Product Description
China Supplier Forging And Machining Wheel Spline Hub For Machinery
Brass and special material Machined Parts main usage range is:
1) Medical equipment parts
2) Electric/electronic equipment parts
3) Other machined parts
Our Capacity is:
1) Material: Steel, copper, brass, aluminum, staineless steel, Very special Material
2) Equipment: CNC lathe, CNC milling machine, CNC high-speed engraving machine
3) Precision machining capability:
A) Machine’s rotating speed: 5, 000rpm – 30, 000rpm
B) Machining precision tolerance: 0.005 – 0.01mm
C) Roughness value: < Ra 0.2
D) Minimum cutting tool: 0.1mm
4) Strick inspection instrument and ISO9001 control
Our advantages:
1. We have been engaged in machinery components industry for 30 years supplying casting parts, forging parts, stamping parts, machining parts and plastic injection parts with good quality and competitive price. We have the advanced equipments for foundry, 66 sets of metal cutting machineries, 35 sets CNC, and 2 sets of machining centers.
2. We have lots of experience in export, All of our products are exported to Europe, America, Japan and Middle-east. The sale is enlarging smoothly, and the funds are withdrawed rapidly.
3. We can supply all kinds of die casting.
4. OEM /Design/Buyer label survice offered
5. We gained quality certificate ISO9001 in 1995, and have full sets of inspection instruments.
6. High quality, Low price
7. Continuous innovation of products assured by our strong R&D team.
|
Product Name |
Customized Stainless Steel/Brass/Aluminum CNC Machining Parts/Hardware |
|
Material |
Stainless steel ASTM 316L |
|
Equipment |
CNC Lathe,Turn-milling composite machine,Drilling machine,CMM,stamping |
|
Processing |
Turning, Milling,welding,chrome plated |
|
Tolerance |
+/-0.003mm |
|
Surface Finish |
Polishing, anodize,zinc plating, nickel plating, chrome plating, powder coating, e-coating, electro-polishing, laser marking.etc. |
|
Certificate |
ISO9001-2008 |
|
Design |
As per customer’s drawing or design for customers |
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Condition: | New |
|---|---|
| Certification: | CE, RoHS, GS, ISO9001 |
| Standard: | DIN, ASTM, GB, JIS, ANSI, BS |
| Customized: | Customized |
| Material: | Stainless Steel |
| Application: | Metal Recycling Machine, Metal Cutting Machine, Metal Straightening Machinery, Metal Spinning Machinery, Metal Processing Machinery Parts, Metal forging Machinery, Metal Engraving Machinery, Metal Drawing Machinery, Metal Coating Machinery, Metal Casting Machinery |
| Samples: |
US$ 1/kg
1 kg(Min.Order) | |
|---|
| Customization: |
Available
|
|
|---|
Can you describe the various types and configurations of worm wheels available?
There are several types and configurations of worm wheels available to suit different applications and requirements. Here’s a description of the various types and configurations:
- Single-Threaded Worm Wheel: This is the most common type of worm wheel configuration. It has a single thread on its circumference that meshes with the worm gear. Single-threaded worm wheels provide a high gear reduction ratio and are used in applications where high torque and low-speed operation are required.
- Double-Threaded Worm Wheel: Double-threaded worm wheels have two threads on their circumference, which results in increased contact area and improved load distribution. This configuration allows for higher torque transmission capacity and smoother operation. Double-threaded worm wheels are utilized in applications that require even higher torque output and improved efficiency.
- Non-Cylindrical Worm Wheel: In some cases, the worm wheel may have a non-cylindrical shape. For example, it can have a concave or convex profile. Non-cylindrical worm wheels are used in specific applications where the shape is designed to accommodate unique requirements such as increased contact area, improved load distribution, or specialized motion control.
- Enveloping Worm Wheel: Enveloping worm wheels have specialized tooth profiles that provide increased contact area and improved load-carrying capacity. The teeth of the worm wheel wrap around the helical threads of the worm gear, resulting in enhanced meshing and load distribution. Enveloping worm wheels are typically used in high-load applications that require superior torque transmission and durability.
- Hypoid Worm Wheel: Hypoid worm wheels are designed with a hypoid offset, meaning that the centerline of the worm gear is offset from the centerline of the worm wheel. This configuration allows for smoother meshing and increased contact area, leading to improved load distribution and reduced wear. Hypoid worm wheels are often utilized in applications that require high torque, compact design, and smooth operation.
- Materials: Worm wheels can be made from a variety of materials depending on the application requirements. Common materials include steel, bronze, brass, and specialized alloys. Steel worm wheels offer high strength and durability, while bronze and brass worm wheels provide excellent wear resistance and self-lubricating properties. The choice of material depends on factors such as load capacity, operating conditions, and cost considerations.
These are some of the types and configurations of worm wheels available. The selection of a particular type depends on the specific application requirements, including torque, speed, load capacity, space constraints, and desired efficiency. It’s important to consider factors such as tooth profile, material selection, and manufacturing precision to ensure the reliable and efficient operation of the worm wheel in a given application.
Can you explain the impact of worm wheels on the overall efficiency of gearing systems?
Worm wheels have a significant impact on the overall efficiency of gearing systems. Here’s a detailed explanation of their influence:
- Gear Reduction: Worm wheels are known for their high gear reduction ratios, which means they can achieve significant speed reduction in a single stage. This is due to the large number of teeth on the worm wheel compared to the number of starts on the worm. The gear reduction capability of worm wheels allows for the transmission of high torque at low speeds. However, it’s important to note that the high gear reduction also leads to a trade-off in terms of efficiency.
- Inherent Efficiency Loss: Worm gears inherently introduce some efficiency loss due to the sliding action that occurs between the worm and the worm wheel. This sliding action generates friction, which results in energy losses and heat generation. Compared to other types of gears, such as spur gears or helical gears, worm gears typically have lower efficiency levels.
- Self-Locking Property: One unique characteristic of worm wheels is their self-locking property. When the worm wheel is not being actively driven, the friction generated between the worm and the worm wheel prevents the worm wheel from rotating backward. This self-locking feature provides stability and prevents the system from backdriving. However, it also contributes to the overall efficiency loss of the gearing system.
- Lubrication and Friction: Proper lubrication of worm wheels is crucial for reducing friction and improving their efficiency. Lubrication forms a thin film between the worm and the worm wheel, reducing direct metal-to-metal contact and minimizing frictional losses. Insufficient or improper lubrication can lead to increased friction, higher energy losses, and reduced efficiency. Therefore, maintaining appropriate lubrication levels is essential for optimizing the efficiency of worm gear systems.
- Design Factors: Several design factors can impact the efficiency of worm wheels. These include the tooth profile, helix angle, material selection, and manufacturing tolerances. The tooth profile and helix angle can influence the contact pattern and the distribution of loads, affecting efficiency. The choice of materials with low friction coefficients and good wear resistance can help improve efficiency. Additionally, maintaining tight manufacturing tolerances ensures proper meshing and reduces energy losses due to misalignment or backlash.
- Operating Conditions: The operating conditions, such as the applied load, speed, and temperature, can also affect the efficiency of worm wheels. Higher loads and speeds can lead to increased friction and energy losses, reducing efficiency. Elevated temperatures can cause lubricant degradation, increased viscosity, and higher friction, further impacting efficiency. Therefore, operating within the specified load and speed limits and maintaining suitable operating temperatures are essential for optimizing efficiency.
In summary, worm wheels have a notable impact on the overall efficiency of gearing systems. While they offer high gear reduction ratios and self-locking capabilities, they also introduce inherent efficiency losses due to friction and sliding action. Proper lubrication, suitable design considerations, and operating within specified limits are essential for maximizing the efficiency of worm gear systems.
What are the advantages of using a worm wheel in gearing systems?
Using a worm wheel in gearing systems offers several advantages, making it a popular choice for various applications. Here’s a detailed explanation of the advantages of using a worm wheel:
- High Gear Reduction: Worm wheels provide significant gear reduction ratios, allowing for large speed reductions and high torque output. The helical shape of the worm gear teeth and the interaction with the worm enable gear ratios ranging from 5:1 to 100:1 or even higher. This makes worm wheels suitable for applications that require high torque and low-speed operation.
- Compact Design: The perpendicular arrangement of the worm gear and the worm wheel allows for a compact design, making efficient use of space. This is especially beneficial in applications where space is limited or where a compact and lightweight design is desired.
- Self-Locking: One of the unique properties of a worm wheel system is its inherent self-locking ability. Due to the sliding action and the angle of the helical teeth, the worm wheel can hold its position and prevent backdriving. This means that even when the driving force is removed, the worm wheel remains locked in place, enhancing safety and stability in applications where position holding is critical.
- High Torque Capability: The sliding action and increased tooth engagement of the worm wheel design allow for a larger contact area between the worm gear and the worm wheel. This results in higher torque transmission capacity compared to other gear types, making worm wheels suitable for applications requiring high torque output.
- Quiet Operation: The sliding action between the worm gear and the worm wheel results in smoother and quieter operation compared to other gear types. The helical teeth of the worm wheel help distribute the load over multiple teeth, reducing noise and vibration, and providing a smoother transmission of power.
- Directional Control: Worm wheels offer excellent directional control, allowing power transmission in a single direction only. The self-locking nature of the worm wheel prevents any reverse motion from the output side to the input side. This property is advantageous in applications where precise motion control and prevention of backward movement are required.
- Efficient Power Transmission: The sliding action, larger contact area, and self-locking nature of the worm wheel design contribute to efficient power transmission. The reduced friction and wear, along with the optimized tooth engagement, help minimize energy losses, improve overall system efficiency, and reduce the need for frequent maintenance.
- Versatility: Worm wheels can be manufactured in various sizes, materials, and configurations to suit different application requirements. They can be customized to meet specific torque, speed, and space constraints, making them versatile for a wide range of applications across industries.
These advantages make worm wheels suitable for a variety of applications, including automotive, industrial machinery, elevators, robotics, and more. However, it’s important to consider factors such as lubrication, proper gear meshing, and maintenance to ensure the reliable and efficient operation of worm wheel systems.
editor by Dream 2024-05-06
China supplier Cast Steel Sprocket Worm Gear for Factory Direct Selling Agricultural Machinery
Product Description
1) According to the different strength and performance, we choose the steel with strong compression;
2) Using Germany professional software and our professional engineers to design products with more reasonable size and better performance; 3) We can customize our products according to the needs of our customers,Therefore, the optimal performance of the gear can be exerted under different working conditions;
4) Quality assurance in every step to ensure product quality is controllable.
Product Paramenters
| DRIVEN GEAR |
NUMBER OF TEETH |
12 |
|
MODULE |
4.5 | |
|
LENTH |
372 | |
|
OUTER DIAMETER |
ø60 |
|
|
DIRECTION OF SPIRAL |
R |
|
|
ACCURACY OF SPLINE |
M27*1.5-6g | |
|
NUMBER OF SPLINE |
13/18 |
|
DRIVEN GEAR |
NUMBER OF TEETH |
56 |
|
OUTER DIAMETER |
ø251 |
|
|
DIAMETER OF INNER HOLE |
ø149 |
|
|
ACCURACY OF SCREW |
10-M10*1.25-6H | |
|
CENTER DISTANCE OF SCREW HOLE |
ø177 |
|
|
DIRECTION OF SPIRAL |
L |
Company Profiles
Our company,HangZhou CHINAMFG Gear co.,Ltd , specialized in Hypoid and spiral bevel gear used in Automotive industry, was foundeded in 1996, with registered capital 136,8 square meter, with building area of 72,000 square meters. More than 500 employees work in our company.
We own more than 560 high-precise machining equipments, 10 Klingelnberg Oerlikon gear production lines, 36 Gleason gear production lines, 5 forging production lines 2 german Aichilin and 5 CHINAMFG CHINAMFG advanced automatic continuous heat treatment production lines. With the introducing the advanced Oerlikon C50 and P65 measuring center, we enhence our technology level and improve our product quality a lot. We offer better quality and good after-sale service with low price, which insure the good reputation. With the concept of “for the people, by technology, creativity, for the society, transfering friendship, honest”, we are trying to provice the world-top level product.
Our aim is: CHINAMFG Gear,world class, Drive the world.
According to the different strength and performance, we choose the steel with strong compression;Using Germany professional software and our professional engineers to design products with more reasonable size and better performance;We can customize our products according to the needs of our customers,Therefore, the optimal performance of the gear can be exerted under different working conditions;Quality assurance in every step to ensure product quality is controllable.
Our company had full quality management system and had been certified by ISO9001:2000, QS-9000:1998, ISO/TS16949 , which insure the entrance of international market.
Certification & honors
Packaging & Shipping
Packaging Detail:standard package(carton ,wooden pallet).
Shipping:Support Sea freight. Accept FOB,EXW,FAS,DES.
Cooperative customers
HangZhou CHINAMFG Gear Co., Ltd. adheres to the concept of “people-oriented, prosper with science and technology; create high-quality products, contribute to the society; turn friendship, and contribute sincerely”, and will strive to create world automotive axle spiral bevel gear products.
1.Do you provide samples?
Yes,we can offer free sample but not pay the cost of freight.
2.What about OEM?
Yes,we can do OEM according to your requirements.
3.How about after-sales service?
We have excellent after-sales service if you have any quanlity problem,you can contact us anytime.
4.What about package?
Stardard package or customized package as requirements.
5.How to ensure the quanlity of the products?
We can provide raw meterial report,metallographic examination and the accuracy testing etc.
6.How long is your delivery time?
Genarally it is 4-7 days.If customized it will be take 20 days according to your quantity. /* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Application: | Motor, Electric Cars, Motorcycle, Machinery, Marine, Agricultural Machinery, Car |
|---|---|
| Hardness: | Hardened Tooth Surface |
| Gear Position: | External Gear |
| Manufacturing Method: | Cast Gear |
| Toothed Portion Shape: | Herringbone Gear |
| Material: | Cast Steel |
| Samples: |
US$ 50/Set
1 Set(Min.Order) | |
|---|
| Customization: |
Available
|
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|---|
What factors should be considered when selecting worm wheels for different applications?
When selecting worm wheels for different applications, several factors need to be considered to ensure optimal performance and compatibility. Here’s a detailed explanation of the factors that should be taken into account:
- Torque Requirement: The torque requirement of the application is a crucial factor in selecting the appropriate worm wheel. Consider the maximum torque that the worm wheel needs to transmit and ensure that the selected worm wheel has a sufficient torque rating to handle the load without excessive wear or failure.
- Speed Range: The speed range of the application influences the choice of worm wheel. Different worm wheel configurations are suitable for specific speed ranges. For high-speed applications, it may be necessary to consider factors such as tooth design, materials, and lubrication to minimize friction and wear under increased rotational speeds.
- Load Capacity: Evaluate the expected load on the worm wheel and ensure that the selected worm wheel can handle the specific load without deformation or excessive wear. Factors such as tooth profile, material selection, and the number of threads in the worm wheel contribute to its load-carrying capacity.
- Space Constraints: Consider the available space for the installation of the worm wheel. Worm wheels come in various sizes, and it’s essential to choose a size that fits within the designated space without compromising performance or interfering with other components of the system.
- Operating Conditions: Evaluate the operating conditions such as temperature, humidity, and contamination levels. Some applications may require worm wheels with specific material properties to withstand harsh environments or corrosive substances. Consider factors such as corrosion resistance, temperature tolerance, and the need for additional sealing or protection measures.
- Efficiency Requirements: The desired efficiency of the system is an important consideration. Different worm wheel configurations and materials have varying levels of efficiency. Evaluate the trade-off between efficiency, cost, and other application requirements to select a worm wheel that provides the desired balance of performance and cost-effectiveness.
- Maintenance and Lubrication: Consider the maintenance requirements and lubrication needs of the worm wheel. Some worm wheels may require periodic lubrication to ensure smooth operation and minimize wear. Evaluate the accessibility of the worm wheel for lubrication and the frequency of maintenance that the application can accommodate.
- Compatibility: Ensure that the selected worm wheel is compatible with other components of the system, such as the mating worm gear and any associated power transmission elements. Consider factors such as tooth profiles, pitch, backlash control, and the overall system design to ensure proper meshing, alignment, and efficient power transmission.
- Cost Considerations: Finally, consider the cost implications of the selected worm wheel. Evaluate factors such as material costs, manufacturing complexity, and any additional features or customization required. Balance the desired performance and quality with the available budget to select a worm wheel that meets both technical and financial requirements.
By carefully considering these factors, it is possible to select the most suitable worm wheel for a specific application, ensuring optimal performance, longevity, and efficient power transmission.
What are the advantages of using a worm wheel in gearing systems?
Using a worm wheel in gearing systems offers several advantages, making it a popular choice for various applications. Here’s a detailed explanation of the advantages of using a worm wheel:
- High Gear Reduction: Worm wheels provide significant gear reduction ratios, allowing for large speed reductions and high torque output. The helical shape of the worm gear teeth and the interaction with the worm enable gear ratios ranging from 5:1 to 100:1 or even higher. This makes worm wheels suitable for applications that require high torque and low-speed operation.
- Compact Design: The perpendicular arrangement of the worm gear and the worm wheel allows for a compact design, making efficient use of space. This is especially beneficial in applications where space is limited or where a compact and lightweight design is desired.
- Self-Locking: One of the unique properties of a worm wheel system is its inherent self-locking ability. Due to the sliding action and the angle of the helical teeth, the worm wheel can hold its position and prevent backdriving. This means that even when the driving force is removed, the worm wheel remains locked in place, enhancing safety and stability in applications where position holding is critical.
- High Torque Capability: The sliding action and increased tooth engagement of the worm wheel design allow for a larger contact area between the worm gear and the worm wheel. This results in higher torque transmission capacity compared to other gear types, making worm wheels suitable for applications requiring high torque output.
- Quiet Operation: The sliding action between the worm gear and the worm wheel results in smoother and quieter operation compared to other gear types. The helical teeth of the worm wheel help distribute the load over multiple teeth, reducing noise and vibration, and providing a smoother transmission of power.
- Directional Control: Worm wheels offer excellent directional control, allowing power transmission in a single direction only. The self-locking nature of the worm wheel prevents any reverse motion from the output side to the input side. This property is advantageous in applications where precise motion control and prevention of backward movement are required.
- Efficient Power Transmission: The sliding action, larger contact area, and self-locking nature of the worm wheel design contribute to efficient power transmission. The reduced friction and wear, along with the optimized tooth engagement, help minimize energy losses, improve overall system efficiency, and reduce the need for frequent maintenance.
- Versatility: Worm wheels can be manufactured in various sizes, materials, and configurations to suit different application requirements. They can be customized to meet specific torque, speed, and space constraints, making them versatile for a wide range of applications across industries.
These advantages make worm wheels suitable for a variety of applications, including automotive, industrial machinery, elevators, robotics, and more. However, it’s important to consider factors such as lubrication, proper gear meshing, and maintenance to ensure the reliable and efficient operation of worm wheel systems.
What role do worm wheels play in controlling speed and torque in mechanical assemblies?
Worm wheels play a crucial role in controlling speed and torque in mechanical assemblies. Here’s a detailed explanation of how worm wheels contribute to speed and torque control:
- Gear Reduction: One of the primary functions of worm wheels is to provide gear reduction. The helical teeth of the worm gear engage with the teeth of the worm wheel, resulting in a rotational output that is slower than the input speed. The gear reduction ratio is determined by the number of threads on the worm wheel and the pitch diameter of the gear. By controlling the gear reduction ratio, worm wheels enable precise speed control in mechanical assemblies.
- Speed Control: Worm wheels allow for fine control of rotational speed in mechanical assemblies. The high gear reduction ratio achievable with worm wheels enables slower output speeds, making them suitable for applications that require precise speed regulation. By adjusting the number of threads on the worm wheel or the pitch diameter of the gear, the speed output can be precisely controlled to match the requirements of the application.
- Torque Amplification: Worm wheels are capable of amplifying torque in mechanical assemblies. The helical tooth engagement between the worm gear and the worm wheel creates a mechanical advantage, resulting in increased torque at the output. This torque amplification allows worm wheels to transmit higher torque levels while maintaining a compact design. The ability to control torque amplification makes worm wheels suitable for applications that require high torque output, such as lifting mechanisms, conveyors, or heavy machinery.
- Torque Limiting: Worm wheels also provide torque limiting capabilities in mechanical assemblies. The self-locking nature of the worm wheel prevents reverse motion or backdriving from the output side to the input side. This self-locking property acts as a torque limiter, restricting excessive torque transmission and protecting the system from overload or damage. The torque limiting feature of worm wheels ensures safe and controlled operation in applications where torque limitation is critical, such as safety mechanisms or overload protection devices.
- Directional Control: Worm wheels offer precise directional control in mechanical assemblies. The helical tooth engagement between the worm gear and the worm wheel allows for power transmission in a single direction. The self-locking property of the worm wheel prevents reverse motion, ensuring that the output shaft remains stationary when the input is not actively driving it. This directional control is beneficial in applications that require precise positioning or unidirectional motion, such as indexing mechanisms or robotic systems.
- Load Distribution: Worm wheels play a role in distributing the load in mechanical assemblies. The sliding action between the worm gear and the worm wheel creates a larger contact area compared to other gear types. This increased contact area allows for better load distribution, minimizing stress concentration and ensuring even distribution of forces. By distributing the load effectively, worm wheels contribute to the longevity and reliability of mechanical assemblies.
Overall, worm wheels provide precise speed control, torque amplification, torque limiting, directional control, and load distribution capabilities in mechanical assemblies. These features make worm wheels versatile components that are widely used in various applications where precise control, torque management, and reliable performance are essential.
editor by Dream 2024-05-02
China Manufacturers Speed Reducer Worm Gearbox for Agricultural Machinery From China Leading Supplier worm gearbox calculation
Solution Description
Product Description
Solution Parameters
Packaging & Transport
Business Profile
| To Be Negotiated | 1 Piece (Min. Order) |
###
| Application: | Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car |
|---|---|
| Hardness: | Soft Tooth Surface |
| Installation: | 90 Degree |
| Layout: | Coaxial |
| Gear Shape: | Conical – Cylindrical Gear |
| Step: | Stepless |
###
| Customization: |
Available
|
|---|
| To Be Negotiated | 1 Piece (Min. Order) |
###
| Application: | Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car |
|---|---|
| Hardness: | Soft Tooth Surface |
| Installation: | 90 Degree |
| Layout: | Coaxial |
| Gear Shape: | Conical – Cylindrical Gear |
| Step: | Stepless |
###
| Customization: |
Available
|
|---|
Worm gear reducer gearbox
A worm gear reducer gearbox is a gear reducer gearbox that uses a worm gear train to reduce the required force. Unlike traditional gear reducer gearboxes, these units are small and require low horsepower ratings. This reduces their efficiency, but their low cost and compact design help make up for this shortcoming. However, these gear reducer gearboxes have some drawbacks, including their tendency to lock up when reversing.
high efficiency
High-efficiency worm reducer gearboxes are ideal for applications where high performance, repeatability, and accuracy are critical. It consists of an input hypoid gear and an output hypoid bevel gear. The input worm rotates perpendicular to the output worm, so for every revolution of the input worm, the output gear makes one revolution. This arrangement reduces friction (another source of energy loss) in a high-efficiency worm gear to at least two arc minutes.
Compared with worm gear reducer gearboxes, hypoid gearmotors offer several advantages, including lower operating costs and higher efficiency. For example, hypoid gear motors can transmit more torque even at high reduction ratios. Also, they are more efficient than worm gear reducer gearboxes, which means they can produce the same output with a smaller motor.
In recent years, the efficiency of worm gear reducer gearboxes has been dramatically improved. Manufacturers have made great strides in materials, design, and manufacturing. New designs, including dual-enveloping worm gear reducer gearboxes, increase efficiency by 3 to 8 percent. These improvements were made possible through countless hours of testing and development. Worm gear reducer gearboxes also offer lower initial costs and higher overload capability than competing systems.
Worm gear reducer gearboxes are popular because they provide maximum reduction in a small package. Their compact size makes them ideal for low to medium-horsepower applications and they are reticent. They also offer higher torque output and better shock load tolerance. Finally, they are an economical option to reduce the device’s power requirements.
low noise
Low-noise worm gear reducer gearboxes are designed to reduce noise in industrial applications. This type of reducer gearbox uses fewer bearings and can work in various mounting positions. Typically, a worm reducer gearbox is a single-stage unit with only one shaft and one gear. Since there is only one gear, the noise level of the worm gear reducer gearbox will be lower than other types.
A worm gear reducer gearbox can be integrated into the electric power steering system to reduce noise. Worm reducer gearboxes can be made and from many different materials. The following three-stage process will explain the components of a low-noise worm reducer gearbox.
Worm gear reducer gearboxes can be mounted at a 90-degree angle to the input worm shaft and are available with various types of hollow or solid output shafts. These reducer gearboxes are especially beneficial for applications where noise reduction is essential. They also have fewer parts and are smaller than other types of reducer gearboxes, making them easier to install.
Worm gear reducer gearboxes are available from various manufacturers. Due to their widespread availability, gear manufacturers maintain extensive inventories of these reducer gearboxes. The worm gear ratio is standard, and the size of the worm gear reducer gearbox is universal. Also, worm gear reducer gearboxes do not need to be sized for a specific purpose, unlike other load interruptions.
A worm gear reducer gearbox is a transmission mechanism with a compact structure, large transmission ratio, and self-locking function under certain conditions. The worm gear reducer gearbox series products are designed with American technology and have the characteristics of stable transmission, strong bearing capacity, low noise, and compact structure. In addition, these products can provide a wide range of power supplies. However, these worm reducer gearboxes are prone to leaks, usually caused by design flaws.
Worm gear reducer gearboxes are available in single-stage and double-stage. The first type consists of an oil tank that houses the worm gear and bearings. The second type uses a worm gear with a sleeve for the first worm gear.
When choosing a gear reducer gearbox, it is essential to choose a high-quality unit. Improper gear selection can cause rapid wear of the worm gear. While worm gear reducer gearboxes are generally durable, their degree of wear depends on the selection and operating conditions. For example, overuse, improper assembly, or working in extreme conditions can lead to rapid wear.
Worm reducer gearboxes reduce speed and torque. Worm gears can be used to reduce the speed of rotating machines or inertial systems. Worm gears are a type of bevel gear, and their meshing surfaces have great sliding force. Because of this, worm gears can carry more weight than spur gears. They are also harder to manufacture. However, the high-quality design of the worm gear makes it an excellent choice for applications requiring high torque and high-speed rotation.
Worm gears can be manufactured using three types of gears. For large reduction ratios, the input and output gears are irreversible. However, the worm reducer gearbox can be constructed with multiple helices. The multi-start worm drive also minimizes braking effects.
Self-locking function
The worm reducer gearbox is self-locking to prevent the load from being driven back to the ground. The self-locking function is achieved by a worm that meshes with the rack and pinion. When the load reaches the highest position, the reverse signal is disabled. The non-locking subsystem back-drives the load to its original position, while the self-locking subsystem remains in its uppermost position.
The self-locking function of the worm reducer gearbox is a valuable mechanical feature. It helps prevent backing and saves the cost of the braking system. Additionally, self-locking worm gears can be used to lift and hold loads.
The self-locking worm gear reducer gearbox prevents the drive shaft from driving backward. It works with the axial force of the worm gear. A worm reducer gearbox with a self-locking function is a very efficient machine tool.
Worm gear reducer gearboxes can be made with two or four teeth. Single-ended worms have a single-tooth design, while double-ended worms have two threads on the cylindrical gear. A multi-boot worm can have up to four boots. Worm reducer gearboxes can use a variety of gear ratios, but the main advantage is their compact design. It has a larger load capacity than a cross-shaft helical gear mechanism.
The self-locking function of the worm reducer gearbox can also be used for gear sets that are not necessarily parallel to the shaft. It also prevents backward travel and allows forward travel. The self-locking function is achieved by a ratchet cam arranged around the gear member. It also enables selective coupling and decoupling between gear members.
high gear ratio
Worm reducer gearboxes are an easy and inexpensive way to increase gear ratios. These units consist of two worm gears – an input worm gear and an output worm gear. The input worm rotates perpendicular to the output worm gear, which also rotates perpendicular to itself. For example, a 5:1 worm gearbox requires 5 revolutions per worm gear, while a 60:1 worm gearbox requires 60 revolutions. However, this arrangement is prone to inefficiency since the worm gear experiences only sliding friction, not rolling friction.
High-reduction applications require many input revolutions to rotate the output gear. Conversely, low input speed applications suffer from the same friction issues, albeit with a different amount of friction. Worms that spin at low speeds require more energy to maintain their movement. Worm reducer gearboxes can be used in many types of systems, but only some are suitable for high-speed applications.
Worm gears are challenging to produce, but the envelope design is the best choice for applications requiring high precision, high efficiency, and minimal backlash. Envelope design involves modifying gear teeth and worm threads to improve surface contact. However, this type of worm gear is more expensive to manufacture.
Worm gear motors have lower initial meshing ratios than hypoid gear motors, which allows the use of smaller motors. So a 1 hp worm motor can achieve the same output as a 1/2 hp motor. A study by Agknx compared two different types of geared motors, comparing their power, torque, and gear ratio. The results show that the 1/2 HP hypoid gear motor is more efficient than the worm gear motor despite the same output.
Another advantage of the worm gear reducer gearbox is the low initial cost and high efficiency. It offers high ratios and high torque in a small package, making it ideal for low to medium-horsepower applications. Worm gear reducer gearboxes are also more shock-resistant.
editor by czh 2023-02-02
china supplier Mechanical Transmission Parts Forknitting Machine Machinery Gear manufacturers
Item Description
Our Items Unique Characteristics,
1) Our items passed TS16949 ISO-9001: 2000 top quality administration technique verification
2) Materials: Steel, copper, brass, aluminum, CZPT
three) Products: CNC lathe, CNC milling device, CNC substantial-pace engraving machine, Common equipment, laser engraving equipment, metallic injection machine
four) CZPT machining capability:
five) CZPT d workmanship, fitting instrument, fixture, reducing device
6) Elements can be provided according to CZPT ers’ drawings or samples.
7) 2d/3D drawings or samples are welcome!
eight). Greatest top quality, aggressive cost, shortest shipping time and excellent service.
| Spot of origin: | ZHangZhoug, CZPT |
| Brand Name: | HangZhou Xihu (West CZPT ) Dis. Powder CZPT lurgy Co.,Ltd |
| Type: | Powder metallurgy sintering |
| Floor end | e-coating, electroplating and black oxygen |
| Measuring strategy | 3D program, CZPT -lubrication, large-density and substantial-toughness |
| Inspection tools | Torsion check, voltage suggestions examination, HRC density take a look at, lifting test and salt spray resistant test and much more |
| Spare elements type: | Powder metallurgy parts |
| Machinery Test report: | Offered |
| Substance: | Iron, stainless steel, copper, Alloy |
| Software: | Automotive parts, CZPT equipment, stainless metal, bushings, clutches and so several other folks |
| Plating: | Personalized |
| After-income Service: | Online help |
| Processing: | Powder CZPT lurgy, CNC Machining |
| Powder CZPT lurgy: | High frequency quenching, oil immersion |
| Good quality Handle: | one hundred% inspection |
Ep Gear’s worm gears use proper-angle (90°) non-intersecting shafts to provide an successful solution for electrical power transmission programs necessitating high reduction ratios in confined areas. When correctly applied, worm gears provide the smoothest and quietest type of transmission. Given that the efficiency of a worm drive is dependent on the guide angle and the number of stars on the worm – given that performance is always the objective, this ratio must be stored as low as feasible. To perform effectively, the worm and worm equipment used jointly have to have the very same diameter, pitch and thread.
china supplier OEM Machining Professional Machinery Different Shape Chain Wheel Sprocket manufacturers
Solution Description
CZPT Machining Professional CZPT ry CZPT ent Form Chain Wheel CZPT
Key Merchandise:
spur equipment CZPT bevel equipment planetary equipment equipment metallic equipment cycle gear pinion gear equipment
manufacturing CZPT cal equipment CZPT equipment spiral bevel gear rack and pinion equipment mechanical gears
transmission gears rack gear spiral gear perform gear equipment reducer richmond gear hypoid gear equipment
wheels pulleys and gears motive gear equipment enamel truck equipment gear method involute gear
PRODUCT DESCRIPOTION
1. Crown wheel and pinion gears and spiral bevel gears for car rear axle, truck, tractor
front/rear axle and resource.
2. Raw materials: 20CrMni 22CrMo 8620 SCM420
Processing: Forging, normalizing, rough, machining, fantastic finishi, carburizing, tempering,
annealing, exact grinding, matching and screening, packing.
3. The tooth floor is finished by lapping machine, the color will be silver grey
4. Hardness about floor: HRC58-sixty two, inner: HRC35-40.
5. We can approach gears according to CZPT ers drawing and samples.
| Mininum of CZPT tity | one hundred Piece/Pieces |
| Unit CZPT ght | .5kg~300kg |
| Price | FOB HangZhou,China,USD1.5~1.nine |
| Packing Information | Paper Box in CZPT Pallet |
| Shipping and delivery Time | One particular thirty day period |
| Payment Conditions | L/C, T/T |
| Machining | CNC or |
| Offer Ability | 50 Metric Tons for each Month |
| Standard | DIN,ASTM,GOST,B |
1. Q: Why choose CZPT merchandise?
A: We shengao have CZPT own plant– HangZhou CZPT machinery Co.,Ltd, as a result, we
can surely guarantee the high quality of every merchandise and give you equivalent price tag.
2. Q: Do you supply CZPT Services?
A: Indeed, we offer CZPT Support.
3. Q: Do you supply CZPT ized gears?
A: Yes. CZPT ers give us drawings and specs, and we will manufacture accordingly.
4. Q: What is your payment phrase?
A: We provide types of payment terms these kinds of as L/C, T/T, Paypal, Escrow, and so on.
You can search through CZPT site to discover your fascination or e mail your any queries by way of
below method! We will reply to you in twelve hrs.
EP also sells gear tooth measuring devices named equipment gauges! Gear gauges reduce problems, conserving time and funds when identifying and purchasing gears. These pitch templates have nine teams to determine all common pitch sizes: Diameter Pitch “DP”, Circle Pitch “CP”, Exterior Involute Spline, Metric Modulus “MOD”, Short Tooth, Wonderful Pitch, Coarse Pitch and Amazing Pitch .
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With EPG brand registered in more than 70 nations like America , Europe , Japan and so on, it has partners among planet top enterprises, these kinds of as JOHNDEERE, NEW HOLLAND, CLAAS, HONDA, KUBOTA, YANMAR, etc. With numerous years’ encounter in this line, we will be reliable by our advantages in aggressive price, a single-time shipping, prompt reaction, on-hand engineering assistance and very good right after-income companies.Furthermore, all our production processes are in compliance with ISO9001 standards. We are searching forward to building productive enterprise interactions with new clients all around the planet in the foreseeable future. one. Attributes of weighty obligation CB Guide EPTT EPT:
one.The hoist is designed accordance with European stXiHu (West EPT) Dis.Hu (West EPT) Dis.rd EN13157 for hand-operated lifting products safety.
two.Every single EPT block in our manufacturing facility has the protection coefficient at lEPT four:one.It is analyzed to endure 1500 cycles with 110% of the rated capability.
three.Thick metal EPT aspect go over and hand wheel protect defend from exterior EPTs and rainwater or dust. It ensures longevity and smooth procedure.
4.EPTT pawl and double XiHu (West EPT) Dis.Hu (West EPT) Dis. roller enhance security and trustworthiness.
5.A few sealed ball bearings increases mechnical performance.
six.Warmth-handled forging hooks will deform gradually fairly than split when overload. Area factors on hooks rXiHu (West EPT) Dis.Hu (West EPT) Dis.d to adjust hooks to keep away from hazard.
seven.20CrMnTi EPTs in large efficiency and toughness.
8.Warmth taken care of G80 load EPT meet EN818-seven tensile testing stXiHu (West EPT) Dis.Hu (West EPT) Dis.rd.
| Product | CB571-one | CB015-one | CB571-one | CB030-one | CB030-two | CB050-two | CB100-4 | CB200-eight |
| Capability ton | 1 | one.five | two | three | 3 | 5 | ten | 20 |
| Examination load ton | one.25 | 1.87 | 2.5 | 3.75 | three.75 | six.25 | twelve.5 | 25 |
| StXiHu (West EPT) Dis.Hu (West EPT) Dis.rd elevate m | 3 | 3 | three | 3 | three | 3 | three | 3 |
| Falls of load EPT | 1 | 1 | 1 | one | two | two | 4 | 8 |
| Load EPT measurement mm | six times18 | seven.one times21 | eight times24 | 10 times30 | 7.one times21 | 9 times27 | nine times27 | 9 times27 |
| Force of full load N | 284 | 308 | 343 | 372 | 343 | 372 | 382 | 382 times2 |
| Internet bodyweight KG | eleven.three | 16 | seventeen.7 | 26.6 | 22.5 | 37.25 | seventy five.five | 192 |
| Gross Excess weight KG | eleven.six | 16.three | 18.one | 22.8 | 27.four | 38.three | 78.five | 215.5 |
2.Description of Manual EPTT Block
EPTT block also named EPT fall, has the benefits of portability, effortless routine maintenance, highly mechanical effectiveness and sturdiness. It is broadly utilized in factories, development internet sites, mining, warehouses, and so on, combing with beams or trolleEPTTunEPTTno-EPTT and open up situations.
three. Classifications of EPTT Block
Potential : 250kg – one thousand kgs
Forms: Round sort(one ratchet, solitary pawl) , triangle type(one ratchet, double pawls) and overall casing sort( double ratchets , double pawls, EPTT curling go over designs and competent elements)
Use: EPTT hoist, explosion-evidence hoist and stage hoist.
four. EPTT hoist producing approach and information
Our manufacturing facility have 1 top quality division with 3 workmates to make 30% samples inspection to confirm each and every pitch spareparts satisfy good quality stXiHu (West EPT) Dis.Hu (West EPT) Dis.rd. There is one load EPT rigidity check line, 1 warehouse for some EPTs production, 2 assembly strains and nicely cooperated company for other spareparts.
Every EPT hoist will be analyzed according to Euro stXiHu (West EPT) Dis.Hu (West EPT) Dis.rd EN13157 A1-2009 by 1.25 instances dynamic load examination and 4 instances static load take a look at.
five.EPTT EPTs Deal and logistic data
Typical StXiHu (West EPT) Dis.Hu (West EPT) Dis.rd: One particular manual instruction , one particular inspection certification
1-5Ton in EPT seven layers EPTT Box, ten-20Ton in Plywood situation, then on plywood pallets for cargo
Client OEM Options : OEM handbook instruction, OEM certification, one particular pcs hoist in 1 plywood case
six.EPTT provider and complex help
- Samples can be supplied by categorical. Fees will be lowered in orders.
- Our components library can guarantee well timed and adequate spare parts. Some cost-free sporting areas can be provided according to orEPTTdetails.
- Our warranty is 1 12 months for cost-free upkeep.
- Instruction can be offered , this kind of as style, customization,installation and right after-sales use.
- OEM is welcomed.
- Completely fast suggestions
Liftpand is the professional maker and exporter of EPT block , EPT block , electrical hoist and other lifting tools, content managing gear, lifting riggings and slings in EPTT. We are fully commited to maintaining your carry in simplicity, safety and reliablity.
For much more specifics, welcome your consideration: https://liftpand.com/merchandise/manual-EPT-block/ or inquiry to 1513286571
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With many years’ expertise in this line, we will be trusted by our rewards in aggressive price, a single-time delivery, prompt reaction, on-hand engineering help and very good soon after-product sales providers.In addition, all our creation processes are in compliance with ISO9001 expectations. Our items are utilized in several fields. Thanks to our extensive solution range and abundant ordeals in this market,
Commonly Utilized EPTTble pto shaft include for farm EPTTry
one. EPTs or EPTs
We have previously acquired Triangular profile tube and Lemon profile tube for all the collection we offer.
And we have some star tube, splined tube and other profile tubes required by our buyers (for a specific sequence). (You should recognize that our catalog doesnt incorporate all the items we produce)
If you want tubes other than triangular or lemon, make sure you provide drawings or photos.
2.End yokes
We have obtained several types of rapid launch yokes and simple bore yoke. I will propose the common kind for your reference.
You can also send out drawings or photographs to us if you can’t discover your merchandise in our catalog.
3. Basic safety gadgets or clutches
I will attach the specifics of safety devices for your reference. We have already have Free of charge wheel (RA), Ratchet torque limiter(SA), Shear bolt torque limiter(SB), 3types of friction torque limiter (FF,FFS,FCS) and overrunning couplers(adapters) (FAS).
4.For any other far more EPTT requirements with plastic guard, connection method, colour of painting, package deal, etc., make sure you really feel free to let me know.
Attributes:
one. We have been EPTTized in planning, manufacturing EPT shaft, steering coupler shaft, EPT joints, which have exported to the United states, Europe, Australia and so on for years
2. Software to all varieties of EPTT mechanical predicament
3. Our merchandise are of higher depth and rigidity.
four. Heat resistant amp Acid resistant
five. OEM orders are welcomed
Our manufacturing unit is a foremost manufacturer of PTO shaft yoke and EPT joint.
We manufacture large good quality PTO yokes for different cars, development EPTTry and tools. All goods are created with rotating lighter.
We are at the moment exporting our goods throughout the globe, eEPTTly to North The usa, South The united states, Europe, and Russia. If you are fascinated in any product, you should do not hesitate to contact us. We are searching EPTT to getting to be your suppliers in the in close proximity to EPT.
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Our solution assortment also handles locking assemblies (clamping elements/locking system), taper bushes, QD bushes, bolt-on hubs, torque limiters, shaft collars, motor bases and motor slides, chain detachers, chain guides, universal joint, rod finishes and yokes. The higher specific CNC products, this sort of as Gradual-feeding wire-cut equipment, jig grinding machine and electric powered discharge device, assures the leading good quality precision of mould processing, with the high effective and environmental security acid rolling line getting the largest uncooked substance changing equipment in the area in china The wildly use of automatic milling machine, higher-velocity automatic feeding punch, high pace computerized rolling and assembling machine ensures the high good quality and performance of elements and chain generating. EPG has established up a full established of top quality administration technique which is offered with superior inspection and check products.
OEM ODM Pto Push Cardan EPTT Shaft Tractor Components for EPTT EPTTry with Ce Certification
1. EPTs or EPTs
We have presently got Triangular profile tube and Lemon profile tube for all the series we supply.
And we have some star tube, splined tube and other profile tubes required by our consumers (for a specified series). (Please discover that our catalog doesnt include all the objects we generate)
If you want tubes other than triangular or lemon, please offer drawings or photographs.
2.Stop yokes
We’ve received a number of kinds of swift release yokes and plain bore yoke. I will suggest the typical sort for your reference.
You can also deliver drawings or images to us if you can’t discover your item in our catalog.
three. Basic safety units or clutches
I will connect the particulars of basic safety products for your reference. We’ve previously have Free of charge wheel (RA), Ratchet torque limiter(SA), Shear bolt torque limiter(SB), 3types of friction torque limiter (FF,FFS,FCS) and overrunning couplers(adapters) (FAS).
4.For any other more EPTT demands with plastic guard, relationship strategy, shade of painting, bundle, and so forth., please really feel totally free to allow me know.
Functions:
1. We have been EPTTized in designing, producing EPT shaft, steering coupler shaft, EPT joints, which have exported to the United states, Europe, Australia and many others for several years
two. Application to all types of EPTT mechanical circumstance
three. Our goods are of higher depth and rigidity.
4. Warmth resistant amp Acid resistant
5. OEM orders are welcomed
Our factory is a top producer of PTO shaft yoke and EPT joint.
We manufacture high quality PTO yokes for various autos, building EPTTry and equipment. All goods are built with rotating lighter.
We are currently exporting our merchandise all through the world, eEPTTly to North The us, South The us, Europe, and Russia. If you are intrigued in any item, please do not be reluctant to speak to us. We are searching EPTT to turning out to be your suppliers in the close to EPT.
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EPG was awarded with “well-known solution of Zhejiang Province” and “renowned brand name of Zhejiang Province”. Our experts and engineers have 23 several years of Experience in the Bearing Market. We are aiming to fulfill the needs of the clients about the globe..
Merchandise Description
EPT EPT X/B cyclo EPT pinwheel flange mounting EPT box velocity EPT x/b series for concrete mixer for skiphoist
Rapid Specifics:
Sort: XB series Cycloidal Pin Wheel Speed EPT
Enter Pace: one thousand-1500rmp
Output Pace: .three-280rpm
Certification: ISO9001 CE
Ex EPT:.09-132KW
Warranty: 1Years from the data of delivery
| Solution Identify | XB sequence Cycloidal Pin Wheel Velocity EPT |
| The Equipment EPT | GCR15 |
| The scenario EPT | Forged Iron |
| Color | Blue,Green, or Personalized |
| HS Code | 84834090 |
| Product | X3 |
| Supply time | 7-10days |
| Brand name | EPT |
Software:
| Technical specs (Design) |
X Series, Single | 1 two three four 5 6 7 eight nine 10 11 |
| B Sequence, One | one 2 three 4 5 6 7 8 | |
| X Sequence, EPT | 42 53 63 74 eighty four 85 95 106 116 117 | |
| B Sequence, EPT | 20 31 41 fifty two 53 sixty three 74 eighty four 85 | |
| X Collection Triple | 642 742 842 852 853 952 953 1063 1164 1174 | |
| B Sequence Triple | 420 520 530 531 630 741 842 | |
| Ratio | Singel | six 7 nine eleven seventeen 23 25 29 35 43 fifty nine seventy one 87 |
| EPT | 121 187 289 391 473 493 595 731 841 1003 1225 1505 1849 2065 2537 3481 5133 | |
| Triple | 2055–658503 |
Ceramic Industry Glass Business Foods Industry EPTlurgy Industry Beer amp Drink Market
EPT and dyeing Industry Textile Market Warehouse Logoistics Sector EPT working EPTry
environmental security products Sector Leather-based Industry Pharmacy Sector
Business Info
The Greatest Non-StXiHu (West Lake) Dis.Hu (West Lake) Dis.rd Layout Factory
Our Certifications
EPT ampDelivery
Related Solution
FAQ
one.Payment Expression: TT, L/C
two.Delivery time: about 30 daEPTfrom EPT payment.
3.We accept personalized items as per your EPT necessity.
4.XiHu (West Lake) Dis.hu (West Lake) Dis.traces for the Variety:Generally we can decide on one particular EPT which is suited for you with some informations from you,this sort of as ratio/motor velocity/mounting dimension/ out torque and so forth.
5.If the least orEPTamount is in extra of $ten thousand, there are preferential.
Q1: What info should I explain to you to verify the item?
A:Model/Dimension, EPT Ratio, Shaft directions amp OrEPTquantity.
Q2: What can i do if I don’t know which one EPT?
A:Dont fear, Ship as a lot info as you can, our team will assist you discover the rigEPT one particular you are searching for.
Q3: What is your item guarantee period?
A:We supply 1 calendar year warranty since the vessel departure date left EPT.
If you have another issue, pls come to feel totally free to contact us as under:
Speak to Us
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Because of to our broad product selection and wealthy encounters in this sector, In 2008, it was awarded with “Nationwide Export Commodity Inspection-cost-free Organization”. With in depth requirments, we can also produce your particular designed merchandise.
Q:What`s the MOQ of your items?
A:one established,we can also deal with the sample get. and the massive-amount.
Q:How could i know if the product appropriate for my EPT?
A:Our income will contact with you to make sure the specific measurement,knowledge and other EPTant particulars of your aimed goods.We make positive all the goods in shape for your EPT.
Q:I want to discover a new supplier for goods,can you?
A:Positive,we can offer the EPT day support for your consulting,we aim at becoming your most EPTant supplier.
Q:What`s the payment phrases of the order?
A:As your need,we can settle for several sorts of payment terms.