheel system.
- Control Algorithms: Computer-controlled components allow for precise control algorithms to be implemented in worm wheel systems. These algorithms can optimize the operation of the worm wheel by adjusting parameters such as speed, torque, or position based on real-time sensor feedback. By analyzing the sensor data and applying control algorithms, the computer-controlled components can ensure efficient and accurate operation of the worm wheel system in accordance with the desired performance requirements.
- Positioning and Motion Control: Computer-controlled components can enable advanced positioning and motion control capabilities in worm wheel systems. By integrating with the worm wheel, electronic components can precisely control the position and movement of the system. This is particularly useful in applications where precise positioning or synchronized motion is required, such as robotics, CNC machines, or automated systems. The computer-controlled components receive input commands, process them, and generate appropriate signals to control the worm wheel’s rotation and positioning.
- Monitoring and Diagnostics: Electronic components can facilitate real-time monitoring and diagnostics of worm wheel systems. By continuously monitoring parameters such as temperature, vibration, or load, the computer-controlled components can detect any abnormalities or potential issues in the system. This allows for proactive maintenance or troubleshooting actions to be taken, minimizing downtime and optimizing the performance and lifespan of the worm wheel. Additionally, the computer-controlled components can generate diagnostic reports, log data, and provide visual or remote alerts for timely intervention.
- Integration with Human-Machine Interfaces: Computer-controlled components can integrate with human-machine interfaces (HMIs) to provide a user-friendly and intuitive interface for interacting with the worm wheel systems. HMIs can include touchscreens, control panels, or software applications that allow operators or users to input commands, monitor system status, adjust parameters, and receive feedback. This integration enhances the usability, flexibility, and accessibility of worm wheel systems in various applications.
- Networking and Communication: Computer-controlled components can be integrated into networked systems, allowing for communication and coordination with other devices or systems. This integration enables seamless integration of the worm wheel into larger automated systems, production lines, or interconnected machinery. Networking and communication capabilities facilitate data exchange, synchronization, and coordination, enhancing overall system performance and enabling advanced functionalities.
By integrating electronic or computer-controlled components with worm wheels, modern applications can benefit from enhanced control, precision, monitoring, and communication capabilities. These advancements enable optimized performance, improved efficiency, and increased reliability in various industries and sectors.
editor by Dream 2024-04-23
China wholesaler CNC Machining Shaft with Anti-Corrosion Treatment Steel Worm Shaft/Worm Gear Customized
Product Description
Our Advantages
Our advantange, Low MOQ as less as 1 piece, 100% inspection, Short Lead time.
Our service
We manufacture various shafts made according to drawing, including roud shaft, square shaft, hollow shaft, screw shaft, spline shaft, gear shaft, etc.
| Material | Alloy, stainless steel, Carbon steel, etc. |
| Mahines | NC lathe, Milling macine, Ginder, CNC, Gear milling machine. |
| Third party inspection | Available, SGS, CNAS, BV, etc. |
| UT standard | ASTM A388, AS1065, GB/T6402, etc. |
| Packaging | Seaworthy packing |
| Drawing format | PDF, DWG, DXF, STP, IGS, etc. |
| Application | Industry usage, Machine usage. |
| MOQ | 1 piece |
| Drawing format | PDF, DWG, DXF, STP, IGS, etc. |
| Quotation time | 1 days. |
| Lead time | Generaly 30-40 days for mass production. |
Our Product
During the pass 10 years, we have supplied hundreds of customers with perfect precision machining jobs:
Workshop & machining process
We manufacture various shafts made according to drawing, including roud shaft, square shaft, hollow shaft, screw shaft, spline shaft, gear shaft, etc.
| Our factory equipments & Quality Control |
FAQ
Q: Are you treading company or manufacturer?
A: We are manufacturer.
Q: How about your MOQ?
A: We provide both prototype and mass production, Our MOQ is 1 piece.
Q:How long can I get a quote after RFQ?
A:we generally quote you within 24 hours. More detail information provided will be helpful to save your time.
1) detailed engineering drawing with tolerance and other requirement.
2) the quantity you demand.
Q:How is your quality guarantee?
A:we do 100% inspection before delivery, we are looking for long term business relationship.
Q:Can I CHINAMFG NDA with you?
A:Sure, we will keep your drawing and information confidential.
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Casting Method: | Thermal Gravity Casting |
|---|---|
| Process: | CNC |
| Molding Technics: | Gravity Casting |
| Application: | Machinery Parts |
| Material: | Carbon Steel |
| Surface Preparation: | Polishing |
| Samples: |
US$ 2/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
|
|
|---|
How do worm wheels contribute to the precision and accuracy of motion in machinery?
Worm wheels play a significant role in achieving precision and accuracy of motion in machinery. Here’s a detailed explanation of how worm wheels contribute to precision and accuracy:
- Reduced Backlash: Backlash refers to the amount of clearance or play between meshing gears, which can result in undesired movement or positioning errors. Worm wheels have a self-locking mechanism that minimizes or eliminates backlash. The helical teeth of the worm wheel engage with the worm gear at an angle, creating a wedging effect that prevents reverse motion. This inherent self-locking property ensures precise positioning and eliminates backlash, contributing to the overall precision of motion.
- High Gear Reduction Ratio: Worm wheels offer high gear reduction ratios, allowing for fine control and precise motion. The helical shape of the worm gear teeth and the interaction with the worm wheel enable gear ratios ranging from 5:1 to 100:1 or even higher. This high reduction ratio allows for slower rotational output and finer increments of motion, enhancing precision in applications that require precise positioning or control.
- Single Directional Control: Worm wheels provide excellent directional control, allowing power transmission in a single direction only. The self-locking nature of the worm wheel prevents any reverse motion from the output side to the input side. This property is particularly beneficial in applications where precise and accurate motion in a specific direction is required, such as in robotics or CNC machinery.
- Smooth Operation: The helical tooth profile of the worm wheel contributes to smooth and quiet operation. The helical teeth engage gradually, resulting in a smooth transfer of power and reduced noise and vibration. This smooth operation is crucial for applications that require precise and accurate motion, as it helps minimize disturbances and ensure consistent movement without jarring or jerking.
- Increased Contact Area: The sliding action between the worm gear and the worm wheel creates a larger contact area compared to other gear types. The increased contact area allows for better load distribution and improved torque transmission. This helps to minimize tooth wear, enhance durability, and maintain the accuracy of motion over an extended period of operation.
- Compact Design: Worm wheels offer a compact design due to their perpendicular arrangement. The compactness allows for efficient use of space and integration into machinery with limited space constraints. The reduced size and weight contribute to improved stability and accuracy by minimizing flexing or bending that can occur in larger gear systems.
By incorporating worm wheels into machinery, engineers can achieve precise and accurate motion control, ensuring the desired positioning, repeatability, and overall performance of the system. These characteristics make worm wheels suitable for a wide range of applications that require high precision and accuracy, such as robotics, machine tools, positioning systems, and automation equipment.
Can you provide insights into the importance of proper installation and alignment of worm wheels?
Proper installation and alignment of worm wheels are crucial for ensuring optimal performance, longevity, and efficiency of the gearing system. Here’s a detailed explanation of their importance:
- Load Distribution: Proper installation and alignment help in achieving the correct meshing and contact pattern between the worm and the worm wheel. This ensures that the load is distributed evenly across the teeth, minimizing localized stress concentrations. Misalignment or incorrect installation can lead to uneven load distribution, causing premature wear, tooth breakage, and reduced gear life.
- Reduced Friction and Wear: Correct alignment of the worm wheel is essential for minimizing sliding friction between the worm and the worm wheel. Improper alignment can result in increased friction, leading to higher energy losses, heat generation, and accelerated wear of the gear surfaces. Proper installation and alignment help to reduce friction and wear, improving the efficiency and longevity of the worm wheel system.
- Backlash and Efficiency: Backlash refers to the clearance between the teeth of the worm and the worm wheel. Proper installation and alignment help in minimizing backlash, ensuring tight and accurate meshing between the gear teeth. Excessive backlash can lead to reduced efficiency, decreased positional accuracy, and increased vibration or noise. By achieving proper alignment, backlash can be controlled within acceptable limits, optimizing the efficiency and performance of the worm wheel system.
- Stability and Noise: Correct installation and alignment contribute to the stability and smooth operation of the worm wheel system. Misalignment can introduce vibrations, noise, and undesirable oscillations during operation. Proper alignment minimizes these issues, promoting stable and quiet operation. This is particularly important in applications where noise reduction, precision, and smooth motion are critical, such as robotics, machine tools, or motion control systems.
- Mechanical Integrity: Proper installation and alignment help to maintain the overall mechanical integrity of the worm wheel system. Misalignment or incorrect installation can result in excessive forces, stresses, or deflections within the components, leading to structural failures or reduced system performance. By ensuring proper alignment, the mechanical integrity of the system is preserved, ensuring reliable and safe operation.
- System Performance: The overall performance of the worm wheel system is directly influenced by proper installation and alignment. Correct alignment ensures accurate transmission of motion, precise positioning, and reliable torque transfer. It helps to achieve the desired speed ratios, torque ratios, and positional accuracy required for the specific application. Proper installation and alignment contribute to the overall efficiency, reliability, and performance of the worm wheel system.
In summary, proper installation and alignment of worm wheels are vital for achieving optimal performance, longevity, and efficiency of the gearing system. They help to distribute the load evenly, reduce friction and wear, minimize backlash, promote stability and smooth operation, preserve mechanical integrity, and ensure desired system performance. Adhering to recommended installation procedures and alignment tolerances is crucial to maximize the benefits and capabilities of worm wheel systems.
Can you provide insights into the importance of proper installation and alignment of worm wheels?
Proper installation and alignment of worm wheels are crucial for ensuring optimal performance, longevity, and efficiency of the gearing system. Here’s a detailed explanation of their importance:
- Load Distribution: Proper installation and alignment help in achieving the correct meshing and contact pattern between the worm and the worm wheel. This ensures that the load is distributed evenly across the teeth, minimizing localized stress concentrations. Misalignment or incorrect installation can lead to uneven load distribution, causing premature wear, tooth breakage, and reduced gear life.
- Reduced Friction and Wear: Correct alignment of the worm wheel is essential for minimizing sliding friction between the worm and the worm wheel. Improper alignment can result in increased friction, leading to higher energy losses, heat generation, and accelerated wear of the gear surfaces. Proper installation and alignment help to reduce friction and wear, improving the efficiency and longevity of the worm wheel system.
- Backlash and Efficiency: Backlash refers to the clearance between the teeth of the worm and the worm wheel. Proper installation and alignment help in minimizing backlash, ensuring tight and accurate meshing between the gear teeth. Excessive backlash can lead to reduced efficiency, decreased positional accuracy, and increased vibration or noise. By achieving proper alignment, backlash can be controlled within acceptable limits, optimizing the efficiency and performance of the worm wheel system.
- Stability and Noise: Correct installation and alignment contribute to the stability and smooth operation of the worm wheel system. Misalignment can introduce vibrations, noise, and undesirable oscillations during operation. Proper alignment minimizes these issues, promoting stable and quiet operation. This is particularly important in applications where noise reduction, precision, and smooth motion are critical, such as robotics, machine tools, or motion control systems.
- Mechanical Integrity: Proper installation and alignment help to maintain the overall mechanical integrity of the worm wheel system. Misalignment or incorrect installation can result in excessive forces, stresses, or deflections within the components, leading to structural failures or reduced system performance. By ensuring proper alignment, the mechanical integrity of the system is preserved, ensuring reliable and safe operation.
- System Performance: The overall performance of the worm wheel system is directly influenced by proper installation and alignment. Correct alignment ensures accurate transmission of motion, precise positioning, and reliable torque transfer. It helps to achieve the desired speed ratios, torque ratios, and positional accuracy required for the specific application. Proper installation and alignment contribute to the overall efficiency, reliability, and performance of the worm wheel system.
In summary, proper installation and alignment of worm wheels are vital for achieving optimal performance, longevity, and efficiency of the gearing system. They help to distribute the load evenly, reduce friction and wear, minimize backlash, promote stability and smooth operation, preserve mechanical integrity, and ensure desired system performance. Adhering to recommended installation procedures and alignment tolerances is crucial to maximize the benefits and capabilities of worm wheel systems.
editor by Dream 2024-04-22
China Prestage Helical Pc 071 Parallel Shaft Gearbox Gear Motor Speed Reducer wholesaler
Guarantee: 3 years
Relevant Industries: Manufacturing Plant, Machinery Mend Stores, Food & Beverage Factory, Farms, Boat Buggy Auto Comer Brushless Dc Motor With Gearbox Development operates, Power & Mining, Building functions
Tailored help: OEM, ODM, Hot merchandise SWL Series light-weight design and style Flat axle head Series Screw Jack Reduction gearbox OBM
Gearing Arrangement: Helical
Output Torque: 2.6-1760N.M
Input Pace: 1400RPM
Output Pace: fourteen-187RPM
Shade: Blue plastic coating
Item identify: Laptop helical equipment reducer
Packaging Information: Each in carton box,then packed in wooden scenario.
Port: HangZhou/ZheJiang
Laptop Sequence Helical Equipment Pace ReducerOur Computer helical equipment velocity reducer is outfitted with housing manufactured of substantial-functionality aluminum alloy and high energy gears that can be run by DC or AC power. And the Laptop helical gearbox can be cooperatively employed with other types of reducers to enhance the pace ratio and torque.As a top maker of helical gear reducers, we are keenly informed of the relevance of effectiveness and convenience of the gearbox for the client, so all the speed reducers we supply are easy to sustain and substitute. We supply a vast assortment of helical gear reducers for buyers to decide on from, Various Roller Drum Motor for Recurrent Start off-up ApplicationBrushless DC Motor Electric powered Drum so you can uncover any sort of reducer you want in our merchandise checklist.Features * The housing is produced of aluminum alloy with very good top quality and stunning appearance. * The gear is manufactured of carburized 20CrMnTi, with good wear resistance and no sound. * It is appropriate for omnidirectional installation and is simple to modify. * It is appropriate for scenarios need increased horsepower and extended-term operation.Model:PC063 Ratio:1:2.73PC071 Ratio:1:2.73PC080 Ratio:1:2.8PC090 Ratio:1:2.45Motor energy:.12KW~1.5KW
| P | D | D* | P1 | D1 | * Only on ask for | |
| PC063 | 105 | 11 | 14 | 11 | 140(63B5) | |
| PC071 | 120 | 14 | 19 | 14 | 160(71B5) | |
| PC080 | 160 | 19 | 24 28 | 19 | 200(80B5) | |
| PC090 | 160 | 24 | 19 28 | 24 | 200(90B5) |
Advantages and disadvantages of worm gear reducer gearbox
If you are looking for a worm gear reducer gearbox, you have come to the right place. This article will cover the pros and cons of worm gear reducer gearboxes and discuss the different types available. You will learn about multi-head worm gear reducer gearboxes, hollow shaft worm gear reducer gearboxes as well as hypoid gear sets and motors.
Hollow shaft worm gear reducer gearbox
Hollow shaft worm gear reducer gearboxes are used to connect two or more rotating parts. They are available in single-axis and dual-axis versions and can be connected to various motor types. They can also have different ratios. The ratios of these gear reducer gearboxes depend on the quality of the bearings and assembly process.
Hollow shaft worm gear reducer gearboxes are made of bronze worm gears and cast iron hubs. The gears are lubricated with synthetic oil. They are lightweight and durable. They can be installed in various engine housings. Additionally, these gear reducer gearboxes are available in a variety of sizes. The range includes 31.5, 40, 50, 63, and 75mm models. Other sizes are available upon request.
In addition to worm gear reducer gearboxes, there are also helical gear reducer gearboxes. These reducer gearboxes can achieve very low output speeds. They are also suitable for all-around installations. In addition, the advantage of a multi-stage reducer gearbox is that it is more efficient than a single-stage gear reducer gearbox. They also feature low noise, low vibration, and low energy consumption.
Hollow shaft worm gear reducer gearboxes are generally less expensive and last longer. They are also a suitable replacement for solid shaft gearboxes for machines that require high torque without compromising strength. Typical gear arrangements include worm, spur, helical and bevel gears. Gear ratio is the ratio of input torque to output torque.
Multi-head worm gear reducer gearbox
The multi-head worm gear reducer gearbox is used to reduce the speed of the machine. It uses friction to hold the worm in place while transmitting power. These gears can also be called ground worms and hardened worm gears. They are useful in conveying systems and most engineering applications.
Multiple worm reducer gearboxes have a large number of gear ratios. These gear designs have a central cross-section that forms the front and rear boundaries of the worm gear. This design is a better choice than other worm gears because it is less prone to wear and can be used with a variety of motors and other electronics.
Adjustable multi-head worm gear reducer gearbox to reduce axial play. Usually, the backlash on the left and right sides of the worm is the same. However, if you need less backlash, you can buy a double lead worm gear. This design is ideal for precision applications requiring small clearances. The lead of the opposing teeth of the double worm gear is different from the right side, so the backlash can be adjusted without adjusting the center distance between the worm gears.
Worm gear reducer gearboxes are available from a variety of manufacturers. Many gear manufacturers stock these gears. Since the gear ratios are standardized, there is no need to adjust the height, diameter, or length of the shaft. Worm gears have fewer moving parts, which means they require less maintenance.
Hypoid Gear Set
Worm gears are the most common type of gear. While these gears are great for high-to-low ratios, hypoid gear sets are much more efficient in all ratios. This difference is due to higher torque density, better geometry and materials, and the way hypoid gears transmit force differently than worm gears.
Hypoid gear sets have curved helical teeth. This results in smooth gear meshing and little noise. This is because the hypoid gears start to slowly contact each other, but the contact progresses smoothly from tooth to tooth. This reduces friction and wears, thereby increasing the efficiency of the machine.
The main advantages of hypoid gears over worm gears are higher torque capacity and lower noise levels. Although their upfront cost may be higher, hypoid gears are more efficient than worm gears. They are able to handle higher initial inertia loads and can deliver more torque with a smaller motor. This saves money in the long run.
Another advantage of hypoid gears is the lower operating temperature. They also do not require oil lubrication or ventilation holes, reducing maintenance requirements. The hypoid gear set is maintenance-free, and the grease on the hypoid gear set lasts for decades.
Hypoid gear motor
A hypoid gear motor is a good choice for a worm gear reducer gearbox as it allows for a smaller motor and more efficient energy transfer. In fact, a 1 hp motor driving a hypoid reducer gearbox can provide the same output as a 1/2 hp motor driving a worm reducer gearbox. A study by Agknx compared two gear reduction methods and determined that a hypoid gear motor produces more torque and power than a worm reducer gearbox when using a fixed reduction ratio of 60:1. The study also showed that the 1/2 HP hypoid gear motor is more energy efficient and reduces electricity bills.
Worm reducer gearboxes run hotter than hypoid gears, and the added heat can shorten their lifespan. This can cause components to wear out faster, and the motor may require more frequent oil changes. In addition, hypoid gear motors are more expensive to manufacture.
Compared to worm gears, hypoid gears offer higher efficiency and lower operating noise. However, they require additional processing techniques. They are made of bronze, a softer metal capable of absorbing heavy shock loads. Worm drives require work hardening and are less durable. Operating noise is reduced by up to 30%, and hypoid gears are less prone to breakage than bevel gears.
Hypoid gear motors are prized for their efficiency and are used in applications requiring lower torque. A unique hypoid tooth profile reduces friction. In addition, hypoid gear motors are ideal for applications where space is limited. These geared motors are often used with pulleys and levers.
R series worm gear reducer gearbox
R series worm gear reducer gearboxes have a variety of characteristics that make them ideal for different applications. Its high rigidity cast iron housing and rigid side gears are designed for smooth drive and low noise. It also features high load capacity and long service life. Additionally, it can be assembled into many different configurations as required.
High efficiency, large output torque and good use efficiency. It comes in four basic models ranging from 0.12KW to 200KW. It can be matched with right angle bevel gearbox to provide large speed ratio and high torque. This combination is also suitable for low output and high torque.
AGKNX Electric Worm Gear reducer gearbox
AGKNX Electric worm gear reducer gearboxes are available with NEMA C-face mounting flanges for a variety of motors. These reducer gearboxes feature double lip oil seals, an aluminum alloy housing, and two bearings on the input and output shafts. These reducer gearboxes are rust-proof and have epoxy paint on the inside. They are available in a variety of ratios, from 7.5:1 to 100:1.
Worm reducer gearboxes are one of the most cost-effective and compact gears. These reducer gearboxes increase output torque while reducing input speed. AGKNX Electric’s worm gear reducer gearboxes are pre-installed with Mobil SHC634 Synthetic Gear Oil. These reducer gearboxes have an internal oil gallery guide to protect the shaft. They also have a one-piece cast iron housing.
AGKNX Electric Corporation is the leading independent distributor of electric motors in the United States. They have eight strategically located warehouses, enabling them to ship most orders on the same day. They offer motors of various sizes up to 20,000 hp. They also offer a variety of motor controls and variable speed drives.
editor by czh 2023-02-16
China Planetary Gearbox Gear Speed Reducer Motor Track Drive System Reduction Gearbox Transmission Epicyclic Precision NEMA 34 Wind Turbine Hollow Shaft High Torque wholesaler
Item Description
Planetary Gearbox gear speed reducer motor keep track of generate program reduction gearbox transmission epicyclic precision nema 34 wind turbine hollow shaft large torque
|
US $10-99 / Piece | |
100 Pieces (Min. Order) |
###
| Application: | Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car |
|---|---|
| Function: | Distribution Power, Clutch, Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction, Speed Increase |
| Layout: | Three-Ring |
| Hardness: | Hardened Tooth Surface |
| Installation: | Torque Arm Type |
| Step: | Stepless |
###
| Samples: |
US$ 9999/Piece
1 Piece(Min.Order) |
|---|
|
US $10-99 / Piece | |
100 Pieces (Min. Order) |
###
| Application: | Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car |
|---|---|
| Function: | Distribution Power, Clutch, Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction, Speed Increase |
| Layout: | Three-Ring |
| Hardness: | Hardened Tooth Surface |
| Installation: | Torque Arm Type |
| Step: | Stepless |
###
| Samples: |
US$ 9999/Piece
1 Piece(Min.Order) |
|---|
Is a worm gear reducer gearbox right for your application?
If you’re interested in gear reduction and wondering if a worm gear reducer gearbox is right for your application, you’ve come to the right place. This gear reducer gearbox is efficient and compact. In addition, it has small clearances and is easy to install. Let’s take a closer look.
This is a reducer gearbox
Worm reducer gearbox is a type of reduction gear used in machinery. This gear reduces the output speed by changing the ratio of input to output. Gears come in a wide range of sizes and can be made from a variety of materials, including aluminum, cast iron, and stainless steel. Its efficiency depends on the ratio and size of the gears. It is usually used in low speed applications. But it can also be used as an auxiliary braking device for high-speed moving machinery.
When choosing a reduction gear, it’s important to look for models with multiple teeth. Ideally, it will have more teeth than the corresponding sprocket. This will reduce the noise produced by the gears. The maximum number of teeth of the worm gear should be greater than 40.
Worm gears produce less noise and vibration than conventional gears. Also, they are cheaper and smaller than other types of reduction gears. However, worm gears have some limitations that make them less efficient than other types. For example, they do not perform as efficiently as parallel or orthogonal axes, which are much better at transmitting power.
The main disadvantage of worm gears is the difficulty of lubrication. Worm gear reducer gearboxes require more lubrication due to the helical motion of the gears. This means it is less efficient and more prone to wear than a standard gearbox. Helical motion has problems transmitting power and causes sliding friction, also known as sliding wear.
A worm reducer gearbox is a reduction gearbox used to decelerate a high-speed motor to a low-speed output. Worm gear reducer gearboxes produce lower output speeds while maintaining high torque. Its gears are made of bronze or stainless steel and have a right-angle output. The gears are very small compared to other reducer gearboxes, so they can be used in tight spaces and applications where space is limited.
Worm gear reducer gearboxes are an excellent choice for applications requiring high torque and low speeds. These reducer gearboxes are compact, durable and have a long service life. These gearboxes are also compatible with solid and hollow output shafts. This feature eliminates the need for chains or belts, reducing the number of moving parts. Plus, they’re easy to maintain, which means they’re an excellent choice for a variety of applications.
Worm gear reducer gearboxes are also compact, versatile and easy to install. The worm gear itself is made from a single piece of alloy steel. It has a high helix angle and is case hardened and ground for durability. Its six AF hex sockets are designed for easy installation and a wide range of ratios. Worm gear reducer gearboxes are also suitable for manual operation. They are easy to install, compact in design and compatible with a wide range of motors and drives.
Worm reducer gearboxes are often used in industrial settings where a small amount of torque is required to move large objects. They are also useful when space is at a premium. They are compact and easy to install in tight spaces. Worm gears reduce the risk of tripping and are often made of durable materials, making them a popular choice.
Compared with planetary gearboxes, worm gear reducer gearboxes have many advantages. They are quiet, produce less noise, and are more comfortable to use. They are also more energy efficient than their planetary counterparts. Furthermore, they can be combined with other gearboxes and trains to increase their output efficiency.
It is high efficiency
When a worm reducer gearbox is used in a gear-motor, it is critical to note that it is extremely high in efficiency. This type of reducer gearbox is typically much hotter than a hypoid reducer gearbox, which reduces the service life of the gear. The increased thermal stress on the sliding gears results in premature seal wear and leakage. Furthermore, excessive heat causes lubrication to break down and can cause contamination. Helical gear reducer gearboxes are significantly cooler and have a low-maintenance design. Consequently, they can reduce factory downtime and energy costs.
A servo-worm reducer gearbox is an excellent choice for applications requiring high performance, repeatability, and precision positioning. These gear reducer gearboxes have been specifically designed for use with servo motor technology, which provides tight integration of the gear motor. Other advantages of a servo-worm reducer gearbox include reduced angular backlash and longer life.
Hypoid gearmotors offer increased efficiency and allow smaller motors to be used. A 1 HP worm reducer gearbox can produce the same amount of output as a 1/2 HP hypoid reducer gearbox. A Agknx study compared the two types of reducer gearboxes, comparing power, torque, and efficiency. As a result, a 1/2 HP hypoid gearmotor is much cheaper to operate than a 1 HP worm reducer gearbox.
The efficiency of a worm gear reducer gearbox depends on many factors, including the mesh of the gears and losses in the bearings and oil seal lips. The speed and load of the reducer gearbox also have an impact on its efficiency. As a result, worm gear reducer gearboxes should be used with the right type of lubricant.
In a worm gear reducer gearbox, a non-intersecting shaft rotates against a gear, while the output worm gear rotates in a perpendicular direction. This arrangement produces high efficiency while reducing the noise and vibration of the gear motor. This gear reducer gearbox is also quiet and has a low friction coefficient.
It has a low clearance
Worm reducer gearboxes are typically designed with a low clearance, meaning that the worm is not allowed to touch the wheels in the gear arrangement. The lubricant used depends on the size of the gearing, and it is usually ISO 680 or ISO 460. Higher viscosities require special equipment.
Worm gears are popular in machines that need to stop quickly, such as lifts and elevators. The gears and worm are made of a soft material, minimizing backlash and failure rates. They are also popular in heavy-duty machines, such as rock crushers. But while this is an important aspect of their design, there are other factors to consider when choosing a worm gear.
Worm gears have multiple teeth, which allows for greater surface area contact and a better distribution of load. This feature allows for high transmission ratios without sacrificing power. Worm gears can be paired with other gearboxes to increase the overall efficiency of the system.
Worm gears are often used in heavy machinery, including trucks barreling down a deserted highway. They can also be found in packaging machinery, conveyors, and other small machinery. Their unique shape makes them ideal for tight spaces. But they also tend to wear and tear much faster than conventional gears.
It has a high torque to weight ratio
The worm gear reducer gearbox is a versatile gear train that provides a high torque-to-weight ratio. These reducer gearboxes are typically used in applications that require high torque and high gear ratios, such as machine tools. They also have a very compact design, enabling very high gear ratios at low speeds.
Worm gear reducer gearboxes are very quiet, mainly because the input and output shafts are perpendicular to each other. Their low noise level is an advantage compared to planetary gearboxes. Compared with planetary reducer gearboxes, worm gear reducer gearboxes are also relatively cheap.
The worm gear consists of two parts: the helical butt-jointed worm gear and the worm. The screw-butted worm gear is connected to the shaft by a helical thread. The worm gear is a variation of the six-simple machine. The worm is located in the worm wheel, which forces the worm to rotate. It also changes the plane of motion. Worm gears are usually made of steel or brass.
Worm gear reducer gearboxes are one of the most popular types of reducer gearboxes. It provides high torque and high speed ratio in a compact package. These reducer gearboxes are used in many power transmission systems, including elevators, safety gates, conveyor belts, and medical testing equipment.
Worm reducer gearboxes come in a variety of shapes and sizes, including parallel shaft reducer gearboxes and planetary worm reducer gearboxes. They have a high torque-to-weight ratio and are easy to maintain. They are also lightweight and relatively easy to install. This makes them an excellent choice for many applications.
Worms can be assembled using stepped shafts, set screws or dowel pins. However, the worm is subject to a lot of thrust and must be held firmly. This could lead to a rebound. Also, the bearings may come loose and the worm may move. To avoid backlash, make sure the worm gear shaft passes through the midpoint of the worm face width.
editor by czh 2023-01-07
China High Output Torque Nmrv Worm Shaft Industial Gearbox Like Motovario wholesaler
Product Description
Merchandise Description
Principal Materials:
one)housing:aluminium alloy ADC12(measurement 571-090) die forged iron HT200(size one hundred ten-150)
two)Worm:20Cr, ZI Involute profile carbonize&quencher warmth treatment method make gear surface hardness up to fifty six-sixty two HRC Soon after precision grinding, carburization layer’s thickness between .3-.5mm.
three)Worm Wheel:wearable stannum alloy CuSn10-one
Detailed Pictures
Mix Alternatives:
Input:with enter shaft, With sq. flange,With IEC common input flange
Output:with torque arm, output flange, one output shaft, double output shaft, plastic protect
Worm reducers are available with diffferent mixtures: NMRV+NMRV, NMRV+NRV, NMRV+Personal computer, NMRV+UDL, NMRV+MOTORS
Exploded See:
Product Parameters
| Previous Model |
New Model | Ratio | Center Distance | Electricity | Enter Dia. | Output Dia. | Output Torque | Bodyweight |
| RV571 | 7.5~100 | 25mm | .06KW~.12KW | Φ9 | Φ11 | 21N.m | .7kgs | |
| RV030 | RW030 | seven.5~a hundred | 30mm | .06KW~.25KW | Φ9(Φ11) | Φ14 | 45N.m | one.2kgs |
| RV040 | RW040 | seven.5~a hundred | 40mm | .09KW~.55KW | Φ9(Φ11,Φ14) | Φ18(Φ19) | 84N.m | two.3kgs |
| RV050 | RW050 | 7.5~one hundred | 50mm | .12KW~1.5KW | Φ11(Φ14,Φ19) | Φ25(Φ24) | 160N.m | three.5kgs |
| RV063 | RW063 | 7.5~100 | 63mm | .18KW~2.2KW | Φ14(Φ19,Φ24) | Φ25(Φ28) | 230N.m | 6.2kgs |
| RV075 | RW075 | seven.5~one hundred | 75mm | .25KW~4.0KW | Φ14(Φ19,Φ24,Φ28) | Φ28(Φ35) | 410N.m | nine.0kgs |
| RV090 | RW090 | 7.5~one hundred | 90mm | .37KW~4.0KW | Φ19(Φ24,Φ28) | Φ35(Φ38) | 725N.m | thirteen.0kgs |
| RV110 | RW110 | 7.5~100 | 110mm | .55KW~7.5KW | Φ19(Φ24,Φ28,Φ38) | Φ42 | 1050N.m | 35.0kgs |
| RV130 | RW130 | seven.5~100 | 130mm | .75KW~7.5KW | Φ24(Φ28,Φ38) | Φ45 | 1550N.m | forty eight.0kgs |
| RV150 | RW150 | seven.5~a hundred | 150mm | 2.2KW~15KW | Φ28(Φ38,Φ42) | Φ50 | eighty four.0kgs |
GMRV Define Dimension:
| GMRV | A | B | C | C1 | D(H8) | E(h8) | F | G | G1 | H | H1 | I | M | N | O | P | Q | R | S | T | BL | β | b | t | V |
| 030 | 80 | ninety seven | fifty four | 44 | fourteen | 55 | 32 | 56 | 63 | 65 | 29 | 55 | forty | 57 | 30 | seventy five | 44 | 6.five | 21 | five.5 | M6*ten(n=4) | 0° | five | sixteen.three | 27 |
| 040 | a hundred | 121.5 | 70 | 60 | eighteen(19) | sixty | forty three | 71 | seventy eight | seventy five | 36.five | 70 | fifty | 71.5 | forty | 87 | 55 | six.five | 26 | 6.5 | M6*10(n=4) | 45° | six | 20.8(21.8) | 35 |
| 050 | one hundred twenty | a hundred and forty four | eighty | 70 | 25(24) | 70 | 49 | eighty five | 92 | 85 | 43.5 | eighty | sixty | 84 | fifty | a hundred | 64 | 8.5 | 30 | 7 | M8*12(n=4) | 45° | eight | 28.3(27.3) | forty |
| 063 | 144 | 174 | one hundred | 85 | twenty five(28) | 80 | 67 | 103 | 112 | 95 | 53 | ninety five | seventy two | 102 | 63 | a hundred and ten | eighty | eight.five | 36 | eight | M8*twelve(n=8) | 45° | 8 | 28.3(31.3) | fifty |
| 075 | 172 | 205 | one hundred twenty | 90 | 28(35) | 95 | seventy two | 112 | 120 | one hundred fifteen | 57 | 112.five | 86 | 119 | seventy five | 140 | 93 | 11 | 40 | ten | M8*14(n=8) | 45° | eight(10) | 31.3(38.3) | sixty |
| 090 | 206 | 238 | a hundred and forty | 100 | 35(38) | 110 | seventy four | 130 | 140 | a hundred thirty | sixty seven | 129.5 | 103 | one hundred thirty five | 90 | a hundred and sixty | 102 | thirteen | forty five | eleven | M10*sixteen(n=8) | 45° | 10 | 38.3(41.3) | 70 |
| 110 | 255 | 295 | one hundred seventy | 115 | forty two | 130 | – | 144 | one hundred fifty five | a hundred sixty five | 74 | 160 | 127.five | 167.five | a hundred and ten | two hundred | a hundred twenty five | 14 | 50 | fourteen | M10*18(n=8) | 45° | 12 | forty five.three | 85 |
| one hundred thirty | 293 | 335 | 200 | one hundred twenty | 45 | 180 | – | one hundred fifty five | 170 | 215 | 81 | 179 | 146.five | 187.5 | one hundred thirty | 250 | one hundred forty | 16 | sixty | 15 | M12*twenty(n=8) | 45° | fourteen | 48.8 | one hundred |
| a hundred and fifty | 340 | 400 | 240 | 145 | 50 | one hundred eighty | – | 185 | 200 | 215 | ninety six | 210 | one hundred seventy | 230 | one hundred fifty | 250 | one hundred eighty | 18 | seventy two.five | eighteen | M12*22(n=8) | 45° | fourteen | 53.eight | 120 |
Company Profile
About CZPT Transmission:
We are a professional reducer maker found in HangZhou, ZHangZhoug province.
Our leading merchandise is full assortment of RV571-150 worm reducers , also provided GKM hypoid helical gearbox, GRC inline helical gearbox, Laptop models, UDL Variators and AC Motors, G3 helical equipment motor.
Items are extensively utilised for purposes such as: foodstuffs, ceramics, packing, chemical compounds, pharmacy, plastics, paper-generating, building machinery, metallurgic mine, environmental security engineering, and all types of computerized lines, and assembly strains.
With quickly supply, exceptional after-sales services, innovative generating facility, our merchandise promote well both at house and overseas. We have exported our reducers to Southeast Asia, Jap Europe and Middle East and so on.Our purpose is to create and innovate on basis of high high quality, and produce a good track record for reducers.
Packing information:Plastic Luggage+Cartons+Wooden Instances , or on ask for
We participate Germany Hannver Exhibition-ZheJiang PTC Reasonable-Turkey Get Eurasia
Logistics
Soon after Sales Services
1.Upkeep Time and Warranty:Within 1 year after getting goods.
two.Other Service: Such as modeling variety information, set up guide, and difficulty resolution guidebook, etc.
FAQ
one.Q:Can you make as for every consumer drawing?
A: Sure, we provide custom-made support for buyers appropriately. We can use customer’s nameplate for gearboxes.
two.Q:What is your phrases of payment ?
A: 30% deposit prior to manufacturing,balance T/T before supply.
three.Q:Are you a trading firm or company?
A:We are a manufacurer with advanced products and skilled employees.
4.Q:What is actually your production potential?
A:8000-9000 PCS/Month
5.Q:Free sample is accessible or not?
A:Sure, we can supply free sample if buyer concur to pay for the courier value
six.Q:Do you have any certification?
A:Of course, we have CE certification and SGS certification report.
Contact info:
Ms Lingel Pan
For any questions just come to feel free of charge ton speak to me. Several thanks for your type interest to our company!
|
US $12-220 / Piece | |
1 Piece (Min. Order) |
###
| Application: | Motor, Machinery, Marine, Agricultural Machinery, Industry |
|---|---|
| Function: | Distribution Power, Change Drive Torque, Speed Changing, Speed Reduction |
| Layout: | Right Angle |
| Hardness: | Hardened Tooth Surface |
| Installation: | Horizontal Type |
| Step: | Double-Step |
###
| Samples: |
US$ 12/Piece
1 Piece(Min.Order) |
|---|
###
| Customization: |
Available
|
|---|
###
| Old Model |
New Model | Ratio | Center Distance | Power | Input Dia. | Output Dia. | Output Torque | Weight |
| RV025 | 7.5~100 | 25mm | 0.06KW~0.12KW | Φ9 | Φ11 | 21N.m | 0.7kgs | |
| RV030 | RW030 | 7.5~100 | 30mm | 0.06KW~0.25KW | Φ9(Φ11) | Φ14 | 45N.m | 1.2kgs |
| RV040 | RW040 | 7.5~100 | 40mm | 0.09KW~0.55KW | Φ9(Φ11,Φ14) | Φ18(Φ19) | 84N.m | 2.3kgs |
| RV050 | RW050 | 7.5~100 | 50mm | 0.12KW~1.5KW | Φ11(Φ14,Φ19) | Φ25(Φ24) | 160N.m | 3.5kgs |
| RV063 | RW063 | 7.5~100 | 63mm | 0.18KW~2.2KW | Φ14(Φ19,Φ24) | Φ25(Φ28) | 230N.m | 6.2kgs |
| RV075 | RW075 | 7.5~100 | 75mm | 0.25KW~4.0KW | Φ14(Φ19,Φ24,Φ28) | Φ28(Φ35) | 410N.m | 9.0kgs |
| RV090 | RW090 | 7.5~100 | 90mm | 0.37KW~4.0KW | Φ19(Φ24,Φ28) | Φ35(Φ38) | 725N.m | 13.0kgs |
| RV110 | RW110 | 7.5~100 | 110mm | 0.55KW~7.5KW | Φ19(Φ24,Φ28,Φ38) | Φ42 | 1050N.m | 35.0kgs |
| RV130 | RW130 | 7.5~100 | 130mm | 0.75KW~7.5KW | Φ24(Φ28,Φ38) | Φ45 | 1550N.m | 48.0kgs |
| RV150 | RW150 | 7.5~100 | 150mm | 2.2KW~15KW | Φ28(Φ38,Φ42) | Φ50 | 84.0kgs |
###
| GMRV | A | B | C | C1 | D(H8) | E(h8) | F | G | G1 | H | H1 | I | M | N | O | P | Q | R | S | T | BL | β | b | t | V |
| 030 | 80 | 97 | 54 | 44 | 14 | 55 | 32 | 56 | 63 | 65 | 29 | 55 | 40 | 57 | 30 | 75 | 44 | 6.5 | 21 | 5.5 | M6*10(n=4) | 0° | 5 | 16.3 | 27 |
| 040 | 100 | 121.5 | 70 | 60 | 18(19) | 60 | 43 | 71 | 78 | 75 | 36.5 | 70 | 50 | 71.5 | 40 | 87 | 55 | 6.5 | 26 | 6.5 | M6*10(n=4) | 45° | 6 | 20.8(21.8) | 35 |
| 050 | 120 | 144 | 80 | 70 | 25(24) | 70 | 49 | 85 | 92 | 85 | 43.5 | 80 | 60 | 84 | 50 | 100 | 64 | 8.5 | 30 | 7 | M8*12(n=4) | 45° | 8 | 28.3(27.3) | 40 |
| 063 | 144 | 174 | 100 | 85 | 25(28) | 80 | 67 | 103 | 112 | 95 | 53 | 95 | 72 | 102 | 63 | 110 | 80 | 8.5 | 36 | 8 | M8*12(n=8) | 45° | 8 | 28.3(31.3) | 50 |
| 075 | 172 | 205 | 120 | 90 | 28(35) | 95 | 72 | 112 | 120 | 115 | 57 | 112.5 | 86 | 119 | 75 | 140 | 93 | 11 | 40 | 10 | M8*14(n=8) | 45° | 8(10) | 31.3(38.3) | 60 |
| 090 | 206 | 238 | 140 | 100 | 35(38) | 110 | 74 | 130 | 140 | 130 | 67 | 129.5 | 103 | 135 | 90 | 160 | 102 | 13 | 45 | 11 | M10*16(n=8) | 45° | 10 | 38.3(41.3) | 70 |
| 110 | 255 | 295 | 170 | 115 | 42 | 130 | – | 144 | 155 | 165 | 74 | 160 | 127.5 | 167.5 | 110 | 200 | 125 | 14 | 50 | 14 | M10*18(n=8) | 45° | 12 | 45.3 | 85 |
| 130 | 293 | 335 | 200 | 120 | 45 | 180 | – | 155 | 170 | 215 | 81 | 179 | 146.5 | 187.5 | 130 | 250 | 140 | 16 | 60 | 15 | M12*20(n=8) | 45° | 14 | 48.8 | 100 |
| 150 | 340 | 400 | 240 | 145 | 50 | 180 | – | 185 | 200 | 215 | 96 | 210 | 170 | 230 | 150 | 250 | 180 | 18 | 72.5 | 18 | M12*22(n=8) | 45° | 14 | 53.8 | 120 |
|
US $12-220 / Piece | |
1 Piece (Min. Order) |
###
| Application: | Motor, Machinery, Marine, Agricultural Machinery, Industry |
|---|---|
| Function: | Distribution Power, Change Drive Torque, Speed Changing, Speed Reduction |
| Layout: | Right Angle |
| Hardness: | Hardened Tooth Surface |
| Installation: | Horizontal Type |
| Step: | Double-Step |
###
| Samples: |
US$ 12/Piece
1 Piece(Min.Order) |
|---|
###
| Customization: |
Available
|
|---|
###
| Old Model |
New Model | Ratio | Center Distance | Power | Input Dia. | Output Dia. | Output Torque | Weight |
| RV025 | 7.5~100 | 25mm | 0.06KW~0.12KW | Φ9 | Φ11 | 21N.m | 0.7kgs | |
| RV030 | RW030 | 7.5~100 | 30mm | 0.06KW~0.25KW | Φ9(Φ11) | Φ14 | 45N.m | 1.2kgs |
| RV040 | RW040 | 7.5~100 | 40mm | 0.09KW~0.55KW | Φ9(Φ11,Φ14) | Φ18(Φ19) | 84N.m | 2.3kgs |
| RV050 | RW050 | 7.5~100 | 50mm | 0.12KW~1.5KW | Φ11(Φ14,Φ19) | Φ25(Φ24) | 160N.m | 3.5kgs |
| RV063 | RW063 | 7.5~100 | 63mm | 0.18KW~2.2KW | Φ14(Φ19,Φ24) | Φ25(Φ28) | 230N.m | 6.2kgs |
| RV075 | RW075 | 7.5~100 | 75mm | 0.25KW~4.0KW | Φ14(Φ19,Φ24,Φ28) | Φ28(Φ35) | 410N.m | 9.0kgs |
| RV090 | RW090 | 7.5~100 | 90mm | 0.37KW~4.0KW | Φ19(Φ24,Φ28) | Φ35(Φ38) | 725N.m | 13.0kgs |
| RV110 | RW110 | 7.5~100 | 110mm | 0.55KW~7.5KW | Φ19(Φ24,Φ28,Φ38) | Φ42 | 1050N.m | 35.0kgs |
| RV130 | RW130 | 7.5~100 | 130mm | 0.75KW~7.5KW | Φ24(Φ28,Φ38) | Φ45 | 1550N.m | 48.0kgs |
| RV150 | RW150 | 7.5~100 | 150mm | 2.2KW~15KW | Φ28(Φ38,Φ42) | Φ50 | 84.0kgs |
###
| GMRV | A | B | C | C1 | D(H8) | E(h8) | F | G | G1 | H | H1 | I | M | N | O | P | Q | R | S | T | BL | β | b | t | V |
| 030 | 80 | 97 | 54 | 44 | 14 | 55 | 32 | 56 | 63 | 65 | 29 | 55 | 40 | 57 | 30 | 75 | 44 | 6.5 | 21 | 5.5 | M6*10(n=4) | 0° | 5 | 16.3 | 27 |
| 040 | 100 | 121.5 | 70 | 60 | 18(19) | 60 | 43 | 71 | 78 | 75 | 36.5 | 70 | 50 | 71.5 | 40 | 87 | 55 | 6.5 | 26 | 6.5 | M6*10(n=4) | 45° | 6 | 20.8(21.8) | 35 |
| 050 | 120 | 144 | 80 | 70 | 25(24) | 70 | 49 | 85 | 92 | 85 | 43.5 | 80 | 60 | 84 | 50 | 100 | 64 | 8.5 | 30 | 7 | M8*12(n=4) | 45° | 8 | 28.3(27.3) | 40 |
| 063 | 144 | 174 | 100 | 85 | 25(28) | 80 | 67 | 103 | 112 | 95 | 53 | 95 | 72 | 102 | 63 | 110 | 80 | 8.5 | 36 | 8 | M8*12(n=8) | 45° | 8 | 28.3(31.3) | 50 |
| 075 | 172 | 205 | 120 | 90 | 28(35) | 95 | 72 | 112 | 120 | 115 | 57 | 112.5 | 86 | 119 | 75 | 140 | 93 | 11 | 40 | 10 | M8*14(n=8) | 45° | 8(10) | 31.3(38.3) | 60 |
| 090 | 206 | 238 | 140 | 100 | 35(38) | 110 | 74 | 130 | 140 | 130 | 67 | 129.5 | 103 | 135 | 90 | 160 | 102 | 13 | 45 | 11 | M10*16(n=8) | 45° | 10 | 38.3(41.3) | 70 |
| 110 | 255 | 295 | 170 | 115 | 42 | 130 | – | 144 | 155 | 165 | 74 | 160 | 127.5 | 167.5 | 110 | 200 | 125 | 14 | 50 | 14 | M10*18(n=8) | 45° | 12 | 45.3 | 85 |
| 130 | 293 | 335 | 200 | 120 | 45 | 180 | – | 155 | 170 | 215 | 81 | 179 | 146.5 | 187.5 | 130 | 250 | 140 | 16 | 60 | 15 | M12*20(n=8) | 45° | 14 | 48.8 | 100 |
| 150 | 340 | 400 | 240 | 145 | 50 | 180 | – | 185 | 200 | 215 | 96 | 210 | 170 | 230 | 150 | 250 | 180 | 18 | 72.5 | 18 | M12*22(n=8) | 45° | 14 | 53.8 | 120 |
Worm reducer gearbox
Worm reducer gearboxes are commonly used to reduce the Agknx produced by a rotating shaft. They can achieve reduction ratios of five to sixty. In contrast, a single-stage hypoid gear can achieve up to a 120:1 reduction ratio. For further reduction, another type of gearing is used. So, a single stage worm reducer gearbox cannot achieve higher ratios than these.<br
Mechanics
A worm reducer gearbox is an auxiliary mechanical device that uses worms to reduce the size of a rotating shaft. These worms have a range of tooth forms. One form is a line weave twist surface. Another is a trapezoid based on a central cross section. The trapezoid can be perpendicular to the tooth cross section, or it can be normal to the root cross section. Other forms include involute helicoids and convolute worms, which use a straight line intersecting the involute generating line.
Worm gears are lubricated with a special lubricant. Because worm gears are complex, it’s important to use the correct lubricant. Worm gear manufacturers provide approved lubricants for their gears. Using unapproved gear oil can damage your reducer gearbox’s efficiency. The right lubricant depends on several factors, including load, speed, duty cycle, and expected operating temperatures.
The efficiency of a worm gear reducer gearbox depends on several factors, including losses at gear mesh, losses in the bearings, and windage in the oil seal lip. In addition, the worm gear reducer gearbox’s efficiency varies with ambient temperature and operating temperature. The worm gear reducer gearbox’s efficiency can also vary with the ratio of the load. Moreover, worm gear reducer gearboxes are subject to break-in.
Worm gear reducer gearboxes are used in many different applications. They are typically used in small electric motors, but they’re also used in conveyor systems, presses, elevators, and mining applications. Worm gears are also commonly found in stringed musical instruments.
Worm gears have excellent reduction ratios and high Agknx multiplication, and they’re often used as speed reducer gearboxes in low to medium-speed applications. However, the efficiency of worm gear reducer gearboxes decreases with increasing ratios.
Sizes
Worm reducer gearboxes come in different sizes and tooth shapes. While the tooth shape of one worm is similar to the other, different worms are designed to carry a different amount of load. For example, a circular arc worm may have a different tooth shape than one with a secondary curve. Worm gears can also be adjusted for backlash. The backlash is the difference between the advancing and receding arc.
There are two sizes of worm reducer gearboxes available from Agknx Transmission. The SW-1 and SW-5 models offer ratios of 3.5:1 to 60:1 and 5:1 to 100:1 respectively. The size of the worm reducer gearbox is determined by the required gear ratio.
Worm gears have different thread counts. One is based on the central cross-section of the worm, and the other is on the right. Worm gears can have either a single or double thread. Single-threaded gears will reduce speed by 50 percent, while double-threaded gears will reduce speed by 25 percent.
Worm gear reducer gearboxes are lightweight and highly reliable. They can accommodate a variety of NEMA input flanges and hollow output bore sizes. Worm reducer gearboxes can be found at 6 regional warehouses, with prepaid freight. To make a purchasing decision, you should consider the horsepower and Agknx requirements of your specific application.
Applications
The Worm reducer gearbox market is a global business that is dominated by the North American and European regions. The report provides in-depth information on the market trends, key challenges, and opportunities. It also examines the current state of the industry and projects future market growth. The report is organized into segments based on product type, major geographical regions, and application. It also presents statistics and key data about the market.
Worm gear reducer gearboxes have many applications. They can be used to increase the speed of convey belts. They also help reduce noise. Worm gears have many teeth that touch the gear mesh, which makes them quieter. Moreover, the worm gears require only a single stage reducer gearbox, reducing the number of moving parts in the system.
The worm gear has long life and is suitable for different industries. It is a perfect choice for elevators and other applications that need fast stopping and braking. Its compact size and ability to hold a load make it suitable for these applications. It also prevents the load from free-falling as a result of a sudden braking. Worm gears can also be used in heavy-duty machinery such as rock crushers.
Worm gears are similar to ordinary gears except that they transfer motion at a 90-degree angle. As a result, the worm gears are extremely quiet, making them a suitable option for noise sensitive applications. They are also excellent for low-voltage applications, where the noise is critical.
Worm gears are ideal for applications with space restrictions, because they require fewer gear sets. The worm gears also allow for a smaller gearbox size. Consequently, they are the perfect choice for machines that are space-constrained, such as conveyors and packaging equipment.
Cost
The lifespan of a worm gear reducer gearbox is comparable to other gear reducer gearboxes. Worm gears have a long history of innovation and use in various industries, from shipbuilding to automobile manufacturing. Today, these gear reducer gearboxes are still popular with engineers. However, there are some things to keep in mind before buying one.
In the first place, a worm reducer gearbox needs to be affordable. Generally, a worm reducer gearbox costs about $120. The price varies with the brand name and features. Some products are more expensive than others, so be sure to shop around for the best price. In addition, it is important to consider the quality and design of the worm reducer gearbox before making a purchase.
Worm gear manufacturers have made significant advancements in materials, design and manufacturing. These advancements, along with the use of advanced lubricants, have resulted in significant increases in efficiency. For example, double enveloping worm gear reducer gearboxes have improved efficiency by three to eight percentage points. This improvement was achieved through rigorous testing of manufacturing processes and materials. With these improvements, worm gear reducer gearboxes have become more desirable in today’s market.
Worm reducer gearboxes are extremely versatile and reliable, and are available in a variety of sizes. Domestic manufacturers usually stock a large selection of reducer gearboxes, and are often able to ship them the same day you place your order. Most major domestic worm gear reducer gearbox manufacturers also share some critical mounting dimensions, such as the output shaft diameter, the mounting hole location, and the overall reducer gearbox housing height. Most manufacturers also offer standardized gear ratios. Some manufacturers have also improved gear design and added synthetic lubricants for better performance.
In addition, different tooth shapes of worms can increase their load carrying capacity. They can be used on secondary curves and circular arc cross sections. Moreover, the pitch point defines the boundary of the cross section. The mesh on the receding arc is smoother than that of the advancing arc. However, in the case of negative shifting, most of the mesh is on the receding arc.
Self-locking function
A worm reducer gearbox has a self-locking function. When a worm is fitted with all of its addendum teeth, the total number of teeth in the system should be greater than 40. This self-locking function is achieved through the worm’s rack and pinion mechanism. The worm’s self-locking feature can prevent the load from being dropped and is useful for many applications.
The self-locking function of a worm reducer gearbox is possible for two main reasons. First of all, a worm reducer gearbox uses two or more gears. One gear is placed at the input, and the other gear runs the output shaft. This mechanism produces a torque, which is transmitted to a spur gear.
Worm reducer gearboxes can be used in a variety of industrial applications. Because of their self-locking function, they are useful for preventing back-driving. They are also helpful for lifting and holding loads. Their self-locking mechanism allows for a large gear reduction ratio without increasing the size of a gear box.
Self-locking gears can be used to prevent back-driving and inertial driving. This is useful for many industries and can prevent backdriving. However, one major disadvantage of self-locking gears is their sensitivity to operating conditions. Lubrication, vibration, and misalignment can affect their reliability.
Embodiments of the invention provide a self-locking mechanism that prevents back-driving but allows forward-driving. The self-locking mechanism may comprise first and second ratchet cams disposed about a gear member. A releasable coupling member may be interposed between the gear member and the ratchet cam. This facilitates selective coupling and decoupling.
The worm reducer gearbox has several advantages. Its compact design is ideal for many mechanical transmission systems. It also provides greater load capacity than a cross-axis helical gear mechanism.
editor by czh 2023-01-03
China factory Chinese harden teeth transmission spiral custom worm bevel gear and shaft wholesaler
SPECIFICATION
TechnologyPowder metallurgyMaterial1).Stainless steel,Iron,Brass,Copper,Aluminum,Soft Magnetic Alloy2).OEM according to your request
Density6.5~7.6 or as your requestSurface treatmentCustomer requirementTolerance±0.01mm or as your requestSizeAccording to your drawing(stp,dwg,igs,pdf), Good quality Shaft Model Rotary Index Drive Table In China or sample,provide custom serviceSampleAvailableApplicationMedical apparatus and instrumentsHardware fieldAutomobile industryHome appliances etc…
FAQ
Q: Are you trading company or manufacturer ?A: We are factory.
Q: How can I get the quotation?A: Please send us information for quote: drawing, material, weight, quantity and request,w can accept PDF, ISGS, DWG, STEP file format.If you don’t have drawing, Newest Professional Beach Car 300cc Dune Buggy for 4 seats please send the sample to us,we can quote based on your sample too.
Q: What’s your MOQ?A:In general 3000pcs,but can accept low quantity in some special conditions.
Q: Do you provide samples ? is it free or extra ?A: Yes, we could offer the sample for free charge but do not pay the cost of freight.
Q: What about the leading time for mass production?A: Honestly, it depends on the order quantity. Normally, 15 days to 20 days after your deposit if no tooling needed.
Q: What if the parts are not good?A:We can guarantee good quality,but if happened,please contact us immediately, take some pictures, 36V 48V shaft mini kids electric quad bikes,mini kids ATV,motorbikes for kids we will check on the problem,and solve it asap.
How to Calculate the Diameter of a Worm Gear
In this article, we will discuss the characteristics of the Duplex, Single-throated, and Undercut worm gears and the analysis of worm shaft deflection. Besides that, we will explore how the diameter of a worm gear is calculated. If you have any doubt about the function of a worm gear, you can refer to the table below. Also, keep in mind that a worm gear has several important parameters which determine its working.
Duplex worm gear
A duplex worm gear set is distinguished by its ability to maintain precise angles and high gear ratios. The backlash of the gearing can be readjusted several times. The axial position of the worm shaft can be determined by adjusting screws on the housing cover. This feature allows for low backlash engagement of the worm tooth pitch with the worm gear. This feature is especially beneficial when backlash is a critical factor when selecting gears.
The standard worm gear shaft requires less lubrication than its dual counterpart. Worm gears are difficult to lubricate because they are sliding rather than rotating. They also have fewer moving parts and fewer points of failure. The disadvantage of a worm gear is that you cannot reverse the direction of power due to friction between the worm and the wheel. Because of this, they are best used in machines that operate at low speeds.
Worm wheels have teeth that form a helix. This helix produces axial thrust forces, depending on the hand of the helix and the direction of rotation. To handle these forces, the worms should be mounted securely using dowel pins, step shafts, and dowel pins. To prevent the worm from shifting, the worm wheel axis must be aligned with the center of the worm wheel’s face width.
The backlash of the CZPT duplex worm gear is adjustable. By shifting the worm axially, the section of the worm with the desired tooth thickness is in contact with the wheel. As a result, the backlash is adjustable. Worm gears are an excellent choice for rotary tables, high-precision reversing applications, and ultra-low-backlash gearboxes. Axial shift backlash is a major advantage of duplex worm gears, and this feature translates into a simple and fast assembly process.
When choosing a gear set, the size and lubrication process will be crucial. If you’re not careful, you might end up with a damaged gear or one with improper backlash. Luckily, there are some simple ways to maintain the proper tooth contact and backlash of your worm gears, ensuring long-term reliability and performance. As with any gear set, proper lubrication will ensure your worm gears last for years to come.
Single-throated worm gear
Worm gears mesh by sliding and rolling motions, but sliding contact dominates at high reduction ratios. Worm gears’ efficiency is limited by the friction and heat generated during sliding, so lubrication is necessary to maintain optimal efficiency. The worm and gear are usually made of dissimilar metals, such as phosphor-bronze or hardened steel. MC nylon, a synthetic engineering plastic, is often used for the shaft.
Worm gears are highly efficient in transmission of power and are adaptable to various types of machinery and devices. Their low output speed and high torque make them a popular choice for power transmission. A single-throated worm gear is easy to assemble and lock. A double-throated worm gear requires two shafts, one for each worm gear. Both styles are efficient in high-torque applications.
Worm gears are widely used in power transmission applications because of their low speed and compact design. A numerical model was developed to calculate the quasi-static load sharing between gears and mating surfaces. The influence coefficient method allows fast computing of the deformation of the gear surface and local contact of the mating surfaces. The resultant analysis shows that a single-throated worm gear can reduce the amount of energy required to drive an electric motor.
In addition to the wear caused by friction, a worm wheel can experience additional wear. Because the worm wheel is softer than the worm, most of the wear occurs on the wheel. In fact, the number of teeth on a worm wheel should not match its thread count. A single-throated worm gear shaft can increase the efficiency of a machine by as much as 35%. In addition, it can lower the cost of running.
A worm gear is used when the diametrical pitch of the worm wheel and worm gear are the same. If the diametrical pitch of both gears is the same, the two worms will mesh properly. In addition, the worm wheel and worm will be attached to each other with a set screw. This screw is inserted into the hub and then secured with a locknut.
Undercut worm gear
Undercut worm gears have a cylindrical shaft, and their teeth are shaped in an evolution-like pattern. Worms are made of a hardened cemented metal, 16MnCr5. The number of gear teeth is determined by the pressure angle at the zero gearing correction. The teeth are convex in normal and centre-line sections. The diameter of the worm is determined by the worm’s tangential profile, d1. Undercut worm gears are used when the number of teeth in the cylinder is large, and when the shaft is rigid enough to resist excessive load.
The center-line distance of the worm gears is the distance from the worm centre to the outer diameter. This distance affects the worm’s deflection and its safety. Enter a specific value for the bearing distance. Then, the software proposes a range of suitable solutions based on the number of teeth and the module. The table of solutions contains various options, and the selected variant is transferred to the main calculation.
A pressure-angle-angle-compensated worm can be manufactured using single-pointed lathe tools or end mills. The worm’s diameter and depth are influenced by the cutter used. In addition, the diameter of the grinding wheel determines the profile of the worm. If the worm is cut too deep, it will result in undercutting. Despite the undercutting risk, the design of worm gearing is flexible and allows considerable freedom.
The reduction ratio of a worm gear is massive. With only a little effort, the worm gear can significantly reduce speed and torque. In contrast, conventional gear sets need to make multiple reductions to get the same reduction level. Worm gears also have several disadvantages. Worm gears can’t reverse the direction of power because the friction between the worm and the wheel makes this impossible. The worm gear can’t reverse the direction of power, but the worm moves from one direction to another.
The process of undercutting is closely related to the profile of the worm. The worm’s profile will vary depending on the worm diameter, lead angle, and grinding wheel diameter. The worm’s profile will change if the generating process has removed material from the tooth base. A small undercut reduces tooth strength and reduces contact. For smaller gears, a minimum of 14-1/2degPA gears should be used.
Analysis of worm shaft deflection
To analyze the worm shaft deflection, we first derived its maximum deflection value. The deflection is calculated using the Euler-Bernoulli method and Timoshenko shear deformation. Then, we calculated the moment of inertia and the area of the transverse section using CAD software. In our analysis, we used the results of the test to compare the resulting parameters with the theoretical ones.
We can use the resulting centre-line distance and worm gear tooth profiles to calculate the required worm deflection. Using these values, we can use the worm gear deflection analysis to ensure the correct bearing size and worm gear teeth. Once we have these values, we can transfer them to the main calculation. Then, we can calculate the worm deflection and its safety. Then, we enter the values into the appropriate tables, and the resulting solutions are automatically transferred into the main calculation. However, we have to keep in mind that the deflection value will not be considered safe if it is larger than the worm gear’s outer diameter.
We use a four-stage process for investigating worm shaft deflection. We first apply the finite element method to compute the deflection and compare the simulation results with the experimentally tested worm shafts. Finally, we perform parameter studies with 15 worm gear toothings without considering the shaft geometry. This step is the first of four stages of the investigation. Once we have calculated the deflection, we can use the simulation results to determine the parameters needed to optimize the design.
Using a calculation system to calculate worm shaft deflection, we can determine the efficiency of worm gears. There are several parameters to optimize gearing efficiency, including material and geometry, and lubricant. In addition, we can reduce the bearing losses, which are caused by bearing failures. We can also identify the supporting method for the worm shafts in the options menu. The theoretical section provides further information.
china wholesaler Flexible and Adjustable Steel Long Shaft manufacturers
Solution Description
merchandise description
| Material | Stainless Steel, Brass, Aluminum, Steel, Carbon Steel, Copper & etc |
| Precision Processing | Drilling, Milling, CNC turning, Grinding, Wire cutting, EDM & etc |
| Dimension | As per customers’ request |
| Surface treatment | Anodize polishing zinc/nickel/chrome/gold plating, sand blasting, Phosphate coating & etc |
| Tolerance | ±0.01mm ~± 0.05mm/can also be customized |
| Part Color | Silver, Red, Blue, Gold, Oliver, Black, White & etc |
| Quality control | one hundred% inspection before shipment |
| Samples | Appropriate |
| Production output | 100.000 pieces/ month |
| Productin range | from 1-2000mm with tolerance ±0.01mm |
| Experience | 7 years of professional OEM service |
| Potential | To develop hundreds of new parts annually. |
| Packaging | carton box, wooden case/according to the clients |
| delivery time | 45 days regularly /Based on the quantity of order |
| Shipping and delivery | By sea, By air, By DHL,UPS ,TNT& etc. |
| Term of Payment | T/T. L/C or Customer’s request |
Solution Impression
Company Profile
1. We are cnc machining/turning/Stamping/Casting supplier in HangZhou .
2. We provide goods in substantial top quality and aggressive price and professional service .
3. “Excellence, Accountability, CZPT “is the pursuit of CZPT business.
four. Material:brass, stainless metal, aluminum, plastic ,and many others.
HangZhou CZPT rer CZPT ry CZPT nology Co., Ltd
HangZhou CZPT rer CZPT ry CZPT nology Co., Ltd is a subsidiary company of HangZhou Kehong CZPT ry Co.,Ltd. We specialize in production: precision CNC machining areas, components components, normal and CZPT – standard components, common equipment and photovoltaic components ect. We supply the comprehensive machining-support: turning, milling,drilling,grinding,dull, bending,stamping, welding,surface area remedy, laser machining, wire EDM, and other CNC machining fabricating in accordance to samples or drawings from CZPT ers.
We have the main equipments above 20 units: Vertical machining facilities-6 sets, Horizontal machining middle-1 set ,CNC lathes-4 sets, ,plain milling equipment ,motor Lathe, Surface grinder and other individuals.our tests equipments: Switzerland digital electronic show measuring grohe, Rockwell equipment ,micrometer,vernier caliper, and so forth.
” CZPT , Responsibility, Science ” is the pursuit of our company. We have the united team with scientific technology and responsible attitude. It is the key base for making the excellent quality & service for you and achieving the win-win business.
| Equipment List | ||||
| equipment name | processing range | spindle taper | variety | notice |
| Horizontal machining center | 1100×750×650 | ISO50 | one | 4-axis |
| Vertical machining center | 1300×650×920 | ISO50 | 2 | 4-axis |
| Vertical machining center | 1100×600×750 | ISO50 | 1 | four-axis |
| Vertical machining center | 1070×560×750 | ISO40 | one | 4-axis |
| Vertical machining center | 800×450×550 | ISO40 | 2 | |
| cnc lathe 6150 | Ø500×850 | three | ||
| cnc lathe CJK 0571 | Ø220×310 | 1 | ||
| engine 6150 | Ø500×1500 | two | ||
| engine 6140 | Ø400×100 | two | ||
| surface grinder 7130 | 1000×300 | one | ||
| vertical milling machine | 700×320×450 | two | ||
| horizontal milling machine | 600×320×450 | one | ||
| Drilling machine with jointed arm | Ø40×1100 | 1 | ||
| bench drill | φ20 | 3 | ||
| tapper | M16 | 1 | ||
| vernier caliper | -1000mm | 28 | ||
| depthometer | -300mm | six | ||
| tongue | -500mm | 3 | ||
| micrometer | -255mm | twenty five | ||
| electronic digital display measuring grohe | 400MM | 1 | Switzerland | |
| Rockwell apparatus | 1 | |||
The equipment ratio of the worm gear set is established by dividing the amount of teeth of the gear by the variety of threads. Therefore, single thread yields higher ratios than multithreading. All ep worm gear bushings have still left or right thread. ep worm equipment sets are offered in solitary, double, triple and quadruple threads.
china wholesaler Customized Forged Agricultural Tool Crank Shaft Embossing Propeller Shaft Helical Gear Shaft Spline Shaft manufacturers
Item Description
Tailored Solid Agricultural Tool Crank Shaft Embossing Propeller Shaft CZPT cal Gear Shaft Spline Shaft
|
Material |
Carbon Metal |
SAE1571, SAE1045, Cr12, 40Cr, Y15Pb, 1214Letc |
|
Alloy Metal |
20CrMnTi, 16MnCr5, 20CrMnMo, 41CrMo, 17CrNiMo5etc |
|
|
Brass/Bronze |
HPb59-1, H70, CuZn39Pb2, CuZn40Pb2, C38000, CuZn40etc |
|
|
Tolerance Management |
Outer Diameter |
Based on drawing |
|
Length Dimension |
Based on drawing |
|
|
Machining Procedure |
Gear Hobbing, Equipment Milling, Gear Shaping, Equipment Broaching, Gear Shaving, Equipment Grinding and Gear Lapping |
|
|
Teeth Accuracy |
DIN Course 4, ISO/GB Course 4, AGMA Course 13, JIS Class |
|
|
Modules |
one., 1.twenty five, 1.5, 1.seventy five, 2., 2.25, 2.5….8. and many others |
|
|
Warmth Remedy |
Quenching & Tempering, Carburizing & Quenching, CZPT -frequency Hardening, Carbonitriding |
|
|
Surface Therapy |
Blacking, Sprucing, Anodization, Chrome Plating, Zinc Plating, Nickel Plating |
|
|
Regular |
DIN, ISO/GB, AGMA, JIS,ISO/TS16949:2009 |
|
Click here for a lot more particulars!
Customization approach
Assistance CZPT ized Gears from CZPT ers’ drawings and samples and A variety of CZPT -regular CZPT ization
one.Products Discussions
Clients deliver drawings oramples, and quote according to CZPT ers’ demands.
2.Molds creating
Developing 3D drawings and optimizing the products.
3.Drawing affirmation
Sending the mould drawing tothe CZPT ers , and the CZPT ers sign for affirmation.
four.Molds CZPT
Manufacture molds correctly and accurately according to the drawings.
5.Moulds Inspection and CZPT s Check
Detect CZPT indicators of molds and optimization of internal cavities.
6.Sample Aprroval from CZPT er
Customers approve the samples and affirm them for bulk creation.
seven.Mass Creation
Bulk generation according to CZPT ers’s PO
eight.PO Finished
Shipping to the CZPT er andthe CZPT ers receive the gears.
If you need to have other CZPT ized requirements, make sure you simply click listed here to get in touch with us!
Associated products
Why Choose Us
We enthusiastically provide sincere and prompt services to CZPT CZPT ers and create sustainable organization partnership with them.
100% Manufacturing unit inspection, we are accountable for any difficulties subjected to malfunction in guarantee period of time.
We Can Provide You:
- On-time Supply with Much more Option
- Item Solutions and Support
- Lengthy High quality Assure
- Nearby CZPT nical Help
- Fast Reaction to CZPT ers’ Feedbacks in 24 hours
Also I would like to just take this prospect to give a quick introduction of CZPT CZPT -Power business:
Our organization is a CZPT producer of agriculture gearbox,worm lessen gearbox, PTO shafts, CZPT s ,rollar chains, bevel gear, pulleys and racks in CZPT .
We have exported numerous goods to CZPT CZPT ers all more than the entire world, we have CZPT -time expertise and powerful technology support.
You also can examine CZPT site to know for more particulars, if you need to have CZPT items catalogue, remember to make contact with with us.
Firm details
Lubrication is an critical aspect to improve the efficiency of worm equipment transmission. The worm equipment action generates a lot of heat, which minimizes effectiveness. The electrical power delivered at a provided temperature will increase with the transmission efficiency. Correct lubrication lowers friction and warmth, which increases efficiency.
china manufacturer manufacturer wholesaler F Parallel-Shaft F107 / F127 / F157 Hard Tooth Melt Spraying Cloth Reducer Gear Motor with Solid or Hollow Output Shaft Gear Speed Reducer manufacturers
Solution Description
F Parallel-Shaft F107 / F127 / F157 Hard Tooth CZPT CZPT Cloth Reducer Gear CZPT with Solid or Hollow Output Shaft Equipment CZPT Reducer
F collection differential gearbox is a single kind of parallel shaft CZPT cal equipment reducer , which consist of 2 or 3 stageshelical
gears (relate to gear ratio) in the same case . The difficult tooth surface area gear use the substantial high quality alloy metal ,the
approach of carburizing and quenching, grinding ,which give it stick to people :Steady transmission ,reduced sounds
and temperature ,substantial loading ,lengthy working lift . Extensive application ,focus in CZPT lurgy ,Sewage treatment method,
Chemical Business , Pharmacy ,Agriculture products and Oil sector
one) Output pace: .6~1,571r/min
two) Output torque: up to 21700N.m
3) CZPT CZPT : .twelve~200kW
4) Mounted type: foot-mounted and flange-mounted mounting
|
Equipment Substance |
20CrMnTi |
|
Scenario Materials |
HT250 |
|
Shaft Material |
20CrMnTi |
|
Equipment Processing |
Grinding complete by HOFLER Grinding CZPT s |
|
Color |
Custom-made |
|
Sound Check |
sixty five~70dB |
|
Performance |
ninety four%~98% (is dependent on the transmission phase) |
|
Lubricating oil |
Shell Omala artificial oil or mineral oil , or related brand |
|
Heat therapy |
tempering, cementiting, quenching,and so forth. |
|
Brand name of bearings |
C&U bearing, ZWZ,LYC, HRB,NSK and so on |
|
Model of oil seal |
NAK or other brand |
|
Temp. rise (MAX) |
forty ° |
|
Temp. increase (Oil)(MAX) |
fifty ° |
|
Vibration |
≤20µm |
Associated item
Business Profile
Packing & Delivery
The gear ratio of the worm gear set is identified by dividing the number of enamel of the gear by the variety of threads. Consequently, one thread yields higher ratios than multithreading. All ep worm equipment bushings have left or proper thread. ep worm equipment sets are offered in one, double, triple and quadruple threads.
china wholesaler F Series Parallel Shaft Helical Speed Reducer with Motor manufacturers
Solution Description
We are reducer professional investigation and development maker.
Our equipment motor reducer is commonly utilised in metallurgy, mining, developing supplies, shipbuilding, petroleum, chemical, plastic, rubber, food, aerospace, food market, pharmaceutical market, packaging industry, chubby transportation, textile and paper, light sector a few-dimensional parking garage, assembly line, standard machinery and scientific investigation and other fields.
R CZPT cal gear motor and equipment pace reducer:
F parallel shaft-helical equipment motor and gear pace reducer:
K CZPT cal-bevel gear motor and equipment velocity reducer:
S CZPT cal-worm equipment motor and gear pace reducer:
Merchandise Qualities:
Our gear reducer is created on the basis of the module mixture method, which can be very easily outfitted
with CZPT sorts of motors or other CZPT enter.The very same model can be outfitted with a range of CZPT motors.
It is straightforward to recognize the blend of connection amongst CZPT designs.
1. Make the transmission more static and much more CZPT ful.
2. CZPT transmission performance, a solitary sort of pace reducer effectiveness is up to ninety eight%.
3. The transmission ratio is fantastic and extensive in assortment.The blended design can form a large transmission ratio
with a lower output speed.
4. Different types of installation, can be mounted horizontally or flange.
Product Functioning CZPT :
one. Ambient temperature is – 40 ° C-50° C.(The oil shall be heated previously mentioned 0° C at 0° C).
two. Not exceeding 1,000 m earlier mentioned sea amount.
3. The input pace shall not exceed 1800rpm, and the greatest equipment circumference velocity shall not exceed 22 m/s.
4. The motor can be used for positive and reverse procedure.
five. No business limitations.
6. You should make contact with CZPT technology department under other circumstances.
R CZPT cal gear motor and equipment velocity reducer :
R series CZPT cal equipment motor-Element specialized parameter:
F parallel shaft-helical gear motor
F series parallel shaft-helical equipment motor-Part specialized parameter :
K Collection CZPT Reducer & K Series CZPT cal-Worm Geared Reducer:
K Series CZPT cal-Worm Geared Reducer-Component CZPT nical parameter:
S Series Foot Mounted Sound Shaft CZPT cal-Worm Geared Reducer:
S Collection CZPT cal-Worm Geared Reducer-Part Technical parameter:
Manufacturing facility Workshop Look at:Our After-sale Services– within 24 Several hours:
(1)….Before–Sale Support :
01..Good quality Control: Strictly Production Ask for foundation on signed contract
02..Shipping Time: Guarantee in contracted shipping and delivery time
03..Photographs: Send photos to CZPT CZPT er right after end production and packing
04..Packing Specifics:Give total packing measurement table to CZPT CZPT er
05..Brand name: Respect CZPT CZPT ers’ advice to use CZPT CZPT ers’ own brand name & symbol
06..Files:Give higher performance support to publish you all needed CZPT s clearance files by DHL or TNT .
(2)….Soon after–Sale Services :
01..Reply : Rapidly reply all your inquiries on line or by email or by phone
02..Top quality Issues:Our manufacturing facility is accountable for any difficulties if it is resulted by CZPT factors (Such as give you cost-free new components to repair it or give adequate some payment cost to you)
03..Risk-free Working: Pls remind your CZPT ers to regard CZPT Functioning Handbook to operate CZPT equipment rightly, to ensure Protected when work CZPT equipment.
The worm gear is made up of a worm and a worm wheel. It is the simultaneous top offset of vertical energy transfer. Usually, the push component is a worm. In buy to combine the wheel/worm into a worm gear, it is required to make certain that the centre distance is equivalent and the transmission ratio is equivalent. Heart distances are offered from stock in tiny actions among 17mm and 80mm. Every single center length has multiple equipment ratios. The extreme stress worm gear is ideal for the creation of worm equipment drives with a shaft angle of 90°. Making use of a worm travel, quite huge reduction ratios (up to one hundred:1) can be achieved.