Product Description
High Transmission Parallel ATA Series Shaft Mounted Gearbox
ATA series shaft mounted gearbox(speed reducer) with helical hardened gears has the characteristics of high carrying capacity, smooth transmission, light weight, low energy consumption and so on. Input shaft of ATA speed reducer is connected with gear motor by belt pulley, hollow output shaft is linked with a key. It can be replaced by electric drum as power for belt conveyors and lifting equipments. ATA series shaft mounted gearbox could be attached with back-stop to avoid the working machine back skating, and conveniently mounted by tie rod. ATA series shaft mounted speed reducer is widely applied in the mining equipments, concrete mixing batching plant, stone crushers, sand making production line and other belt conveyors, mechanical transmission areas.
Mechanical belt conveyors drive system is composed of ATA shaft mounted speed reducer, torque arm, pulleys and gear motors, whose power transmission from the gear motor to the gearbox through the pulley, and then speed reducer passed to the drive pulley through the hollow output shaft and the gearbox is fixed by torque arm, anti-slip device can be configured. The system is convenient to install,use and maintain.
The features of ATA shaft mounted gearbox:
Mounting Type: Tie rod Hanging shaft mounted
Output Shaft: Single key hollow shaft, each model can select 3 hollow diameter at most.
Gearbox Housing: Hard Iron Steel, can be used outside.
Anti-slip device: Can suit for any model, It’s very convenient to be mounted.
The applications of ATA shaft mounted gearbox:
Agriculture, commerce, telecommunications industry, the food industry, tobacco industry, automobile industry, cement industry, mining industry, mixing station belt conveyor system.
| Rated Power | 1.1~193KW |
| Intput Speed | 500~1400r/min |
| Output Speed | 25~300r/min |
| Ratio | I=5.0…31.5 |
| Installation Form | Shaft mounted |
The models of ATA shafted mounted gearbox:ATA35 ATA40 ATA45 ATA50 ATA60 ATA70 ATA80 ATA100 ATA125
Product pictures:
Packing:
Product application:
Certificate:
Our company :
Customer visiting:
FAQ:
1.Q:What kinds of gearbox can you produce for us?
A:Main products of our company: UDL series speed variator,RV series worm gear reducer, ATA series shaft mounted gearbox, X,B series gear reducer,
P series planetary gearbox and R, S, K, and F series helical-tooth reducer, more
than 1 hundred models and thousands of specifications
2.Q:Can you make as per custom drawing?
A: Yes, we offer customized service for customers.
3.Q:What is your terms of payment ?
A: 30% Advance payment by T/T after signing the contract.70% before delivery
4.Q:What is your MOQ?
A: 1 Set
Welcome to contact us for more detail information and inquiry.
If you have specific parameters and requirement for our gearbox, customization is available.
| Application: | Machinery, Industry |
|---|---|
| Function: | Change Drive Torque, Speed Changing, Speed Reduction |
| Layout: | Parallel |
| Hardness: | Hardened |
| Installation: | Horizontal Type |
| Step: | Double-Step |
| Customization: |
Available
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What is a worm gear reducer gearbox?
A worm gear reducer gearbox is a mechanical device that uses a worm gear and a worm to reduce the speed of a rotating shaft. The gear reducer gearbox can increase the output torque of the engine according to the gear ratio. This type of gear reducer gearbox is characterized by its flexibility and compact size. It also increases the strength and efficiency of the drive.
Hollow shaft worm gear reducer gearbox
The hollow shaft worm gear reducer gearbox is an additional output shaft connecting various motors and other gearboxes. They can be installed horizontally or vertically. Depending on size and scale, they can be used with gearboxes from 4GN to 5GX.
Worm gear reducer gearboxes are usually used in combination with helical gear reducer gearboxes. The latter is mounted on the input side of the worm gear reducer gearbox and is a great way to reduce the speed of high output motors. The gear reducer gearbox has high efficiency, low speed operation, low noise, low vibration and low energy consumption.
Worm gear reducer gearboxes are made of hard steel or non-ferrous metals, increasing their efficiency. However, gears are not indestructible, and failure to keep running can cause the gear oil to rust or emulsify. This is due to moisture condensation that occurs during the operation and shutdown of the reducer gearbox. The assembly process and quality of the bearing are important factors to prevent condensation.
Hollow shaft worm gear reducer gearboxes can be used in a variety of applications. They are commonly used in machine tools, variable speed drives and automotive applications. However, they are not suitable for continuous operation. If you plan to use a hollow shaft worm gear reducer gearbox, be sure to choose the correct one according to your requirements.
Double throat worm gear
Worm gear reducer gearboxes use a worm gear as the input gear. An electric motor or sprocket drives the worm, which is supported by anti-friction roller bearings. Worm gears are prone to wear due to the high friction in the gear teeth. This leads to corrosion of the confinement surfaces of the gears.
The pitch diameter and working depth of the worm gear are important. The pitch circle diameter is the diameter of the imaginary circle in which the worm and the gear mesh. Working depth is the maximum amount of worm thread that extends into the backlash. Throat diameter is the diameter of the circle at the lowest point of the worm gear face.
When the friction angle between the worm and the gear exceeds the lead angle of the worm, the worm gear is self-locking. This feature is useful for lifting equipment, but may be detrimental to systems that require reverse sensitivity. In these systems, the self-locking ability of the gears is a key limitation.
The double throat worm gear provides the tightest connection between the worm and the gear. The worm gear must be installed correctly to ensure maximum efficiency. One way to install the worm gear assembly is through a keyway. The keyway prevents the shaft from rotating, which is critical for transmitting torque. Then attach the gear to the hub using the set screw.
The axial and circumferential pitch of the worm gear should match the pitch diameter of the larger gear. Single-throat worm gears are single-threaded, and double-throat worm gears are double-throat. A single thread design advances one tooth, while a double thread design advances two teeth. The number of threads should match the number of mating gears.
Self-locking function
One of the most prominent features of a worm reducer gearbox is its self-locking function, which prevents the input and output shafts from being interchanged. The self-locking function is ideal for industrial applications where large gear reduction ratios are required without enlarging the gear box.
The self-locking function of a worm reducer gearbox can be achieved by choosing the right type of worm gear. However, it should be noted that this feature is not available in all types of worm gear reducer gearboxes. Worm gears are self-locking only when a specific speed ratio is reached. When the speed ratio is too small, the self-locking function will not work effectively.
Self-locking status of a worm reducer gearbox is determined by the lead, pressure, and coefficient of friction. In the early twentieth century, cars had a tendency to pull the steering toward the side with a flat tire. A worm drive reduced this tendency by reducing frictional forces and transmitting steering force to the wheel, which aids in steering and reduces wear and tear.
A self-locking worm reducer gearbox is a simple-machine with low mechanical efficiency. It is self-locking when the work at one end is greater than the work at the other. If the mechanical efficiency of a worm reducer gearbox is less than 50%, the friction will result in losses. In addition, the self-locking function is not applicable when the drive is reversed. This characteristic makes self-locking worm gears ideal for hoisting and lowering applications.
Another feature of a worm reducer gearbox is its ability to reduce axially. Worm gears can be double-lead or single-lead, and it is possible to adjust their backlash to compensate for tooth wear.
Heat generated by worm gears
Worm gears generate considerable amounts of heat. It is essential to reduce this heat to improve the performance of the gears. This heat can be mitigated by designing the worms with smoother surfaces. In general, the speed at which worm gears mesh should be in the range of 20 to 24 rms.
There are many approaches for calculating worm gear efficiency. However, no other approach uses an automatic approach to building the thermal network. The other methods either abstractly investigate the gearbox as an isothermal system or build the TNM statically. This paper describes a new method for automatically calculating heat balance and efficiency for worm gears.
Heat generated by worm gears is a significant source of power loss. Worm gears are typically characterized by high sliding speeds in their tooth contacts, which causes high frictional heat and increased thermal stresses. As a result, accurate calculations are necessary to ensure optimal operation. In order to determine the efficiency of a gearbox system, manufacturers often use the simulation program WTplus to calculate heat loss and efficiency. The heat balance calculation is achieved by adding the no-load and load-dependent power losses of the gearbox.
Worm gears require a special type of lubricant. A synthetic oil that is non-magnetic and has a low friction coefficient is used. However, the oil is only one of the options for lubricating worm gears. In order to extend the life of worm gears, you should also consider adding a natural additive to the lubricant.
Worm gears can have a very high reduction ratio. They can achieve massive reductions with little effort, compared to conventional gearsets which require multiple reductions. Worm gears also have fewer moving parts and places for failure than conventional gears. One disadvantage of worm gears is that they are not reversible, which limits their efficiency.
Size of worm gear reducer gearbox
Worm gear reducer gearboxes can be used to decrease the speed of a rotating shaft. They are usually designed with two shafts at right angles. The worm wheel acts as both the pinion and rack. The central cross section forms the boundary between the advancing and receding sides of the worm gear.
The output gear of a worm gear reducer gearbox has a small diameter compared to the input gear. This allows for low-speed operation while producing a high-torque output. This makes worm gear reducer gearboxes great for space-saving applications. They also have low initial costs.
Worm gear reducer gearboxes are one of the most popular types of speed reducer gearboxes. They can be small and powerful and are often used in power transmission systems. These units can be used in elevators, conveyor belts, security gates, and medical equipment. Worm gearing is often found in small and large sized machines.
Worm gears can also be adjusted. A dual-lead worm gear has a different lead on the left and right tooth surfaces. This allows for axial movement of the worm and can also be adjusted to reduce backlash. A backlash adjustment may be necessary as the worm wears down. In some cases, this backlash can be adjusted by adjusting the center distance between the worm gear.
The size of worm gear reducer gearbox depends on its function. For example, if the worm gear is used to reduce the speed of an automobile, it should be a model that can be installed in a small car.
editor by CX 2023-06-01
China Best Sales Stepless Torque Planetary High Quality Parallel Shaft Helical Gearbox with Low Price worm gearbox components
Product Description
Product Description
Product Parameters
Company Profile
Packaging & Shipping
| Application: | Motor, Electric Cars, Machinery, Marine, Toy, Agricultural Machinery |
|---|---|
| Hardness: | Hardened Tooth Surface |
| Installation: | Horizontal Type |
| Layout: | Coaxial |
| Gear Shape: | Bevel Gear |
| Step: | Stepless |
| Samples: |
US$ 100/Piece
1 Piece(Min.Order) | |
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| Customization: |
Available
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Worm gear reducer gearbox
Cheaper than planetary gearboxes In many cases, worm gear reducer gearboxes are a popular alternative to planetary gearboxes. A worm gear reducer gearbox is a mechanical device with vertical input and output shafts. This allows for very high reduction ratios. They are typically used in high-reduction situations such as machine tools.
Worm gears are cheaper than traditional gearboxes. They also have many benefits, including noise reduction. The output shaft of the worm gear reducer gearbox is almost 90 degrees from the motor input shaft, making it ideal for high-torque applications.
The worm gear reducer gearbox adopts an aluminum body, which is light in weight and high in operation efficiency. Additionally, they are available with hollow shafts and mounting flanges. In terms of initial cost, worm gear reducer gearboxes are cheaper than planetary gearboxes. In addition, they have better efficiency and longer service life.
Worm drives are also ideal for portable battery-powered lifting equipment. The high gear ratio of the worm gear ensures that it does not reverse drive. The worm gear has a spring-applied brake that holds the motor in place.
Planetary gearboxes are popular among industrial users. The efficiency of planetary gearboxes is important for practical applications.
The compact worm gear unit consists of a housing with an inner cavity. It has two side walls, one on either side of the front cover (13) and one on both sides of the rear cover (14). The front end cap is screwed onto the housing and the inner cavity is accessed through the rear end cap.
The compact worm gear unit can be configured to suit your application. They have many advantages, including saving space and increasing torque. The range includes single-envelope and double-envelope versions, available in a number of different power ratings. Additionally, they are IP65-rated, making them ideal for applications involving high radial or axial forces.
The compact worm reducer gearbox is a simple but effective worm drive. Its worm gear 16 meshes with the output shaft and rotates relatively stably. It also has a front-end cap and rear bearing. This enables the compact worm reducer gearbox to reduce vibration without damaging the output shaft.
Compact worm gear reducer gearboxes are ideal for many applications and offer high efficiency. The compact design means you can mount them on the motor’s flange or base. Its durable construction makes it ideal for a variety of industries. They are extremely durable and can handle high-pressure and washdown conditions. They also come standard with a synthetic shaft.
high efficiency
High-efficiency worm gear reducer gearboxes are ideal for applications that require precision, repeatability, and efficient performance. These reducer gearboxes are designed with state-of-the-art servo motor technology to provide tight integration and an angular backlash of less than two arc minutes. The reduction ratio can be lower if the application requires it.
Rising energy costs have led to an increased focus on the efficiency of drives. In response to this, manufacturers have increased the efficiency of worm gear reducer gearboxes through a number of technical improvements. By minimizing losses from rolling and sliding friction, worm gear reducer gearboxes are more efficient than their counterparts.
The high-efficiency worm reducer gearbox is simple in design and has the characteristics of a compact structure, high-speed ratio, low power consumption, and self-locking. Other advantages of these reducer gearboxes include low noise and long service life. Many also have built-in control systems that allow manual and remote adjustments. They also feature automatic shutdown protection and thermal protection.
High-efficiency worm reducer gearboxes can be used for mechanical acceleration. The input hypoid gear is usually made of steel, while the output hypoid gear is usually made of bronze. Bronze is a soft metal that is good at absorbing shock loads. However, bronze requires work hardening to achieve optimum hardness. For large worm gears, this process can take 300 to 550 hours.
low clearance
A low-clearance worm reducer gearbox is a device used to adjust the speed of a rotating shaft. It uses a worm gear consisting of two members. One worm is at one end of the shaft and the other is at the other end. Both worms are screwed into the synchronous drive structure.
Low clearance worm gear reducer gearboxes can be produced on conventional worm gear production lines without overlapping investments. These units are usually made of soft rubber. Also, they are relatively quiet in operation. These machines are designed so that they are suitable for use in elevators. The softer material in the worm gear also helps absorb shock loads.
The tooth profile of the worm gear is designed to change with the axial movement of the worm. Worms have thinner right teeth and thicker left teeth. As the worm moves to the right, its teeth mesh with the worm gear, reducing backlash.
There are many different types of worm gears. The design of gears depends on many factors, including backlash, thermal design, friction factors and lubrication. Worm gears are made of several different materials. Some different types of materials used in worm gears require special lubrication.
quieter
The quieter worm reducer gearbox is designed to reduce the noise level of the rotating gear motor. The device has more gear teeth in meshing contact with the gears, which helps it run more quietly. In addition to being quieter than other transmissions, it’s also less expensive than its counterparts.
Worm gearboxes can be used for different applications, but they are not as efficient as helical gearboxes. Worm reducer gearboxes are cheaper but less than 90% efficient. Higher gear ratios reduce efficiency, so worm gear reducer gearboxes are better suited for applications that require low-speed torque. The cost of buying a worm gearbox will depend on the horsepower and gear ratios required.
Worm reducer gearboxes are also more comfortable to use than planetary gearboxes. They don’t vibrate and heat up quickly, making them an excellent choice for low to medium horsepower applications. Worm gear reducer gearboxes can be upgraded to improve their performance by combining with other gear trains or gearboxes.
easy to replace
An easily replaceable worm gear reducer gearbox can save you a lot of money. A worm gear reducer gearbox is part of a chain drive and allows you to change gear ratios quickly and easily. Worm gear reducer gearboxes can be easily replaced in a number of ways. It’s a good idea to read the manufacturer’s manual before replacing a worm gear reducer gearbox. Make sure you have the instructions available so you can refer to them in the future.
Worm gear reducer gearboxes offer many advantages, including long service life and low noise. They are also designed with a 90-degree output shaft for easy installation. Another advantage of these gear reducer gearboxes is that they can be used with both solid and hollow output shafts. This means less maintenance and downtime.
Worm gear reducer gearboxes are widely used. Most gear manufacturers have large inventories. Worm gears also have uniform mounting dimensions. Dimensional consistency means you don’t have to worry about matching the shaft length and diameter to the worm gear. You can easily find a replacement worm gear reducer gearbox for your equipment.
When replacing the worm gear reducer gearbox, check the lubricating oil recommended by the machine. If not included, use original gear oil. Be sure to follow the manufacturer’s instructions carefully.
editor by CX 2023-05-23
China Inline Helical Gearbox Bevel Gear Motor Speed Reducer Shaft Mounted Reduction Parallel Shaft Manufacturers Coaxial Two Stage Crane Mining Sugar Mill Gearbox worm gear backdrive
Merchandise Description
Inline Helical Gearbox bevel gear motor pace reducer Shaft Mounted reduction parallel shaft manufacturers coaxial 2 phase crane mining Sugar Mill Gearbox
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/ Piece | |
100 Pieces (Min. Order) |
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| Application: | Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car |
|---|---|
| Function: | Distribution Power, Clutch, Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction, Speed Increase |
| Layout: | Three-Ring |
| Hardness: | Hardened Tooth Surface |
| Installation: | Torque Arm Type |
| Step: | Stepless |
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| Samples: |
US$ 9999/Piece
1 Piece(Min.Order) |
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/ Piece | |
100 Pieces (Min. Order) |
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| Application: | Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car |
|---|---|
| Function: | Distribution Power, Clutch, Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction, Speed Increase |
| Layout: | Three-Ring |
| Hardness: | Hardened Tooth Surface |
| Installation: | Torque Arm Type |
| Step: | Stepless |
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| Samples: |
US$ 9999/Piece
1 Piece(Min.Order) |
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Is a worm gear reducer gearbox right for your application?
If you’re interested in gear reduction and wondering if a worm gear reducer gearbox is right for your application, you’ve come to the right place. This gear reducer gearbox is efficient and compact. In addition, it has small clearances and is easy to install. Let’s take a closer look.
This is a reducer gearbox
Worm reducer gearbox is a type of reduction gear used in machinery. This gear reduces the output speed by changing the ratio of input to output. Gears come in a wide range of sizes and can be made from a variety of materials, including aluminum, cast iron, and stainless steel. Its efficiency depends on the ratio and size of the gears. It is usually used in low speed applications. But it can also be used as an auxiliary braking device for high-speed moving machinery.
When choosing a reduction gear, it’s important to look for models with multiple teeth. Ideally, it will have more teeth than the corresponding sprocket. This will reduce the noise produced by the gears. The maximum number of teeth of the worm gear should be greater than 40.
Worm gears produce less noise and vibration than conventional gears. Also, they are cheaper and smaller than other types of reduction gears. However, worm gears have some limitations that make them less efficient than other types. For example, they do not perform as efficiently as parallel or orthogonal axes, which are much better at transmitting power.
The main disadvantage of worm gears is the difficulty of lubrication. Worm gear reducer gearboxes require more lubrication due to the helical motion of the gears. This means it is less efficient and more prone to wear than a standard gearbox. Helical motion has problems transmitting power and causes sliding friction, also known as sliding wear.
A worm reducer gearbox is a reduction gearbox used to decelerate a high-speed motor to a low-speed output. Worm gear reducer gearboxes produce lower output speeds while maintaining high torque. Its gears are made of bronze or stainless steel and have a right-angle output. The gears are very small compared to other reducer gearboxes, so they can be used in tight spaces and applications where space is limited.
Worm gear reducer gearboxes are an excellent choice for applications requiring high torque and low speeds. These reducer gearboxes are compact, durable and have a long service life. These gearboxes are also compatible with solid and hollow output shafts. This feature eliminates the need for chains or belts, reducing the number of moving parts. Plus, they’re easy to maintain, which means they’re an excellent choice for a variety of applications.
Worm gear reducer gearboxes are also compact, versatile and easy to install. The worm gear itself is made from a single piece of alloy steel. It has a high helix angle and is case hardened and ground for durability. Its six AF hex sockets are designed for easy installation and a wide range of ratios. Worm gear reducer gearboxes are also suitable for manual operation. They are easy to install, compact in design and compatible with a wide range of motors and drives.
Worm reducer gearboxes are often used in industrial settings where a small amount of torque is required to move large objects. They are also useful when space is at a premium. They are compact and easy to install in tight spaces. Worm gears reduce the risk of tripping and are often made of durable materials, making them a popular choice.
Compared with planetary gearboxes, worm gear reducer gearboxes have many advantages. They are quiet, produce less noise, and are more comfortable to use. They are also more energy efficient than their planetary counterparts. Furthermore, they can be combined with other gearboxes and trains to increase their output efficiency.
It is high efficiency
When a worm reducer gearbox is used in a gear-motor, it is critical to note that it is extremely high in efficiency. This type of reducer gearbox is typically much hotter than a hypoid reducer gearbox, which reduces the service life of the gear. The increased thermal stress on the sliding gears results in premature seal wear and leakage. Furthermore, excessive heat causes lubrication to break down and can cause contamination. Helical gear reducer gearboxes are significantly cooler and have a low-maintenance design. Consequently, they can reduce factory downtime and energy costs.
A servo-worm reducer gearbox is an excellent choice for applications requiring high performance, repeatability, and precision positioning. These gear reducer gearboxes have been specifically designed for use with servo motor technology, which provides tight integration of the gear motor. Other advantages of a servo-worm reducer gearbox include reduced angular backlash and longer life.
Hypoid gearmotors offer increased efficiency and allow smaller motors to be used. A 1 HP worm reducer gearbox can produce the same amount of output as a 1/2 HP hypoid reducer gearbox. A Agknx study compared the two types of reducer gearboxes, comparing power, torque, and efficiency. As a result, a 1/2 HP hypoid gearmotor is much cheaper to operate than a 1 HP worm reducer gearbox.
The efficiency of a worm gear reducer gearbox depends on many factors, including the mesh of the gears and losses in the bearings and oil seal lips. The speed and load of the reducer gearbox also have an impact on its efficiency. As a result, worm gear reducer gearboxes should be used with the right type of lubricant.
In a worm gear reducer gearbox, a non-intersecting shaft rotates against a gear, while the output worm gear rotates in a perpendicular direction. This arrangement produces high efficiency while reducing the noise and vibration of the gear motor. This gear reducer gearbox is also quiet and has a low friction coefficient.
It has a low clearance
Worm reducer gearboxes are typically designed with a low clearance, meaning that the worm is not allowed to touch the wheels in the gear arrangement. The lubricant used depends on the size of the gearing, and it is usually ISO 680 or ISO 460. Higher viscosities require special equipment.
Worm gears are popular in machines that need to stop quickly, such as lifts and elevators. The gears and worm are made of a soft material, minimizing backlash and failure rates. They are also popular in heavy-duty machines, such as rock crushers. But while this is an important aspect of their design, there are other factors to consider when choosing a worm gear.
Worm gears have multiple teeth, which allows for greater surface area contact and a better distribution of load. This feature allows for high transmission ratios without sacrificing power. Worm gears can be paired with other gearboxes to increase the overall efficiency of the system.
Worm gears are often used in heavy machinery, including trucks barreling down a deserted highway. They can also be found in packaging machinery, conveyors, and other small machinery. Their unique shape makes them ideal for tight spaces. But they also tend to wear and tear much faster than conventional gears.
It has a high torque to weight ratio
The worm gear reducer gearbox is a versatile gear train that provides a high torque-to-weight ratio. These reducer gearboxes are typically used in applications that require high torque and high gear ratios, such as machine tools. They also have a very compact design, enabling very high gear ratios at low speeds.
Worm gear reducer gearboxes are very quiet, mainly because the input and output shafts are perpendicular to each other. Their low noise level is an advantage compared to planetary gearboxes. Compared with planetary reducer gearboxes, worm gear reducer gearboxes are also relatively cheap.
The worm gear consists of two parts: the helical butt-jointed worm gear and the worm. The screw-butted worm gear is connected to the shaft by a helical thread. The worm gear is a variation of the six-simple machine. The worm is located in the worm wheel, which forces the worm to rotate. It also changes the plane of motion. Worm gears are usually made of steel or brass.
Worm gear reducer gearboxes are one of the most popular types of reducer gearboxes. It provides high torque and high speed ratio in a compact package. These reducer gearboxes are used in many power transmission systems, including elevators, safety gates, conveyor belts, and medical testing equipment.
Worm reducer gearboxes come in a variety of shapes and sizes, including parallel shaft reducer gearboxes and planetary worm reducer gearboxes. They have a high torque-to-weight ratio and are easy to maintain. They are also lightweight and relatively easy to install. This makes them an excellent choice for many applications.
Worms can be assembled using stepped shafts, set screws or dowel pins. However, the worm is subject to a lot of thrust and must be held firmly. This could lead to a rebound. Also, the bearings may come loose and the worm may move. To avoid backlash, make sure the worm gear shaft passes through the midpoint of the worm face width.
editor by CX 2023-04-18
China Prestage Helical Pc 071 Parallel Shaft Gearbox Gear Motor Speed Reducer wholesaler
Guarantee: 3 years
Relevant Industries: Manufacturing Plant, Machinery Mend Stores, Food & Beverage Factory, Farms, Boat Buggy Auto Comer Brushless Dc Motor With Gearbox Development operates, Power & Mining, Building functions
Tailored help: OEM, ODM, Hot merchandise SWL Series light-weight design and style Flat axle head Series Screw Jack Reduction gearbox OBM
Gearing Arrangement: Helical
Output Torque: 2.6-1760N.M
Input Pace: 1400RPM
Output Pace: fourteen-187RPM
Shade: Blue plastic coating
Item identify: Laptop helical equipment reducer
Packaging Information: Each in carton box,then packed in wooden scenario.
Port: HangZhou/ZheJiang
Laptop Sequence Helical Equipment Pace ReducerOur Computer helical equipment velocity reducer is outfitted with housing manufactured of substantial-functionality aluminum alloy and high energy gears that can be run by DC or AC power. And the Laptop helical gearbox can be cooperatively employed with other types of reducers to enhance the pace ratio and torque.As a top maker of helical gear reducers, we are keenly informed of the relevance of effectiveness and convenience of the gearbox for the client, so all the speed reducers we supply are easy to sustain and substitute. We supply a vast assortment of helical gear reducers for buyers to decide on from, Various Roller Drum Motor for Recurrent Start off-up ApplicationBrushless DC Motor Electric powered Drum so you can uncover any sort of reducer you want in our merchandise checklist.Features * The housing is produced of aluminum alloy with very good top quality and stunning appearance. * The gear is manufactured of carburized 20CrMnTi, with good wear resistance and no sound. * It is appropriate for omnidirectional installation and is simple to modify. * It is appropriate for scenarios need increased horsepower and extended-term operation.Model:PC063 Ratio:1:2.73PC071 Ratio:1:2.73PC080 Ratio:1:2.8PC090 Ratio:1:2.45Motor energy:.12KW~1.5KW
| P | D | D* | P1 | D1 | * Only on ask for | |
| PC063 | 105 | 11 | 14 | 11 | 140(63B5) | |
| PC071 | 120 | 14 | 19 | 14 | 160(71B5) | |
| PC080 | 160 | 19 | 24 28 | 19 | 200(80B5) | |
| PC090 | 160 | 24 | 19 28 | 24 | 200(90B5) |
Advantages and disadvantages of worm gear reducer gearbox
If you are looking for a worm gear reducer gearbox, you have come to the right place. This article will cover the pros and cons of worm gear reducer gearboxes and discuss the different types available. You will learn about multi-head worm gear reducer gearboxes, hollow shaft worm gear reducer gearboxes as well as hypoid gear sets and motors.
Hollow shaft worm gear reducer gearbox
Hollow shaft worm gear reducer gearboxes are used to connect two or more rotating parts. They are available in single-axis and dual-axis versions and can be connected to various motor types. They can also have different ratios. The ratios of these gear reducer gearboxes depend on the quality of the bearings and assembly process.
Hollow shaft worm gear reducer gearboxes are made of bronze worm gears and cast iron hubs. The gears are lubricated with synthetic oil. They are lightweight and durable. They can be installed in various engine housings. Additionally, these gear reducer gearboxes are available in a variety of sizes. The range includes 31.5, 40, 50, 63, and 75mm models. Other sizes are available upon request.
In addition to worm gear reducer gearboxes, there are also helical gear reducer gearboxes. These reducer gearboxes can achieve very low output speeds. They are also suitable for all-around installations. In addition, the advantage of a multi-stage reducer gearbox is that it is more efficient than a single-stage gear reducer gearbox. They also feature low noise, low vibration, and low energy consumption.
Hollow shaft worm gear reducer gearboxes are generally less expensive and last longer. They are also a suitable replacement for solid shaft gearboxes for machines that require high torque without compromising strength. Typical gear arrangements include worm, spur, helical and bevel gears. Gear ratio is the ratio of input torque to output torque.
Multi-head worm gear reducer gearbox
The multi-head worm gear reducer gearbox is used to reduce the speed of the machine. It uses friction to hold the worm in place while transmitting power. These gears can also be called ground worms and hardened worm gears. They are useful in conveying systems and most engineering applications.
Multiple worm reducer gearboxes have a large number of gear ratios. These gear designs have a central cross-section that forms the front and rear boundaries of the worm gear. This design is a better choice than other worm gears because it is less prone to wear and can be used with a variety of motors and other electronics.
Adjustable multi-head worm gear reducer gearbox to reduce axial play. Usually, the backlash on the left and right sides of the worm is the same. However, if you need less backlash, you can buy a double lead worm gear. This design is ideal for precision applications requiring small clearances. The lead of the opposing teeth of the double worm gear is different from the right side, so the backlash can be adjusted without adjusting the center distance between the worm gears.
Worm gear reducer gearboxes are available from a variety of manufacturers. Many gear manufacturers stock these gears. Since the gear ratios are standardized, there is no need to adjust the height, diameter, or length of the shaft. Worm gears have fewer moving parts, which means they require less maintenance.
Hypoid Gear Set
Worm gears are the most common type of gear. While these gears are great for high-to-low ratios, hypoid gear sets are much more efficient in all ratios. This difference is due to higher torque density, better geometry and materials, and the way hypoid gears transmit force differently than worm gears.
Hypoid gear sets have curved helical teeth. This results in smooth gear meshing and little noise. This is because the hypoid gears start to slowly contact each other, but the contact progresses smoothly from tooth to tooth. This reduces friction and wears, thereby increasing the efficiency of the machine.
The main advantages of hypoid gears over worm gears are higher torque capacity and lower noise levels. Although their upfront cost may be higher, hypoid gears are more efficient than worm gears. They are able to handle higher initial inertia loads and can deliver more torque with a smaller motor. This saves money in the long run.
Another advantage of hypoid gears is the lower operating temperature. They also do not require oil lubrication or ventilation holes, reducing maintenance requirements. The hypoid gear set is maintenance-free, and the grease on the hypoid gear set lasts for decades.
Hypoid gear motor
A hypoid gear motor is a good choice for a worm gear reducer gearbox as it allows for a smaller motor and more efficient energy transfer. In fact, a 1 hp motor driving a hypoid reducer gearbox can provide the same output as a 1/2 hp motor driving a worm reducer gearbox. A study by Agknx compared two gear reduction methods and determined that a hypoid gear motor produces more torque and power than a worm reducer gearbox when using a fixed reduction ratio of 60:1. The study also showed that the 1/2 HP hypoid gear motor is more energy efficient and reduces electricity bills.
Worm reducer gearboxes run hotter than hypoid gears, and the added heat can shorten their lifespan. This can cause components to wear out faster, and the motor may require more frequent oil changes. In addition, hypoid gear motors are more expensive to manufacture.
Compared to worm gears, hypoid gears offer higher efficiency and lower operating noise. However, they require additional processing techniques. They are made of bronze, a softer metal capable of absorbing heavy shock loads. Worm drives require work hardening and are less durable. Operating noise is reduced by up to 30%, and hypoid gears are less prone to breakage than bevel gears.
Hypoid gear motors are prized for their efficiency and are used in applications requiring lower torque. A unique hypoid tooth profile reduces friction. In addition, hypoid gear motors are ideal for applications where space is limited. These geared motors are often used with pulleys and levers.
R series worm gear reducer gearbox
R series worm gear reducer gearboxes have a variety of characteristics that make them ideal for different applications. Its high rigidity cast iron housing and rigid side gears are designed for smooth drive and low noise. It also features high load capacity and long service life. Additionally, it can be assembled into many different configurations as required.
High efficiency, large output torque and good use efficiency. It comes in four basic models ranging from 0.12KW to 200KW. It can be matched with right angle bevel gearbox to provide large speed ratio and high torque. This combination is also suitable for low output and high torque.
AGKNX Electric Worm Gear reducer gearbox
AGKNX Electric worm gear reducer gearboxes are available with NEMA C-face mounting flanges for a variety of motors. These reducer gearboxes feature double lip oil seals, an aluminum alloy housing, and two bearings on the input and output shafts. These reducer gearboxes are rust-proof and have epoxy paint on the inside. They are available in a variety of ratios, from 7.5:1 to 100:1.
Worm reducer gearboxes are one of the most cost-effective and compact gears. These reducer gearboxes increase output torque while reducing input speed. AGKNX Electric’s worm gear reducer gearboxes are pre-installed with Mobil SHC634 Synthetic Gear Oil. These reducer gearboxes have an internal oil gallery guide to protect the shaft. They also have a one-piece cast iron housing.
AGKNX Electric Corporation is the leading independent distributor of electric motors in the United States. They have eight strategically located warehouses, enabling them to ship most orders on the same day. They offer motors of various sizes up to 20,000 hp. They also offer a variety of motor controls and variable speed drives.
editor by czh 2023-02-16
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Services & Good quality controlWe provide detailed drawings and supply anytime necessary. we offer chromed bar and tubes for hydualic and pheumatic cylinders. Our merchandise range also addresses locking assemblies (clamping factors/locking unit), taper bushes, QD bushes, bolt-on hubs, torque limiters, shaft collars, motor bases and motor slides, chain detachers, chain guides, universal joint, rod finishes and yokes.
Reliable Shaft Output Redcer PXiHu (West Lake) Dis.Hu (West Lake) Dis.lel Shaft Helical EPT
Elements:
one. EPT: Cast Iron
2. Gears: Hardened Helical Gears
three. Enter Configurations:
Equipped with Electric powered EPTs
Solid Shaft Enter
IEC-normalized EPT Flange
4. Applicable EPTs:
Solitary Phase AC EPT, Three Stage AC EPT
Brake EPTs
Inverter EPTs
Multi-pace EPTs
Explosion-evidence EPT
Roller EPT
5. Output Configurations:
Solid Shaft Output
Hollow Shaft Output
Versions:
F Collection – Foot-mounted, reliable shaft output
FAB Sequence – Foot-mounted, hollow shaft output
FA Collection – Keyed hollow shaft output
FF Series – B5 Flange-mounted, solid shaft output
FAF Collection – B5 Flange-mounted, hollow shaft output
FAZ Collection – B14 Flange-mounted, hollow shaft output
Fat Series – Hollow shaft output, torque arm
FH, FHB, FHF, FHZ Series – Hollow shaft output, shrink disk
FV, FVB, FVF, FVZ Series – Hollow shaft output, splined hollow shaft
F(FA, FF, FAF, FAB, FAZ)S Sequence – Solid shaft input
Attributes:
1. Modular style, compact composition. Extra-slender pXiHu (West Lake) Dis.Hu (West Lake) Dis.lel shaft helical EPTmotors are the excellent remedy when space is minimal
two. F series pXiHu (West Lake) Dis.Hu (West Lake) Dis.lel shaft helical EPTmotors are generally utilized in conveyors and resources processing applications
three. Multi-stage(2 or 3 levels) EPT models for low output pace
4. Hollow output shaft with keyed connection, shrink disk, splined hollow shaft, or torque arm
five. Can be merged with other sorts of EPTes (Such as R Collection, UDL Sequence)
6. Optional mounting options (foot-mounted, flange-mounted, shaft-mounted)
Parameters:
| Types | Output Shaft Dia. | Input Shaft Dia. | EPT(kW) | Ratio | Max. Torque(Nm) | |
| Solid Shaft | Hollow Shaft | |||||
| F38 | 25mm | 30mm | 16mm | .eighteen~3. | three.81~128.51 | 200 |
| F48 | 30mm | 35mm | 16mm | .eighteen~3. | 5.06~189.39 | four hundred |
| F58 | 35mm | 40mm | 19mm | .18~5.five | 5.eighteen~199.70 | 600 |
| F68 | 40mm | 40mm | 19mm | .eighteen~5.5 | four.21~228.99 | 820 |
| F78 | 50mm | 50mm | 24mm | .37~eleven | 4.30~281.71 | 1500 |
| F88 | 60mm | 60mm | 28mm | .75~22 | 4.20~271.92 | 3000 |
| F98 | 70mm | 70mm | 38mm | 1.1~thirty | 4.68~276.64 | 4300 |
| F108 | 90mm | 90mm | 42mm | 2.2~45 | 6.20~255.25 | 7840 |
| F128 | 110mm | 100mm | 55mm | seven.5~90 | 4.63~172.33 | 12000 |
| F158 | 120mm | 120mm | 70mm | eleven~two hundred | 12.07~270.eighteen | 18000 |
Set up:
Foot-mounted
B5 Flange-mounted
B14 Flange-mounted
Shaft-mounted
Lubrication:
Oil-bathtub and Splash Lubrication
Cooling:
Normal Cooling
Solution pictures
Our company :
EPT reg was started in 1982, which has a lot more than 36 years in R amp D and production of EPTes, EPTs, shaft, motor and spare elements.
We can supply the suitable solution for uncountable programs. Our merchandise are commonly utilized in the ranges of metallurgical, metal, mining, pulp and paper, suXiHu (West Lake) Dis.Hu (West Lake) Dis. and liquor marketplace and a variety of other kinds of EPTs with a sturdy existence in the intercontinental marketplace.
EPT reg has turn out to be a dependable provider, in a position to provide high good quality EPTes.With 36 several years expertise, we guarantee you the utmost dependability and safety for both product and providers.
Customer checking out:
Our Companies:
| Pre-sale solutions | one. Choose tools model. |
| 2.Design and manufacture goods according to clients’ EPT need. | |
| 3.Prepare technical personalized for clientele | |
| Services for the duration of offering | 1.Pre-verify and acknowledge products forward of shipping. |
| two. Support consumers to draft solving ideas. | |
| After-sale providers | 1.Aid consumers to put together for the very first design scheme. |
| two. Prepare the very first-line operators. | |
| 3.EPTke initiative to remove the difficulties swiftly. | |
| 4. Provide technical exchanging. |
FAQ:
Make contact with:
If you have particular parameters and necessity for our EPT, customization is obtainable.
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Moreover, all our creation procedures are in compliance with ISO9002 specifications. In 2008, it was awarded with “Nationwide Export Commodity Inspection-free Organization”. Full use has been manufactured of all kinds of sophisticated techniques and technologies to get to excelsior manufacturing.
EPT F helical PXiHu (West Lake) Dis.Hu (West Lake) Dis.lel EPT motor
EPT F helical pXiHu (West Lake) Dis.Hu (West Lake) Dis.lel speed reduction EPT box are primarily based on the creating block layout,so it’s practical for them to suit all sorts of motors or link with other EPT input.The very same sort of merge can fit motors with various EPT,so that it’s achievable for different kinds of EPTs to mix or hook up.
EPT F collection speed EPT EPT is 1 kind of pXiHu (West Lake) Dis.Hu (West Lake) Dis.lel shaft helical EPT EPT , which consist of 2 or 3 levels helical
EPTs (relate to EPT ratio) in the exact same circumstance . The difficult tooth surface area EPT use the high quality alloy steel ,the
method of carburizing and quenching, grinding 1,Output torque:two hundred-18000(N.m)
one,Rated EPT:.twelve-200(kw)
2,Enter velocity: le3000 (rpm)
3,Output velocity: le393(rpm)
four,EPT ratio: ge3.77
five,Sequence:2-three
six,Mounting way:M1-M6
EPT F helical EPT motor resources :
| housing materials: | EPT2OO substantial-toughness cast iron for F37,forty seven,fifty seven,sixty seven,seventy seven,87 EPT250 Higher toughness solid iron for F97,107,127,157 |
| Equipment material: | 20CrMnTi |
| EPT hardness | HBS90-240 |
| Surface hardnesss of EPT | HRC58 deg-62 deg |
| Gear main hardness | HRC33 deg-forty deg |
| Enter/Output shaft substance | 40Cr |
| Enter/Output shaft hardness | HBS241 deg-286 deg |
| Shaft at oil seal postion hardness | HRC48 deg -fifty five deg |
| Machining precision of EPTs substance | Exact grinding 6-5 grade |
| Effectiveness | up to 98% |
| Sound(Max) | 60-68dB |
| Tem.rise: | forty degC |
| Vibration | le20um |
| EPT | IP54, F class ,B5 FLANGE |
| coloration : | blue (if you need to have massive quantity ,we can done as your desired colour ) |
Our reduction EPTed motor Edge
1,realistic price with exceptional good quality
2,shipping and delivery in time
3,protected ,reputable ,affordable and resilient
four,steady EPT ,quiet operation
5,clean working and minimal noise
six,good physical appearance ,tough provider existence
seven,large warmth-radiating performance ,large carrying capacity
8,each and every EPT should be tested before EPT
9.reply in high performance during one particular doing work day
10. specialist to make EPT and electric powered motor .
If there is any question, make sure you never be reluctant to speak to with me (EVA), U can send out us your inquiry. And you will get response in 1 operating day.
MOTOR CATALOGUE :
Producing Process:
WORKSHOP Tools:
CERTIFICATION :
EPTAGE :
for one particular container, immediately loading ,for significantly less, all products with pallet,
FAQ
1, Q:what’s your MOQ for ac EPT motor ?
A: 1pc is alright for every single kind electrical EPT box motor
two, Q: What about your warranty for your induction velocity EPT motor ?
A: a single yr ,but other than male-made wrecked
3, Q: which payment way you can acknowledge ?
A: TT, western union .
four, Q: how about your payment way ?
A: a hundred%payment EPTd significantly less $5000 ,30% payment EPTd payment , 70% payment before sending more than $5000.
five, Q: how about your EPT of velocity reduction motor ?
A: plywood case ,if dimensions is little ,we will pack with pallet for much less one particular container
six, Q: What info need to be offered, if I acquire electric powered helical EPTed motor from you ?
A: rated EPT, ratio or output pace,kind ,voltage , mounting way , amount , if much more is far better ,
China Best Worm gearbox manufacturer supplier & factory Plywood Case Packaging Speed Reducer ATA Series Parallel Shaft Gearbox with top quality best prices
We – EPG Team the greatest worm gearbox, couplings and gears factory in China with 5 different branches. For a lot more particulars: Mobile/whatsapp/telegram/Kakao us at: 0086~13083988828 13858117778083988828 /
Plywood Scenario Packaging Pace Reducer ATA Series Parallel Shaft Gearbox
Characteristics:
1.Housing:Nodular Cast Iron(Ductile Iron) QT600
two.Gears Profile:Hardened Helical Gears
3.Gears Substance:20CrMnTi
4.Gears Processing:Carburizing, Quenching, Grinding
five.Gears Hardness:Surface area Hardness:HRC58-sixty two, Inner Hardness:HBS156-207
six.Gears Accuracy:6 Course
7.Shafts Materials:40Cr
8.Input Configurations:
Keyed Solid Shaft Enter
IEC Normalized Motor Flange
9.Output Configurations:
Keyed Hollow Shaft Output
10.Oil Seal:ZheJiang SOG
11.Bearings:NSK, SKF,HRB, ZWZ, LYC
12.Spare Areas:Torque arm, Optional Backstop
Types:
1 Stage:ATA30, ATA35, ATA40, ATA45, ATA50, ATA60, ATA70, ATA80, ATA100, ATA125
two Phase:ATA35D, ATA40D, ATA45D, ATA50D, ATA60D, ATA70D, ATA80D, ATA100D, ATA125D
Functions:
1.Complete reliability and low maintenance for the quarry and mine apps
2.Strong ductile iron housing appropriate for outside set up
3.Up to three optional output shaft bore diameters
4.Output shaft rotation in two instructions:Clockwise(Default) and counterclockwise(Custom-made)
five.Optional backstop for all models(Excluded ATA30) to avoid backdriving in scenario of incline conveyors
6.Dimensions are same with Bonfiglioli(TA Series)
seven.Double lips oil seal combines the functions of seal and dust-proof
8.Widely utilised in belt conveyor and pulley generate technique
Parameters:
| Models | Output Bore Dia. | Optimum Torque | Nominal Ratio(i) |
| ATA30 | 30mm | 180Nm | 571012.5 |
| ATA35 | 35mm | 420Nm | |
| ATA40 | 40mm | 950Nm |
Applications:
Materials Dealing with Sector, Quarrying and Mining Business
Belt Conveyors Transmission Mechanism:
Mining Tools, Concrete Batching Plant, ept Crushers, Sand Ma ept Creation Line
Set up:
Hanging Shaft Mounted With Torque Arm
Belt Conveyor & Pulley Push Method:ATA, Electric Roller, Pulley, Electrical Motor, Torque Arm
Lubrication:
Oil-tub and Splash Lubrication
Cooling:
All-natural Cooling
Merchandise photographs:
Packing:
Solution software:
Certification:
Our business :
AOKMAN® was founded in 1982, which has much more than 36 a long time in R & D and producing of gearboxes, gears, shaft, motor and spare elements.
We can offer you the suitable remedy for uncountable applications. Our goods are extensively utilized in the ranges of metallurgical, steel, mining, pulp and paper, sugar and liquor industry and different other sorts of devices with a strong existence in the worldwide market place.
AOKMAN® has grow to be a reliable supplier, in a position to offer higher high quality gearboxes.With 36 many years encounter, we guarantee you the utmost reliability and security for the two item and solutions.
Buyer going to:
FAQ:
1.Q:What sorts of gearbox can you produce for us?
A:Principal goods of our business: UDL sequence velocity variator,RV series worm equipment gearbox, ATA collection shaft mounted gearbox, X,B collection gear gearbox,
P sequence planetary gearbox and R, S, K, and F series helical-tooth gearbox, far more
than a single hundred models and countless numbers of specifications
two.Q:Can you make as for every custom drawing?
A: Sure, we offer you customized provider for clients.
three.Q:What is your phrases of payment ?
A: 30% ept payment by T/T following signing the contract.70% before supply
four.Q:What is your MOQ?
A: 1 Set
If you have any demand from customers for our merchandise remember to really feel free to make contact with me.
/ The use of first gear manufacturer’s (OEM) element figures or emblems , e.g. CASE® and John Deere® are for reference reasons only and for indicating merchandise use and compatibility. Our firm and the detailed substitute components contained herein are not sponsored, accredited, or produced by the OEM. /
China Best Worm gearbox manufacturer supplier & factory Helical Gearbox Inline Helical Gear Box Bevel Two Stage Worm Reduction Unit Crane Duty Shaft Mounted Parallel Manufacturers Industrial Coaxial Helical Gearbox with top quality best prices
We – EPG Group the largest worm gearbox, couplings and gears manufacturing unit in China with 5 diverse branches. For far more specifics: Cellular/whatsapp/telegram/Kakao us at: 0086~13083988828 13858117778083988828 /
Helical Gearbox inline helical gear box bevel two stage worm reduction unit crane duty Shaft Mounted parallel manufacturers industrial coaxial Helical Gearbox
/ The use of original products manufacturer’s (OEM) element quantities or trademarks , e.g. CASE® and John Deere® are for reference purposes only and for indicating solution use and compatibility. Our company and the detailed substitute parts contained herein are not sponsored, authorized, or manufactured by the OEM. /