Warranty: 1 several years, 1 Yr Applicable Industries: Manufacturing Plant Weight (KG): 9 KG Personalized help: OEM, ODM, OBM Gearing Arrangement: Helical Output Torque: fifty-300N.M Enter Velocity: 1400rpm Output Speed: fourteen-186rpm Solution title: NMRV Worm Equipment Reducer Ratio: 7.5-a hundred Excess weight: 9kg Application: Manufacturing Plant, Machinery Restore Shops Key phrase: Reduction Gearbox Coloration: Customer Request Packing: Carton Substance: Chromium steel Customization: Satisfactory Packaging Particulars: interior pack: use plastic bag and foam box for Helical gearbox worm reducer. outer pack: carton or picket case for every set or based mostly on customer’s ask for.
Type
NMRV gears,gearboxes,transmission
Ratio
5 7.5 eighty 100
Mounting Place
Foot mounted, Custom 40-52T bike FZ16 rear sprocket for YZF flange mounted
Output Form
Solid shaft, hollow shaft
Material of Housing
Casting Iron
Material of Shaft
Chromium steel
Merchandise Description Solution Class Company Profile Product Packaging&Shpping FAQ one.Q:What data must i inform you to confirm the worm gearbox?A:Design/Dimensions,B:Ratio and output torque, C:Powe and flange type,D:Shaft Route,E:Housing shade, JFG For Surron Parts Add-ons Electric Dirty Bicycle motocross Motorcycle Iron 14T Front Sprocket For Sur-ron F:Purchase amount.2.What variety of payment strategies do you take?A:T/T,B:B/L,C:Funds three.What’s your guarantee?One yr. 4.How to supply?A:By sea- Consumer appoints forwarder,or our product sales crew finds suitable forwarder for purchasers.By air- Customer gives gather categorical account,or our revenue team fingds suited convey for customers.(Mostly for sample) Other- We arrange to shipping merchandise to some area in China appointed by buyers. five.Can you make OEM/ODM purchase?Of course, KKE 420 Aluminium Rear Sprocket 58T Suit on Sur Ron Mild Bee X 2019-2571 Electrical Bicycle Bike Sewway X260 we have rich encounter on OEM/ODM buy and like CZPT Non-disclosure Agreement before sample making
Worm gear reducer gearbox
A worm gear reducer gearbox is a gear reducer gearbox that uses a worm gear train to reduce the required force. Unlike traditional gear reducer gearboxes, these units are small and require low horsepower ratings. This reduces their efficiency, but their low cost and compact design help make up for this shortcoming. However, these gear reducer gearboxes have some drawbacks, including their tendency to lock up when reversing.
high efficiency
High-efficiency worm reducer gearboxes are ideal for applications where high performance, repeatability, and accuracy are critical. It consists of an input hypoid gear and an output hypoid bevel gear. The input worm rotates perpendicular to the output worm, so for every revolution of the input worm, the output gear makes one revolution. This arrangement reduces friction (another source of energy loss) in a high-efficiency worm gear to at least two arc minutes. Compared with worm gear reducer gearboxes, hypoid gearmotors offer several advantages, including lower operating costs and higher efficiency. For example, hypoid gear motors can transmit more torque even at high reduction ratios. Also, they are more efficient than worm gear reducer gearboxes, which means they can produce the same output with a smaller motor. In recent years, the efficiency of worm gear reducer gearboxes has been dramatically improved. Manufacturers have made great strides in materials, design, and manufacturing. New designs, including dual-enveloping worm gear reducer gearboxes, increase efficiency by 3 to 8 percent. These improvements were made possible through countless hours of testing and development. Worm gear reducer gearboxes also offer lower initial costs and higher overload capability than competing systems. Worm gear reducer gearboxes are popular because they provide maximum reduction in a small package. Their compact size makes them ideal for low to medium-horsepower applications and they are reticent. They also offer higher torque output and better shock load tolerance. Finally, they are an economical option to reduce the device’s power requirements.
low noise
Low-noise worm gear reducer gearboxes are designed to reduce noise in industrial applications. This type of reducer gearbox uses fewer bearings and can work in various mounting positions. Typically, a worm reducer gearbox is a single-stage unit with only one shaft and one gear. Since there is only one gear, the noise level of the worm gear reducer gearbox will be lower than other types. A worm gear reducer gearbox can be integrated into the electric power steering system to reduce noise. Worm reducer gearboxes can be made and from many different materials. The following three-stage process will explain the components of a low-noise worm reducer gearbox. Worm gear reducer gearboxes can be mounted at a 90-degree angle to the input worm shaft and are available with various types of hollow or solid output shafts. These reducer gearboxes are especially beneficial for applications where noise reduction is essential. They also have fewer parts and are smaller than other types of reducer gearboxes, making them easier to install. Worm gear reducer gearboxes are available from various manufacturers. Due to their widespread availability, gear manufacturers maintain extensive inventories of these reducer gearboxes. The worm gear ratio is standard, and the size of the worm gear reducer gearbox is universal. Also, worm gear reducer gearboxes do not need to be sized for a specific purpose, unlike other load interruptions.
pocket
A worm gear reducer gearbox is a transmission mechanism with a compact structure, large transmission ratio, and self-locking function under certain conditions. The worm gear reducer gearbox series products are designed with American technology and have the characteristics of stable transmission, strong bearing capacity, low noise, and compact structure. In addition, these products can provide a wide range of power supplies. However, these worm reducer gearboxes are prone to leaks, usually caused by design flaws. Worm gear reducer gearboxes are available in single-stage and double-stage. The first type consists of an oil tank that houses the worm gear and bearings. The second type uses a worm gear with a sleeve for the first worm gear. When choosing a gear reducer gearbox, it is essential to choose a high-quality unit. Improper gear selection can cause rapid wear of the worm gear. While worm gear reducer gearboxes are generally durable, their degree of wear depends on the selection and operating conditions. For example, overuse, improper assembly, or working in extreme conditions can lead to rapid wear. Worm reducer gearboxes reduce speed and torque. Worm gears can be used to reduce the speed of rotating machines or inertial systems. Worm gears are a type of bevel gear, and their meshing surfaces have great sliding force. Because of this, worm gears can carry more weight than spur gears. They are also harder to manufacture. However, the high-quality design of the worm gear makes it an excellent choice for applications requiring high torque and high-speed rotation. Worm gears can be manufactured using three types of gears. For large reduction ratios, the input and output gears are irreversible. However, the worm reducer gearbox can be constructed with multiple helices. The multi-start worm drive also minimizes braking effects.
Self-locking function
The worm reducer gearbox is self-locking to prevent the load from being driven back to the ground. The self-locking function is achieved by a worm that meshes with the rack and pinion. When the load reaches the highest position, the reverse signal is disabled. The non-locking subsystem back-drives the load to its original position, while the self-locking subsystem remains in its uppermost position. The self-locking function of the worm reducer gearbox is a valuable mechanical feature. It helps prevent backing and saves the cost of the braking system. Additionally, self-locking worm gears can be used to lift and hold loads. The self-locking worm gear reducer gearbox prevents the drive shaft from driving backward. It works with the axial force of the worm gear. A worm reducer gearbox with a self-locking function is a very efficient machine tool. Worm gear reducer gearboxes can be made with two or four teeth. Single-ended worms have a single-tooth design, while double-ended worms have two threads on the cylindrical gear. A multi-boot worm can have up to four boots. Worm reducer gearboxes can use a variety of gear ratios, but the main advantage is their compact design. It has a larger load capacity than a cross-shaft helical gear mechanism. The self-locking function of the worm reducer gearbox can also be used for gear sets that are not necessarily parallel to the shaft. It also prevents backward travel and allows forward travel. The self-locking function is achieved by a ratchet cam arranged around the gear member. It also enables selective coupling and decoupling between gear members.
high gear ratio
Worm reducer gearboxes are an easy and inexpensive way to increase gear ratios. These units consist of two worm gears – an input worm gear and an output worm gear. The input worm rotates perpendicular to the output worm gear, which also rotates perpendicular to itself. For example, a 5:1 worm gearbox requires 5 revolutions per worm gear, while a 60:1 worm gearbox requires 60 revolutions. However, this arrangement is prone to inefficiency since the worm gear experiences only sliding friction, not rolling friction. High-reduction applications require many input revolutions to rotate the output gear. Conversely, low input speed applications suffer from the same friction issues, albeit with a different amount of friction. Worms that spin at low speeds require more energy to maintain their movement. Worm reducer gearboxes can be used in many types of systems, but only some are suitable for high-speed applications. Worm gears are challenging to produce, but the envelope design is the best choice for applications requiring high precision, high efficiency, and minimal backlash. Envelope design involves modifying gear teeth and worm threads to improve surface contact. However, this type of worm gear is more expensive to manufacture. Worm gear motors have lower initial meshing ratios than hypoid gear motors, which allows the use of smaller motors. So a 1 hp worm motor can achieve the same output as a 1/2 hp motor. A study by Agknx compared two different types of geared motors, comparing their power, torque, and gear ratio. The results show that the 1/2 HP hypoid gear motor is more efficient than the worm gear motor despite the same output. Another advantage of the worm gear reducer gearbox is the low initial cost and high efficiency. It offers high ratios and high torque in a small package, making it ideal for low to medium-horsepower applications. Worm gear reducer gearboxes are also more shock-resistant. editor by Cx 2023-06-19
Transmission loss ≤1arc.min RV series gear reducer gearbox price
gear reducer gearbox Installed with radial thrust ball bearings, so it can support external load, torque rigidity, large allowable torque, can reduce the number of components required, easy installation. The revolution speed of WRV gears is slower and vibration is reduced, which can reduce the motor structure (input gear) and inertia.
gear reducer gearbox High precision, high rigidity, high torque, high load and other characteristics realize hollow design at the same time. After being hollowed out, the ease of use of the product is improved due to the variety of piping and cable layout options.
The gear reducer gearbox is developed on the basis of the traditional needle wheel reducer. It not only overcomes the shortcomings of the general needle pendulum transmission, but also has more advantages, such as long life, stable precision, high efficiency, smooth transmission, small size, Light weight, large reduction ratio range, etc. This RV reducer from FUBAO adopts a double support support mechanism and a pinwheel mechanism, even if a torque up to 6 times the rated torque is applied, the product will not be damaged, and the torsional rigidity is very large. Small backlash, small volume, large torque. In order to directly support large loads, main bearings (large angular contact ball bearings) are installed inside.
gear reducer gearbox mainly has the following characteristics:
A. Main bearing built-in mechanism 1. Improved reliability; 2. Total cost reduction; 3. Radial thrust ball bearings are installed, so they can support external loads, and the moment rigidity and allowable moment are large, which can reduce the number of required components; 4. The use of couplings and motor flanges makes the installation of the motor very simple.
B. 2-stage deceleration mechanism 1. Small vibration; 2. The revolution speed of the gear is slowed down, the vibration is reduced, and the direct connection part of the motor (input gear) can be reduced, and the inertia can be reduced.
C. Double column support mechanism 1. High torsional rigidity; 2. Strong impact resistance; 3. The crank shaft is supported by double columns in the reducer.
D. Rolling contact mechanism 1. Excellent starting power; 2. Small abrasion and long service life; 3. Small backlash (1arc.min).
Product Parameters
WRV-E series
Specifications
WRV6E
WRV20E
WRV40E
WRV80E
WRV110E
WRV160E
WRV320E
WR450E
Rated output torque
196
882
1666
2156
2940
3920
7056
17640
Reduction ratio
31~103
57~161
57~153
57~153
81~175
81~171
81~185
81~192
Backlash
<=1
Detailed Photos
Application Case
Company Profile
HangZhou Fubao Electromechanical Technology Co., Ltd. was established in 2008, the company has a complete precision reducer design, production capacity. Set R & D, manufacturing, assembly and sales, more in the field of gear manufacturing has more than 10 years of background, in the manufacturing equipment is equipped with Switzerland Riesenhahl gear grinding machine, domestic Qinchuan gear grinding machine, hamai gear hobbing machine and domestic Xihu (West Lake) Dis. gear hobbing machine, Japan Yasaki TLGmazak CNC lathe, CNC milling machine and other fully CNC equipment, In addition, it is equipped with other advanced measuring equipment such as Japanese TTI gear detector, 3 coordinate measurement, reducer backlash measurement instrument and so on. In a strong manufacturing capacity at the same time, can be stable, continuous manufacturing of high-quality precision reducer products.
The precision reducer produced by our company has the characteristics of high structural rigidity, small back backlash, precise transmission and so on. It is widely used in various industries. Companies adhering to the concept of let customers participate in manufacturing, and strive to provide customers with more personalized services. In the field of precision transmission has a unique achievements. It is our CZPT pursuit to make far-reaching contributions.
Factory Display
FAQ
Q: Speed reducer grease replacement time A: When sealing appropriate amount of grease and running reducer, the standard replacement time is 20000 hours according to the aging condition of the grease. In addition, when the grease is stained or used in the surrounding temperature condition (above 40ºC), please check the aging and fouling of the grease, and specify the replacement time.
Q: Delivery time A: Fubao has 2000+ production base, daily output of 1000+ units, standard models within 7 days of delivery.
Q: Reducer selection A: Fubao provides professional product selection guidance, with higher product matching degree, higher cost performance and higher utilization rate.
Q: Application range of reducer A: Fubao has a professional research and development team, complete category design, can match any stepping motor, servo motor, more accurate matching.
Shipping Cost:
Estimated freight per unit.
To be negotiated
Application:
Motor, Machinery, Agricultural Machinery, Robot Arm
Function:
Distribution Power, Change Drive Torque, Speed Changing, Speed Reduction, Speed Increase, Lower Rpm and Increase Torque
Layout:
Cycloidal
Customization:
Available
|
Worm reducer gearbox – What You Need to Know
When shopping for a Worm reducer gearbox, it is important to consider the functions and features of the unit. It is also important to take into account its cost. We will take a look at the different types of worm reducer gearboxes and the applications that they can be used for. This will help you choose the right unit for your application.
Features
Worm gears are popular in instruments that require fast stopping, such as elevators and lifts. Their soft materials allow them to absorb shock, which reduces the likelihood of failure. They are also beneficial in heavy-duty machines, such as rock crushers. Some manufacturers offer special worms with zero backlash and high-accuracy reduction.The worm reducer gearbox has a variety of features, including an axial pitch and a circular pitch. The axial pitch of the worm must match the circular pitch of the larger gear. Its threads are left or right-handed, and its lead angle is the distance a point on the thread travels during a revolution of the worm.The worm gear reducer gearbox is widely available, and gear manufacturers typically maintain a large inventory of them. Because worm gears are standardized, their mounting dimensions are generally uniform across manufacturers. This means that choosing one will not require you to change the height, length, or diameter of the output shaft. Worm gear reducer gearboxes also have dimensional consistency.Worm gears are very efficient. They have a high load capacity and a low friction coefficient. The worm gears also have a precise tooth profile, which reduces speed fluctuations and allows for quiet operation.
Functions
Worm gears have different functions. They can be used in a variety of applications. For instance, they can be used in elevators to reduce the load on the elevator. These gears also have low noise levels because they are made of dissimilar metals. Moreover, these gears can be used in elevators because they are suitable for this type of application. However, they need a single stage reducer gearbox to function properly.Another important feature of a worm reducer gearbox is that it can operate in reverse. This means that the input shaft turns backwards, while the output shaft rotates forwards. Examples of such applications include hand-cranked centrifuges, blacksmithing forge blowers, and the wind governor of musical boxes. Worm gears are available in different shapes and sizes, from gearsets to housed units. They can also be configured as multi-speed designs. Some manufacturers also offer special precision and zero-backlash worms.A worm reducer gearbox’s tooth form is important in determining the capacity of the device. Typically, a single-lead worm gear has the same lead on the left and right tooth surfaces, although a dual-lead worm gear has different leads on each side. This feature helps to eliminate play in the worm gear. However, it is important to note that a worm reducer gearbox can be manufactured with different tooth shapes for different applications.The worm gear is an alternative to conventional gears. It operates in a similar fashion to ordinary gear drives. The main advantage of a worm gear is that it is able to reduce the rotational speed and torque of a rotating shaft. It also has the added benefit of being able to transfer motion at an angle of 90 degrees. The only drawback of a worm gear is that it cannot reverse motion.
Applications
This market report analyzes the Worm reducer gearbox market from a global perspective. It includes a comprehensive analysis of the current market trends and future growth prospects. It also provides information about the competitive landscape and the main players in the industry. The report also highlights the key factors affecting the growth of the Worm reducer gearbox market. The major regional markets for the Worm reducer gearbox include North America, Asia-Pacific, the Middle East and Africa, Latin America, and Europe. The market in these regions is likely to remain stable with a limited growth over the next few years. A worm gear is a small mechanical device that is connected to a larger gear. When connected together, it produces a low output speed but high torque.The gearing on a worm drive can be right-hand or left-hand, and can turn clockwise or counter-clockwise. Depending on the worm’s helix angles, back-driving and friction can be reduced. Worm gears are available in housed units or in gearsets. Some manufacturers offer integrated servomotors and multi-speed designs. High-accuracy and zero-backlash worms are available.Worm gears are particularly popular in instruments that require fast stops. They are also commonly found in elevators and lifts. Their soft nature and low-shock characteristics make them highly suitable for these types of machines.
Cost
Cost is an important consideration when selecting a worm reducer gearbox. The initial cost of a worm gear reducer gearbox is considerably lower than other types of gear reducer gearboxes. Worm gear reducer gearboxes are also more energy-efficient, and have higher overload capacities than competitive systems. The following are factors that affect the cost of a worm gear reducer gearbox.Stainless steel worm gear reducer gearboxes from Agknx offer great value for the money. They offer flange input and hollow output bore sizes, as well as center distances ranging from 1.75″ to 3.25″. In addition to the standard version, a stainless steel bushing kit is available, which allows users to use a wider range of head shaft sizes. Stainless steel worm gear reducer gearboxes are available in stock from all six of Agknx’s regional warehouses. They also come with free prepaid freight.Worm gear reducer gearboxes are often used in power transmission systems, elevators, conveyor belts, and medical equipment. In these applications, they are used to control the speed of a load and prevent it from freefall. While worm gear reducer gearboxes are not as efficient as helical gearboxes, they are still very useful for applications that require high torque or high output rates.To select the right type of worm for your application, you should consider the number of teeth it contains. It’s best to select worms with a combined total of 40 teeth or more.
aspect
Worm reducer gearboxes vary in size. They have one, two or more threads. Each thread has a lead angle. A high ratio has more teeth than a low gear, and a low ratio has fewer teeth. These differences are the result of gearing. The size of the worm gear reducer gearbox should be selected according to the specific application.The worm gear reducer gearbox saves space and provides more torque. Agknx Gearbox has created a variety of models to overcome common deceleration challenges, from standard to hygienic markets. The superior transmission Agknx range is designed to solve common deceleration challenges and expand to meet the needs of the sanitary industry.The diameter of the worm reducer gearbox is an important consideration. Its diameter should be equal to or slightly larger than the diameter of the grinding wheel or tool. This will affect the pressure angle. The pressure angle on a worm reducer gearbox depends on several factors, including its diameter and lead angle. The diameter of the grinding wheel or tool also has an effect on the profile of the worm.Worm gear reducer gearboxes are common. Many gear manufacturers have large stocks of these gear reducer gearboxes. Since gears are standardized, the mounting dimensions of worm gears are also common among manufacturers. This makes it easy to select a worm gear reducer gearbox for your application. In addition, the worm gear reducer gearbox is easy to install and maintain.
Worm gear reducer gearbox oil
Worm gear reducer gearboxes usually use gear oil. Several types of gear oils are available, including synthetic, polyalkylene glycol, and mineral oils. The oil used in the worm gear reducer gearbox must have the right viscosity for the gear. Some oils are more corrosive than others and should be avoided if the environment is toxic.The oil of the worm gear reducer gearbox must be protected against corrosion, wear and friction. It is best to choose a lubricant with low friction rate, high oxidation resistance and good anti-wear protection. While mineral oils are the most common type of lubricant, synthetic base oils can improve gear efficiency and reduce operating temperatures. This is because the Arrhenius rate rule states that the chemical reaction in the oil doubles for every 10 degrees Celsius increase in temperature.Worm gear reducer gearboxes are available in a variety of sizes and configurations. They are suitable for all kinds of machines and equipment. The sliding action between the worm gear and the output shaft produces high torque and high efficiency. If the transmission speed is low, the worm gear and output shaft can be combined for maximum efficiency.Worm gear reducer gearboxes require less frequent oil changes than other types of gear reducer gearboxes. However, regular oil should be changed every six months or 2,500 hours, whichever comes first. Also, it is a good idea to regularly monitor the oil level to prevent lubrication-related gearbox failures. It’s also wise to use synthetic oil, as it will last longer between oil changes.
Worm gearbox speed reducer electric motor dc are on sale with high quality for you
SMRV 571-150 worm gear box with flange and electric motor SMRV+NMRV Double Stage Arrangement Reduction Gear Box RV Series Worm Gearbox worm speed reducer nmrv worm gear motor
You can choose the 1 type that you need form these product introction. If you have any question,please contact me. HangZhou CZPT Machinery Co.,ltd is a company specialized in research, manufacture and service of speed gearbox. Ever since establishment, we have been persisting in technical innovation, advancing the techonology to our products while maintaining our strict quality controls. It is the reason that our products branding ”Xihu (West Lake) Dis.n” have enjoyed such successful global sales. At present, our company mainly supplies 5 series products as RV worm gearbox, UDL series speed variator,PC series helical gear unit,G3 helical geared motor and SRC helical gearbox. The products are widely applied in the mechanical equipment field such as food and beverage,cement,package,chemical and dyeing, rubber and plastic, CNC machine tool,etc. Our products have been processed ISO 9001 Quality System Certification and exported to Italy,Spain,Britain,Poland,Turkey.The USA and other European countries,earn the good reputation with our outstanding quality and service. Customers first,customers satisfaction, excellent after sale service and incessant innovation are our tenet and motto. We will go all out to provide all the customers with high quality and service.
Application:
Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car
Hardness:
Hardened Tooth Surface
Installation:
Vertical Type
Layout:
Coaxial
Gear Shape:
Conical – Cylindrical Gear
Step:
Single-Step
Samples:
US$ 73.8/Piece 1 Piece(Min.Order)
|
Request Sample
Customization:
Available
|
Worm gear reducer gearbox
A worm gear reducer gearbox is a mechanical device used to reduce the viscosity of fluids. It can be used in a variety of applications and is available in a variety of sizes. Read on to learn more about these devices. They come in different shapes, sizes and prices. Also, these products are very reliable.
Viscosity
A new study shows that polymers derived from worms reduce the viscosity of aqueous solutions. The researchers mixed the worms with water and then applied shearing force to the mixture. Polymer-filled solutions are more resistant to shear forces than simple liquids. This is because when the solution is sheared, the filaments become entangled with each other. When the solution is sheared, the filaments line up, reducing the viscosity of the solution. The researchers then used live insects to study the polymer’s shear thinning properties. By measuring “worm activity”, the researchers could calculate the viscosity of the mixture. The researchers then altered the worms’ activity and measured changes in the viscosity of the mixture. The PSMA13 precursor was synthesized from BzMA at 90 °C. The resulting PSMA13-PBzMA65 worms were studied using SAXS, 1H NMR and TEM. They were found to be highly anisotropic over a wide temperature range. The efficiency of a worm gear reducer gearbox increases with the number of revolutions of the input shaft. Braking torque also increases with the viscosity of the oil. These three factors are used to determine the efficiency of a worm gear reducer gearbox. A worm gear reducer gearbox with a helical pinion on the motor shaft will achieve a 40:1 gear ratio. The combination of a 4 liter ratio helical primary gear with a 10:l worm secondary gear will achieve high efficiency and overload capability. The PSMA13-PBzMA65 dispersion has the same effective viscosity at 20 degrees Celsius and variable temperature. The transition time is 0.01 Pa s, indicating good thermal reversibility.
Self-locking function
Worm reducer gearboxes have many advantages. This gear has a high capacity and can transmit a lot of power. It’s also very quiet. Its advantages also include a space-saving design. Another benefit of worm reducer gearboxes is their ease of lubrication and cooling. It is also an excellent choice for transmitting high power with high gear ratios. The self-locking function of the worm gear unit ensures that torque is only transmitted in one direction. When the load peaks, the torque signal is disabled. Unlike conventional gear reducer gearboxes, self-locking worm gears are not interchangeable. Self-locking worm gears are not suitable for high mass applications because the weight of the driven mass can overwhelm the gear. The large mass can cause a huge side load on the worm, which can cause the worm to break. To solve this problem, a self-locking worm gear train with special provisions can be designed to reduce the heat generated. The self-locking properties of worm reducer gearboxes are helpful in many industrial applications. It prevents reversing, which saves money on the braking system. It can also be used to lift and hold loads. The self-locking function is very useful in preventing backing. The self-locking function depends on the pitch diameter and lead angle. A larger pitch diameter will make the self-locking function easier. However, the lead angle decreases as the pitch diameter increases. The higher pitch diameter will also make the worm reducer gearbox more resistant to backlash. Self-locking worm gears are also useful in lifting and hoisting applications. If the worm gear is self-locking, it cannot reverse its direction without positive torque.s This makes the worm gear ideal for applications where the worm must be lowered.
application
The worm gear reducer gearbox market is a global industry consisting of several sub-sectors. This report analyzes past and current market trends and discusses key challenges and opportunities in this market. It also highlights leading marketing players and their marketing strategies. Furthermore, the report covers important segments and provides information on emerging segments. Worm reducer gearboxes can be used in a variety of applications, such as reducing the speed and torque of rotating parts. These gears are usually available as gear sets and seat units and are available in multi-speed designs. Some manufacturers also offer precision worms and zero-backlash worms for high precision reduction. Typically, worm gears are used on vertical axes that do not intersect. Compared to other gear drives, they are inefficient but produce a lot of reduction. There are two basic types of worm gears: double envelope and single envelope. The difference is in how they work. When the two axes do not intersect, a double-enveloping worm gear is used. In the industrial world, worm gear reducer gearboxes are the most popular type of reducer gearbox. They are known for their high torque output multipliers and high reduction ratios. They are used in many power transmission applications including elevators, safety gates, and conveyor belts. They are especially suitable for low to medium-horsepower applications. Worm gears can also be used for noise control. Its unique shape and size make it suitable for tight spaces. They are also suitable for conveying heavy materials and the packaging industry. In addition, they have high gear ratios, which make them suitable for small and compact machinery.
cost
The cost of a worm gear reducer gearbox depends on several factors, including the type of worm used, the materials used to manufacture the equipment, and the number of users. The worm gear reducer gearbox market is divided into two types: vertical and horizontal. Furthermore, the market is segmented by application, including the automotive industry, shipping industry, and machinery and equipment. Worm gear reducer gearbox is a popular type of reducer gearbox. They are available in standard and flush-type packaging. They feature C-side inputs for standard NEMA motors and multiple mounting positions to suit the application. For example, a soup factory can use the same hollow reducer gearbox in multiple installation locations. Another application for worm gear reducer gearboxes is in conveyors. They provide torque and speed reduction to move products efficiently. They are also widely used in security doors that automatically lock when they are closed. Typically, these doors use two separate worm drives. In this way, they cannot be reversed. The cost of a worm gear reducer gearbox is determined by several factors. Size and material are important. Worm gear reducer gearboxes can be made of aluminum, cast iron, or stainless steel. Its efficiency depends on its size and proportions. It is usually used as a retarder in low-speed machinery, but can also be used as a secondary braking device. There are two types of worms: standard worm and double worm gear. Standard worms have one or two threads, and double worm gears have one left-hand and right-hand thread. A single-threaded combination will give you a 50 reduction ratio, while a dual-threaded combination will only give you a 25% reduction.
manufacturing
Agknx Transmission Ltd. manufactures premium worm gear reducer gearboxes with robust construction and premium case-hardened steel worms. They use phosphor bronze centrifugally cast rims and attach them to the output shaft in the center. They also feature dual-purpose bearings and a large overhang load margin on the output shaft. The high-quality reducer gearbox also has a full range of positive lubrication functions. This means that they do not need special attention when using low-speed shaft extensions. editor by CX
RV Series Hollow Shaft Flange 5-one hundred Ratio Mount Reducer Worm Reduction Gearbox
Features
1. Gentle in weight and non-rusting two. Easy in operating, can operate a extended time in dreadful circumstances three. Substantial performance, minimal noise 4. Great-searching in look, resilient in services existence, and modest in quantity
Solution Pictures
Item Description
Design
571 ~ 150
Electricity
.06kw ~ 15kw
Enter pace
750rpm ~ 2000rpm
Reduction ratio
1/5 ~ 1/one hundred
Input motor
AC (1 section or 3 phase) / DC / BLDC / Stepper / Servo
Output shaft
Strong shaft / Hollow shaft / Output flange…
Dimension regular
Metric dimensions / Inch dimensions
Substance of housing
die-cast aluminum / Solid iron / Stainless steel
Equipment
Flange / CZPT shaft / Torque arm / Include …
Benefits
FAQ Q: Can you make the gearbox with customization? A: Yes, we can customize for every your request, like flange, shaft, configuration, substance, and so on.
Q: Do you offer samples? A: Indeed. The sample is obtainable for screening.
Q: What is your MOQ? A: It is 10pcs for the commencing of our business.
Q: What is your direct time? A: Normal goods need 5-30days, a little bit for a longer time for tailored goods.
Q: Do you give complex help? A: Yes. Our organization have layout and improvement crew, we can supply specialized help if you need.
Q: How to ship to us? A: It is obtainable by air, or by sea, or by prepare.
Q: How to spend the money? A: T/T and L/C are chosen, with a various forex, such as USD, EUR, RMB, and so on.
Q: How can I know the solution is suited for me? A: >1ST affirm drawing and specification >2nd take a look at sample >3rd start mass generation.
Q: Can I come to your company to go to? A: Indeed, you are welcome to visit us at any time.
Q: How shall we contact you? A:You can send an inquiry directly, and we will respond inside 24 hours.
Cheaper than planetary gearboxes In many cases, worm gear reducer gearboxes are a popular alternative to planetary gearboxes. A worm gear reducer gearbox is a mechanical device with vertical input and output shafts. This allows for very high reduction ratios. They are typically used in high-reduction situations such as machine tools. Worm gears are cheaper than traditional gearboxes. They also have many benefits, including noise reduction. The output shaft of the worm gear reducer gearbox is almost 90 degrees from the motor input shaft, making it ideal for high-torque applications. The worm gear reducer gearbox adopts an aluminum body, which is light in weight and high in operation efficiency. Additionally, they are available with hollow shafts and mounting flanges. In terms of initial cost, worm gear reducer gearboxes are cheaper than planetary gearboxes. In addition, they have better efficiency and longer service life. Worm drives are also ideal for portable battery-powered lifting equipment. The high gear ratio of the worm gear ensures that it does not reverse drive. The worm gear has a spring-applied brake that holds the motor in place. Planetary gearboxes are popular among industrial users. The efficiency of planetary gearboxes is important for practical applications.
pocket
The compact worm gear unit consists of a housing with an inner cavity. It has two side walls, one on either side of the front cover (13) and one on both sides of the rear cover (14). The front end cap is screwed onto the housing and the inner cavity is accessed through the rear end cap. The compact worm gear unit can be configured to suit your application. They have many advantages, including saving space and increasing torque. The range includes single-envelope and double-envelope versions, available in a number of different power ratings. Additionally, they are IP65-rated, making them ideal for applications involving high radial or axial forces. The compact worm reducer gearbox is a simple but effective worm drive. Its worm gear 16 meshes with the output shaft and rotates relatively stably. It also has a front-end cap and rear bearing. This enables the compact worm reducer gearbox to reduce vibration without damaging the output shaft. Compact worm gear reducer gearboxes are ideal for many applications and offer high efficiency. The compact design means you can mount them on the motor’s flange or base. Its durable construction makes it ideal for a variety of industries. They are extremely durable and can handle high-pressure and washdown conditions. They also come standard with a synthetic shaft.
high efficiency
High-efficiency worm gear reducer gearboxes are ideal for applications that require precision, repeatability, and efficient performance. These reducer gearboxes are designed with state-of-the-art servo motor technology to provide tight integration and an angular backlash of less than two arc minutes. The reduction ratio can be lower if the application requires it. Rising energy costs have led to an increased focus on the efficiency of drives. In response to this, manufacturers have increased the efficiency of worm gear reducer gearboxes through a number of technical improvements. By minimizing losses from rolling and sliding friction, worm gear reducer gearboxes are more efficient than their counterparts. The high-efficiency worm reducer gearbox is simple in design and has the characteristics of a compact structure, high-speed ratio, low power consumption, and self-locking. Other advantages of these reducer gearboxes include low noise and long service life. Many also have built-in control systems that allow manual and remote adjustments. They also feature automatic shutdown protection and thermal protection. High-efficiency worm reducer gearboxes can be used for mechanical acceleration. The input hypoid gear is usually made of steel, while the output hypoid gear is usually made of bronze. Bronze is a soft metal that is good at absorbing shock loads. However, bronze requires work hardening to achieve optimum hardness. For large worm gears, this process can take 300 to 550 hours.
low clearance
A low-clearance worm reducer gearbox is a device used to adjust the speed of a rotating shaft. It uses a worm gear consisting of two members. One worm is at one end of the shaft and the other is at the other end. Both worms are screwed into the synchronous drive structure. Low clearance worm gear reducer gearboxes can be produced on conventional worm gear production lines without overlapping investments. These units are usually made of soft rubber. Also, they are relatively quiet in operation. These machines are designed so that they are suitable for use in elevators. The softer material in the worm gear also helps absorb shock loads. The tooth profile of the worm gear is designed to change with the axial movement of the worm. Worms have thinner right teeth and thicker left teeth. As the worm moves to the right, its teeth mesh with the worm gear, reducing backlash. There are many different types of worm gears. The design of gears depends on many factors, including backlash, thermal design, friction factors and lubrication. Worm gears are made of several different materials. Some different types of materials used in worm gears require special lubrication.
quieter
The quieter worm reducer gearbox is designed to reduce the noise level of the rotating gear motor. The device has more gear teeth in meshing contact with the gears, which helps it run more quietly. In addition to being quieter than other transmissions, it’s also less expensive than its counterparts. Worm gearboxes can be used for different applications, but they are not as efficient as helical gearboxes. Worm reducer gearboxes are cheaper but less than 90% efficient. Higher gear ratios reduce efficiency, so worm gear reducer gearboxes are better suited for applications that require low-speed torque. The cost of buying a worm gearbox will depend on the horsepower and gear ratios required. Worm reducer gearboxes are also more comfortable to use than planetary gearboxes. They don’t vibrate and heat up quickly, making them an excellent choice for low to medium horsepower applications. Worm gear reducer gearboxes can be upgraded to improve their performance by combining with other gear trains or gearboxes.
easy to replace
An easily replaceable worm gear reducer gearbox can save you a lot of money. A worm gear reducer gearbox is part of a chain drive and allows you to change gear ratios quickly and easily. Worm gear reducer gearboxes can be easily replaced in a number of ways. It’s a good idea to read the manufacturer’s manual before replacing a worm gear reducer gearbox. Make sure you have the instructions available so you can refer to them in the future. Worm gear reducer gearboxes offer many advantages, including long service life and low noise. They are also designed with a 90-degree output shaft for easy installation. Another advantage of these gear reducer gearboxes is that they can be used with both solid and hollow output shafts. This means less maintenance and downtime. Worm gear reducer gearboxes are widely used. Most gear manufacturers have large inventories. Worm gears also have uniform mounting dimensions. Dimensional consistency means you don’t have to worry about matching the shaft length and diameter to the worm gear. You can easily find a replacement worm gear reducer gearbox for your equipment. When replacing the worm gear reducer gearbox, check the lubricating oil recommended by the machine. If not included, use original gear oil. Be sure to follow the manufacturer’s instructions carefully.
Attributes one.Wide transmission rate, strong output torque 2.Compact mechanical structure, light weight, small volume&Good heat-dissipating three.Smooth operation with lower noise or vibration four.Easy mounting, free linking, high efficiency 5. Perfect SUBSTITUDE FOR MOTOVARIO AND CZPT PRODUCTS
Apps Wide range of application,including light industry of food &beverage, Cement, bundle,construction material,chemicals and etc.
Technological knowledge:
Design
RV one hundred thirty 150
Solitary unit versions
NMRV – equipped for motor flanged coupling, NRV – with enter shaft, NMRV-E motor flanged coupling with worm extension shaft, NRV-E with double extension worm shaft,
Power
.06—-15KW
Single unit reduction ratio
1:5 7.5 eighty 100
Output torque
2.6—1195N.M
Worm shaft content
20CrMnTi with carburizing and quenching.The hardness of surface area is 56-62HRC with carbonized layer .5-.8mm
Worm wheel material
worm mandrel is HT250,and worm ring equipment,ZQSn10-1,hardness is 60HRC
Right after-sale provider: 1 12 months warranty,topic to correct procedure and installationfree complex help all the time.
Cargo shipping and shippment:
Samples and little amount will be organized via DHL or TNT, Bulk cargo will be arranged by means of perfessional shipping and delivery agent Urgent purchase can be ready prepared in 3-7 days when got the payment.
NMRV – fitted for motor flanged coupling, NRV – with input shaft, NMRV-E motor flanged coupling with worm extension shaft, NRV-E with double extension worm shaft,
Power
0.06—-15KW
Single unit reduction ratio
1:5 7.5 10 15 20 25 30 40 50 60 80 100
Output torque
2.6—1195N.M
Worm shaft material
20CrMnTi with carburizing and quenching.The hardness of surface is 56-62HRC with carbonized layer 0.5-0.8mm
Worm wheel material
worm mandrel is HT250,and worm ring gear,ZQSn10-1,hardness is 60HRC
NMRV – fitted for motor flanged coupling, NRV – with input shaft, NMRV-E motor flanged coupling with worm extension shaft, NRV-E with double extension worm shaft,
Power
0.06—-15KW
Single unit reduction ratio
1:5 7.5 10 15 20 25 30 40 50 60 80 100
Output torque
2.6—1195N.M
Worm shaft material
20CrMnTi with carburizing and quenching.The hardness of surface is 56-62HRC with carbonized layer 0.5-0.8mm
Worm wheel material
worm mandrel is HT250,and worm ring gear,ZQSn10-1,hardness is 60HRC
Advantages and disadvantages of worm gear reducer gearbox
If you are looking for a worm gear reducer gearbox, you have come to the right place. This article will cover the pros and cons of worm gear reducer gearboxes and discuss the different types available. You will learn about multi-head worm gear reducer gearboxes, hollow shaft worm gear reducer gearboxes as well as hypoid gear sets and motors.
Hollow shaft worm gear reducer gearbox
Hollow shaft worm gear reducer gearboxes are used to connect two or more rotating parts. They are available in single-axis and dual-axis versions and can be connected to various motor types. They can also have different ratios. The ratios of these gear reducer gearboxes depend on the quality of the bearings and assembly process. Hollow shaft worm gear reducer gearboxes are made of bronze worm gears and cast iron hubs. The gears are lubricated with synthetic oil. They are lightweight and durable. They can be installed in various engine housings. Additionally, these gear reducer gearboxes are available in a variety of sizes. The range includes 31.5, 40, 50, 63, and 75mm models. Other sizes are available upon request. In addition to worm gear reducer gearboxes, there are also helical gear reducer gearboxes. These reducer gearboxes can achieve very low output speeds. They are also suitable for all-around installations. In addition, the advantage of a multi-stage reducer gearbox is that it is more efficient than a single-stage gear reducer gearbox. They also feature low noise, low vibration, and low energy consumption. Hollow shaft worm gear reducer gearboxes are generally less expensive and last longer. They are also a suitable replacement for solid shaft gearboxes for machines that require high torque without compromising strength. Typical gear arrangements include worm, spur, helical and bevel gears. Gear ratio is the ratio of input torque to output torque.
Multi-head worm gear reducer gearbox
The multi-head worm gear reducer gearbox is used to reduce the speed of the machine. It uses friction to hold the worm in place while transmitting power. These gears can also be called ground worms and hardened worm gears. They are useful in conveying systems and most engineering applications. Multiple worm reducer gearboxes have a large number of gear ratios. These gear designs have a central cross-section that forms the front and rear boundaries of the worm gear. This design is a better choice than other worm gears because it is less prone to wear and can be used with a variety of motors and other electronics. Adjustable multi-head worm gear reducer gearbox to reduce axial play. Usually, the backlash on the left and right sides of the worm is the same. However, if you need less backlash, you can buy a double lead worm gear. This design is ideal for precision applications requiring small clearances. The lead of the opposing teeth of the double worm gear is different from the right side, so the backlash can be adjusted without adjusting the center distance between the worm gears. Worm gear reducer gearboxes are available from a variety of manufacturers. Many gear manufacturers stock these gears. Since the gear ratios are standardized, there is no need to adjust the height, diameter, or length of the shaft. Worm gears have fewer moving parts, which means they require less maintenance.
Hypoid Gear Set
Worm gears are the most common type of gear. While these gears are great for high-to-low ratios, hypoid gear sets are much more efficient in all ratios. This difference is due to higher torque density, better geometry and materials, and the way hypoid gears transmit force differently than worm gears. Hypoid gear sets have curved helical teeth. This results in smooth gear meshing and little noise. This is because the hypoid gears start to slowly contact each other, but the contact progresses smoothly from tooth to tooth. This reduces friction and wears, thereby increasing the efficiency of the machine. The main advantages of hypoid gears over worm gears are higher torque capacity and lower noise levels. Although their upfront cost may be higher, hypoid gears are more efficient than worm gears. They are able to handle higher initial inertia loads and can deliver more torque with a smaller motor. This saves money in the long run. Another advantage of hypoid gears is the lower operating temperature. They also do not require oil lubrication or ventilation holes, reducing maintenance requirements. The hypoid gear set is maintenance-free, and the grease on the hypoid gear set lasts for decades.
Hypoid gear motor
A hypoid gear motor is a good choice for a worm gear reducer gearbox as it allows for a smaller motor and more efficient energy transfer. In fact, a 1 hp motor driving a hypoid reducer gearbox can provide the same output as a 1/2 hp motor driving a worm reducer gearbox. A study by Agknx compared two gear reduction methods and determined that a hypoid gear motor produces more torque and power than a worm reducer gearbox when using a fixed reduction ratio of 60:1. The study also showed that the 1/2 HP hypoid gear motor is more energy efficient and reduces electricity bills. Worm reducer gearboxes run hotter than hypoid gears, and the added heat can shorten their lifespan. This can cause components to wear out faster, and the motor may require more frequent oil changes. In addition, hypoid gear motors are more expensive to manufacture. Compared to worm gears, hypoid gears offer higher efficiency and lower operating noise. However, they require additional processing techniques. They are made of bronze, a softer metal capable of absorbing heavy shock loads. Worm drives require work hardening and are less durable. Operating noise is reduced by up to 30%, and hypoid gears are less prone to breakage than bevel gears. Hypoid gear motors are prized for their efficiency and are used in applications requiring lower torque. A unique hypoid tooth profile reduces friction. In addition, hypoid gear motors are ideal for applications where space is limited. These geared motors are often used with pulleys and levers.
R series worm gear reducer gearbox
R series worm gear reducer gearboxes have a variety of characteristics that make them ideal for different applications. Its high rigidity cast iron housing and rigid side gears are designed for smooth drive and low noise. It also features high load capacity and long service life. Additionally, it can be assembled into many different configurations as required. High efficiency, large output torque and good use efficiency. It comes in four basic models ranging from 0.12KW to 200KW. It can be matched with right angle bevel gearbox to provide large speed ratio and high torque. This combination is also suitable for low output and high torque.
AGKNX Electric Worm Gear reducer gearbox
AGKNX Electric worm gear reducer gearboxes are available with NEMA C-face mounting flanges for a variety of motors. These reducer gearboxes feature double lip oil seals, an aluminum alloy housing, and two bearings on the input and output shafts. These reducer gearboxes are rust-proof and have epoxy paint on the inside. They are available in a variety of ratios, from 7.5:1 to 100:1. Worm reducer gearboxes are one of the most cost-effective and compact gears. These reducer gearboxes increase output torque while reducing input speed. AGKNX Electric’s worm gear reducer gearboxes are pre-installed with Mobil SHC634 Synthetic Gear Oil. These reducer gearboxes have an internal oil gallery guide to protect the shaft. They also have a one-piece cast iron housing. AGKNX Electric Corporation is the leading independent distributor of electric motors in the United States. They have eight strategically located warehouses, enabling them to ship most orders on the same day. They offer motors of various sizes up to 20,000 hp. They also offer a variety of motor controls and variable speed drives. editor by CX 2023-04-19
RV 12v DC Motor Worm GearBox with 20mm Shaft Worm Equipment
Item Description
NMRV 571-a hundred and fifty worm equipment box with flange and electric motor NMRV+NMRV Double Stage Arrangement Reduction Gear Box RV Sequence Worm Gearbox worm pace reducer nmrv worm equipment motor
Thorough Images
RV Series Including RV / NMRV / NRV. Principal Attribute of RV Series Worm Gearbox RV collection worm equipment reducer is a new-era product designed by CZPT on the foundation of perfecting WJ sequence items with a compromise of advanced technology equally at home and overseas. one. High-quality aluminum alloy, gentle in excess weight and non-rusting. two. Massive in output torque. three. Smooth working and low sounds,tough in dreadful situations. 4. Substantial radiation efficiency. 5. Good-hunting look, resilient in support existence and little quantity. six. Appropriate for omnibearing set up. Major Materials of RV Collection Worm Gearbox one. Housing: die-solid aluminum alloy(body dimension: 571 to 090), cast iron(frame dimension: 110 to a hundred and fifty). two. Worm: 20Crm, carbonization quencher heat treatment method tends to make the floor hardness of worm gears up to fifty six-62 HRX, retain carbonization layer’s thickness between .3 and .5mm soon after exact grinding. three. Worm Wheel: wearable stannum bronze alloy.
SPEED RATIO
seven.5~100
OUTPUT TORQUE
<1050NM
IN POWER
.09-11KW
MOUNTING TYPE
FOOT-MOUNTED FLANGE-MOUNTED
Solution Parameters
When working, great load capability, steady managing, minimal noise with high performance.
Gear Box’s Use Field
1
Metallurgy
11
Agitator
two
Mine
12
Rotary weeder
3
Machine
thirteen
Metallurgy
four
Energy
14
Compressor
five
Transmission
15
Petroleum business
6
Water Conserbancy
16
Air Compressor
7
Tomacco
seventeen
Crusher
8
Health-related
eighteen
Materials
nine
Packing
19
Electronics
ten
Chemical market
twenty
Textile indutry
…
…
Power
.06kw
.09kw
.12kw
.18kw
.25kw
.37kw
.55kw
.75kw
one.1kw
one.5kw
two.2kw
3kw
4kw
5.5kw
seven.5kw
11kw
15kw
Torque
2.6N.m-3000N.m
Ratio
7.5-a hundred, the double gearbox is far more
Coloration
Blue, Silver or as customers’ want
Content
Iron or Aluminium
Packing
Carton with Plywood Situation or as clients’ prerequisite
Sort
RV571
RV030
RV040
RV050
RV063
RV075
RV090
Weight
.7kg
one.3kg
two.3kg
3.5kg
six.2kg
9kg
13kg
Type
RV110
RV130
RV150
Weight
35kg
60kg
84kg
Certifications
Packaging & Shipping
Company Profile
Our Rewards
FAQ
Application:
Motor, Machinery
Hardness:
Hardened Tooth Surface
Installation:
Horizontal Type
Layout:
Worm
Gear Shape:
Worm
Step:
Single-Step
###
Customization:
Available
|
###
SPEED RATIO
7.5~100
OUTPUT TORQUE
<1050NM
IN POWER
0.09-11KW
MOUNTING TYPE
FOOT-MOUNTED FLANGE-MOUNTED
###
When working, great load capacity, stable running, low noise with high efficiency.
Gear Box’s Usage Field
1
Metallurgy
11
Agitator
2
Mine
12
Rotary weeder
3
Machine
13
Metallurgy
4
Energy
14
Compressor
5
Transmission
15
Petroleum industry
6
Water Conserbancy
16
Air Compressor
7
Tomacco
17
Crusher
8
Medical
18
Materials
9
Packing
19
Electronics
10
Chemical industry
20
Textile indutry
…
…
Power
0.06kw
0.09kw
0.12kw
0.18kw
0.25kw
0.37kw
0.55kw
0.75kw
1.1kw
1.5kw
2.2kw
3kw
4kw
5.5kw
7.5kw
11kw
15kw
Torque
2.6N.m-3000N.m
Ratio
7.5-100, the double gearbox is more
Color
Blue, Silver or as customers’ need
Material
Iron or Aluminium
Packing
Carton with Plywood Case or as clients’ requirement
Type
RV025
RV030
RV040
RV050
RV063
RV075
RV090
Weight
0.7kg
1.3kg
2.3kg
3.5kg
6.2kg
9kg
13kg
Type
RV110
RV130
RV150
Weight
35kg
60kg
84kg
Application:
Motor, Machinery
Hardness:
Hardened Tooth Surface
Installation:
Horizontal Type
Layout:
Worm
Gear Shape:
Worm
Step:
Single-Step
###
Customization:
Available
|
###
SPEED RATIO
7.5~100
OUTPUT TORQUE
<1050NM
IN POWER
0.09-11KW
MOUNTING TYPE
FOOT-MOUNTED FLANGE-MOUNTED
###
When working, great load capacity, stable running, low noise with high efficiency.
Gear Box’s Usage Field
1
Metallurgy
11
Agitator
2
Mine
12
Rotary weeder
3
Machine
13
Metallurgy
4
Energy
14
Compressor
5
Transmission
15
Petroleum industry
6
Water Conserbancy
16
Air Compressor
7
Tomacco
17
Crusher
8
Medical
18
Materials
9
Packing
19
Electronics
10
Chemical industry
20
Textile indutry
…
…
Power
0.06kw
0.09kw
0.12kw
0.18kw
0.25kw
0.37kw
0.55kw
0.75kw
1.1kw
1.5kw
2.2kw
3kw
4kw
5.5kw
7.5kw
11kw
15kw
Torque
2.6N.m-3000N.m
Ratio
7.5-100, the double gearbox is more
Color
Blue, Silver or as customers’ need
Material
Iron or Aluminium
Packing
Carton with Plywood Case or as clients’ requirement
Type
RV025
RV030
RV040
RV050
RV063
RV075
RV090
Weight
0.7kg
1.3kg
2.3kg
3.5kg
6.2kg
9kg
13kg
Type
RV110
RV130
RV150
Weight
35kg
60kg
84kg
Worm gear reducer gearbox
A worm gear reducer gearbox is a mechanical device used to reduce the viscosity of fluids. It can be used in a variety of applications and is available in a variety of sizes. Read on to learn more about these devices. They come in different shapes, sizes and prices. Also, these products are very reliable.
Viscosity
A new study shows that polymers derived from worms reduce the viscosity of aqueous solutions. The researchers mixed the worms with water and then applied shearing force to the mixture. Polymer-filled solutions are more resistant to shear forces than simple liquids. This is because when the solution is sheared, the filaments become entangled with each other. When the solution is sheared, the filaments line up, reducing the viscosity of the solution. The researchers then used live insects to study the polymer’s shear thinning properties. By measuring “worm activity”, the researchers could calculate the viscosity of the mixture. The researchers then altered the worms’ activity and measured changes in the viscosity of the mixture. The PSMA13 precursor was synthesized from BzMA at 90 °C. The resulting PSMA13-PBzMA65 worms were studied using SAXS, 1H NMR and TEM. They were found to be highly anisotropic over a wide temperature range. The efficiency of a worm gear reducer gearbox increases with the number of revolutions of the input shaft. Braking torque also increases with the viscosity of the oil. These three factors are used to determine the efficiency of a worm gear reducer gearbox. A worm gear reducer gearbox with a helical pinion on the motor shaft will achieve a 40:1 gear ratio. The combination of a 4 liter ratio helical primary gear with a 10:l worm secondary gear will achieve high efficiency and overload capability. The PSMA13-PBzMA65 dispersion has the same effective viscosity at 20 degrees Celsius and variable temperature. The transition time is 0.01 Pa s, indicating good thermal reversibility.
Self-locking function
Worm reducer gearboxes have many advantages. This gear has a high capacity and can transmit a lot of power. It’s also very quiet. Its advantages also include a space-saving design. Another benefit of worm reducer gearboxes is their ease of lubrication and cooling. It is also an excellent choice for transmitting high power with high gear ratios. The self-locking function of the worm gear unit ensures that torque is only transmitted in one direction. When the load peaks, the torque signal is disabled. Unlike conventional gear reducer gearboxes, self-locking worm gears are not interchangeable. Self-locking worm gears are not suitable for high mass applications because the weight of the driven mass can overwhelm the gear. The large mass can cause a huge side load on the worm, which can cause the worm to break. To solve this problem, a self-locking worm gear train with special provisions can be designed to reduce the heat generated. The self-locking properties of worm reducer gearboxes are helpful in many industrial applications. It prevents reversing, which saves money on the braking system. It can also be used to lift and hold loads. The self-locking function is very useful in preventing backing. The self-locking function depends on the pitch diameter and lead angle. A larger pitch diameter will make the self-locking function easier. However, the lead angle decreases as the pitch diameter increases. The higher pitch diameter will also make the worm reducer gearbox more resistant to backlash. Self-locking worm gears are also useful in lifting and hoisting applications. If the worm gear is self-locking, it cannot reverse its direction without positive torque.s This makes the worm gear ideal for applications where the worm must be lowered.
application
The worm gear reducer gearbox market is a global industry consisting of several sub-sectors. This report analyzes past and current market trends and discusses key challenges and opportunities in this market. It also highlights leading marketing players and their marketing strategies. Furthermore, the report covers important segments and provides information on emerging segments. Worm reducer gearboxes can be used in a variety of applications, such as reducing the speed and torque of rotating parts. These gears are usually available as gear sets and seat units and are available in multi-speed designs. Some manufacturers also offer precision worms and zero-backlash worms for high precision reduction. Typically, worm gears are used on vertical axes that do not intersect. Compared to other gear drives, they are inefficient but produce a lot of reduction. There are two basic types of worm gears: double envelope and single envelope. The difference is in how they work. When the two axes do not intersect, a double-enveloping worm gear is used. In the industrial world, worm gear reducer gearboxes are the most popular type of reducer gearbox. They are known for their high torque output multipliers and high reduction ratios. They are used in many power transmission applications including elevators, safety gates, and conveyor belts. They are especially suitable for low to medium-horsepower applications. Worm gears can also be used for noise control. Its unique shape and size make it suitable for tight spaces. They are also suitable for conveying heavy materials and the packaging industry. In addition, they have high gear ratios, which make them suitable for small and compact machinery.
cost
The cost of a worm gear reducer gearbox depends on several factors, including the type of worm used, the materials used to manufacture the equipment, and the number of users. The worm gear reducer gearbox market is divided into two types: vertical and horizontal. Furthermore, the market is segmented by application, including the automotive industry, shipping industry, and machinery and equipment. Worm gear reducer gearbox is a popular type of reducer gearbox. They are available in standard and flush-type packaging. They feature C-side inputs for standard NEMA motors and multiple mounting positions to suit the application. For example, a soup factory can use the same hollow reducer gearbox in multiple installation locations. Another application for worm gear reducer gearboxes is in conveyors. They provide torque and speed reduction to move products efficiently. They are also widely used in security doors that automatically lock when they are closed. Typically, these doors use two separate worm drives. In this way, they cannot be reversed. The cost of a worm gear reducer gearbox is determined by several factors. Size and material are important. Worm gear reducer gearboxes can be made of aluminum, cast iron, or stainless steel. Its efficiency depends on its size and proportions. It is usually used as a retarder in low-speed machinery, but can also be used as a secondary braking device. There are two types of worms: standard worm and double worm gear. Standard worms have one or two threads, and double worm gears have one left-hand and right-hand thread. A single-threaded combination will give you a 50 reduction ratio, while a dual-threaded combination will only give you a 25% reduction.
manufacturing
Agknx Transmission Ltd. manufactures premium worm gear reducer gearboxes with robust construction and premium case-hardened steel worms. They use phosphor bronze centrifugally cast rims and attach them to the output shaft in the center. They also feature dual-purpose bearings and a large overhang load margin on the output shaft. The high-quality reducer gearbox also has a full range of positive lubrication functions. This means that they do not need special attention when using low-speed shaft extensions. editor by CX 2023-04-18
Fundamental models can be utilized to a wide assortment of power reduction ratios from 5 to 1000. Guarantee: One year from day of shipping.
WORM GEARBOX
SNW SERIES
Output Speed Variety:
Type
Aged Kind
Output Torque
Output Shaft Dia.
14rpm-280rpm
SNW030
RV030
21N.m
φ14
Applicable Motor Energy:
SNW040
RV040
45N.m
φ19
.06kW-11kW
SNW050
RV050
84N.m
φ25
Enter Options1:
SNW063
RV063
160N.m
φ25
With Inline AC Motor
SNW075
RV075
230N.m
φ28
Input Options2:
SNW090
RV090
410N.m
φ35
With Square flange
SNW105
RV105
630N.m
φ42
Input Options3:
SNW110
RV110
725N.m
φ42
With Enter Shaft
SNW130
RV130
1050N.m
φ45
Input Options4:
SNW150
RV150
1550N.m
φ50
With Enter Flange
Starshine Push
ZheJiang CZPT Generate Co.,Ltd,the predecessor was a point out-owned military mould organization, was proven in 1965. CZPT specializes in the comprehensive energy transmission remedy for large-conclude tools production industries dependent on the purpose of “Platform Item, Software Style and Professional Service”. Starshine have a robust specialized power with more than 350 personnel at present, such as over 30 engineering specialists, 30 top quality inspectors, covering an region of 80000 sq. CZPT and types of innovative processing devices and screening equipments. We have a great foundation for the market application advancement and services of high-conclude speed reducers & variators possessing to the provincial engineering engineering study middle,the lab of equipment pace reducers, and the foundation of modern R&D.
Our Staff
High quality Management Top quality:Insist on Improvement,Strive for Excellence With the development of equipment manufacturing indurstry,customer never satirsfy with the current quality of our products,on the contrary,wcreate the value of quality. Quality policy:to enhance the overall level in the field of power transmission Quality View:Continuous Improvement , pursuit of excellence Quality Philosophy:Quality creates value
3. Incoming Quality Control To establish the AQL acceptable level of incoming material control, to provide the material for the whole inspection, sampling, immunity. On the acceptance of qualified products to warehousing, substandard goods to take return, check, rework, rework inspection responsible for tracking bad, to monitor the supplier to take corrective measures to prevent recurrence.
four. Process Quality Control The manufacturing site of the first examination, inspection and final inspection, sampling according to the requirements of some projects, judging the quality change trend found abnormal phenomenon of manufacturing, and supervise the production department to improve, eliminate the abnormal phenomenon or state.
5. FQC(Final QC) After the manufacturing department will complete the product, stand in the customer’s position on the finished product quality verification, in order to ensure the quality of customer expectations and needs.
six. OQC(Outgoing QC) After the product sample inspection to determine the qualified, allowing storage, but when the finished product from the warehouse before the formal delivery of the goods, there is a check, this is called the shipment inspection.Check content:In the warehouse storage and transfer status to confirm, while confirming the delivery of the product is a product inspection to determine the qualified products.
Packing
Delivery
/ Piece |
1 Piece
(Min. Order)
###
Application:
Motor, Machinery, Agricultural Machinery, Power Transmission Machinery
Worm reducer gearboxes are commonly used to reduce the Agknx produced by a rotating shaft. They can achieve reduction ratios of five to sixty. In contrast, a single-stage hypoid gear can achieve up to a 120:1 reduction ratio. For further reduction, another type of gearing is used. So, a single stage worm reducer gearbox cannot achieve higher ratios than these.<br
Mechanics
A worm reducer gearbox is an auxiliary mechanical device that uses worms to reduce the size of a rotating shaft. These worms have a range of tooth forms. One form is a line weave twist surface. Another is a trapezoid based on a central cross section. The trapezoid can be perpendicular to the tooth cross section, or it can be normal to the root cross section. Other forms include involute helicoids and convolute worms, which use a straight line intersecting the involute generating line. Worm gears are lubricated with a special lubricant. Because worm gears are complex, it’s important to use the correct lubricant. Worm gear manufacturers provide approved lubricants for their gears. Using unapproved gear oil can damage your reducer gearbox’s efficiency. The right lubricant depends on several factors, including load, speed, duty cycle, and expected operating temperatures. The efficiency of a worm gear reducer gearbox depends on several factors, including losses at gear mesh, losses in the bearings, and windage in the oil seal lip. In addition, the worm gear reducer gearbox’s efficiency varies with ambient temperature and operating temperature. The worm gear reducer gearbox’s efficiency can also vary with the ratio of the load. Moreover, worm gear reducer gearboxes are subject to break-in. Worm gear reducer gearboxes are used in many different applications. They are typically used in small electric motors, but they’re also used in conveyor systems, presses, elevators, and mining applications. Worm gears are also commonly found in stringed musical instruments. Worm gears have excellent reduction ratios and high Agknx multiplication, and they’re often used as speed reducer gearboxes in low to medium-speed applications. However, the efficiency of worm gear reducer gearboxes decreases with increasing ratios.
Sizes
Worm reducer gearboxes come in different sizes and tooth shapes. While the tooth shape of one worm is similar to the other, different worms are designed to carry a different amount of load. For example, a circular arc worm may have a different tooth shape than one with a secondary curve. Worm gears can also be adjusted for backlash. The backlash is the difference between the advancing and receding arc. There are two sizes of worm reducer gearboxes available from Agknx Transmission. The SW-1 and SW-5 models offer ratios of 3.5:1 to 60:1 and 5:1 to 100:1 respectively. The size of the worm reducer gearbox is determined by the required gear ratio. Worm gears have different thread counts. One is based on the central cross-section of the worm, and the other is on the right. Worm gears can have either a single or double thread. Single-threaded gears will reduce speed by 50 percent, while double-threaded gears will reduce speed by 25 percent. Worm gear reducer gearboxes are lightweight and highly reliable. They can accommodate a variety of NEMA input flanges and hollow output bore sizes. Worm reducer gearboxes can be found at 6 regional warehouses, with prepaid freight. To make a purchasing decision, you should consider the horsepower and Agknx requirements of your specific application.
Applications
The Worm reducer gearbox market is a global business that is dominated by the North American and European regions. The report provides in-depth information on the market trends, key challenges, and opportunities. It also examines the current state of the industry and projects future market growth. The report is organized into segments based on product type, major geographical regions, and application. It also presents statistics and key data about the market. Worm gear reducer gearboxes have many applications. They can be used to increase the speed of convey belts. They also help reduce noise. Worm gears have many teeth that touch the gear mesh, which makes them quieter. Moreover, the worm gears require only a single stage reducer gearbox, reducing the number of moving parts in the system. The worm gear has long life and is suitable for different industries. It is a perfect choice for elevators and other applications that need fast stopping and braking. Its compact size and ability to hold a load make it suitable for these applications. It also prevents the load from free-falling as a result of a sudden braking. Worm gears can also be used in heavy-duty machinery such as rock crushers. Worm gears are similar to ordinary gears except that they transfer motion at a 90-degree angle. As a result, the worm gears are extremely quiet, making them a suitable option for noise sensitive applications. They are also excellent for low-voltage applications, where the noise is critical. Worm gears are ideal for applications with space restrictions, because they require fewer gear sets. The worm gears also allow for a smaller gearbox size. Consequently, they are the perfect choice for machines that are space-constrained, such as conveyors and packaging equipment.
Cost
The lifespan of a worm gear reducer gearbox is comparable to other gear reducer gearboxes. Worm gears have a long history of innovation and use in various industries, from shipbuilding to automobile manufacturing. Today, these gear reducer gearboxes are still popular with engineers. However, there are some things to keep in mind before buying one. In the first place, a worm reducer gearbox needs to be affordable. Generally, a worm reducer gearbox costs about $120. The price varies with the brand name and features. Some products are more expensive than others, so be sure to shop around for the best price. In addition, it is important to consider the quality and design of the worm reducer gearbox before making a purchase. Worm gear manufacturers have made significant advancements in materials, design and manufacturing. These advancements, along with the use of advanced lubricants, have resulted in significant increases in efficiency. For example, double enveloping worm gear reducer gearboxes have improved efficiency by three to eight percentage points. This improvement was achieved through rigorous testing of manufacturing processes and materials. With these improvements, worm gear reducer gearboxes have become more desirable in today’s market. Worm reducer gearboxes are extremely versatile and reliable, and are available in a variety of sizes. Domestic manufacturers usually stock a large selection of reducer gearboxes, and are often able to ship them the same day you place your order. Most major domestic worm gear reducer gearbox manufacturers also share some critical mounting dimensions, such as the output shaft diameter, the mounting hole location, and the overall reducer gearbox housing height. Most manufacturers also offer standardized gear ratios. Some manufacturers have also improved gear design and added synthetic lubricants for better performance. In addition, different tooth shapes of worms can increase their load carrying capacity. They can be used on secondary curves and circular arc cross sections. Moreover, the pitch point defines the boundary of the cross section. The mesh on the receding arc is smoother than that of the advancing arc. However, in the case of negative shifting, most of the mesh is on the receding arc.
Self-locking function
A worm reducer gearbox has a self-locking function. When a worm is fitted with all of its addendum teeth, the total number of teeth in the system should be greater than 40. This self-locking function is achieved through the worm’s rack and pinion mechanism. The worm’s self-locking feature can prevent the load from being dropped and is useful for many applications. The self-locking function of a worm reducer gearbox is possible for two main reasons. First of all, a worm reducer gearbox uses two or more gears. One gear is placed at the input, and the other gear runs the output shaft. This mechanism produces a torque, which is transmitted to a spur gear. Worm reducer gearboxes can be used in a variety of industrial applications. Because of their self-locking function, they are useful for preventing back-driving. They are also helpful for lifting and holding loads. Their self-locking mechanism allows for a large gear reduction ratio without increasing the size of a gear box. Self-locking gears can be used to prevent back-driving and inertial driving. This is useful for many industries and can prevent backdriving. However, one major disadvantage of self-locking gears is their sensitivity to operating conditions. Lubrication, vibration, and misalignment can affect their reliability. Embodiments of the invention provide a self-locking mechanism that prevents back-driving but allows forward-driving. The self-locking mechanism may comprise first and second ratchet cams disposed about a gear member. A releasable coupling member may be interposed between the gear member and the ratchet cam. This facilitates selective coupling and decoupling. The worm reducer gearbox has several advantages. Its compact design is ideal for many mechanical transmission systems. It also provides greater load capacity than a cross-axis helical gear mechanism.
Primary Functions: 1) Produced of high top quality aluminum alloy, gentle weight and non-rusting two) Big output torque and high radiating performance three) Clean operating and lower sound, can function prolonged time in dreadful problem four) Excellent-looking physical appearance, tough services daily life and modest quantity five) Appropriate for omnibearing set up Principal Materials: 1)housing:aluminium alloy ADC12(dimension 571-090) die solid iron HT200(dimension 110-a hundred and fifty) two)Worm:20Cr, ZI Involute profile carbonize&quencher heat remedy make equipment surface area hardness up to 56-sixty two HRC After precision grinding, carburization layer’s thickness between .3-.5mm. three)Worm Wheel:wearable stannum alloy CuSn10-1 Mix Choices: Input:with input shaft, With square flange,With IEC normal input flange Output:with torque arm, output flange, one output shaft, double output shaft, plastic cover Worm reducers are obtainable with diffferent mixtures: NMRV+NMRV, NMRV+NRV, NMRV+Computer, NMRV+UDL, NMRV+MOTORS
In depth Photographs
Solution Parameters
Old Model
New Model
Ratio
Center Distance
Power
Enter Dia.
Output Dia.
Output Torque
Weight
RV571
7.5~100
25mm
.06KW~.12KW
Φ9
Φ11
21N.m
.7kgs
RV030
RW030
seven.5~100
30mm
.06KW~.25KW
Φ9(Φ11)
Φ14
45N.m
1.2kgs
RV040
RW040
seven.5~a hundred
40mm
.09KW~.55KW
Φ9(Φ11,Φ14)
Φ18(Φ19)
84N.m
two.3kgs
RV050
RW050
7.5~a hundred
50mm
.12KW~1.5KW
Φ11(Φ14,Φ19)
Φ25(Φ24)
160N.m
three.5kgs
RV063
RW063
7.5~a hundred
63mm
.18KW~2.2KW
Φ14(Φ19,Φ24)
Φ25(Φ28)
230N.m
6.2kgs
RV075
RW075
7.5~one hundred
75mm
.25KW~4.0KW
Φ14(Φ19,Φ24,Φ28)
Φ28(Φ35)
410N.m
nine.0kgs
RV090
RW090
7.5~a hundred
90mm
.37KW~4.0KW
Φ19(Φ24,Φ28)
Φ35(Φ38)
725N.m
13.0kgs
RV110
RW110
seven.5~one hundred
110mm
.55KW~7.5KW
Φ19(Φ24,Φ28,Φ38)
Φ42
1050N.m
35.0kgs
RV130
RW130
7.5~one hundred
130mm
.75KW~7.5KW
Φ24(Φ28,Φ38)
Φ45
1550N.m
48.0kgs
RV150
RW150
seven.5~100
150mm
2.2KW~15KW
Φ28(Φ38,Φ42)
Φ50
84.0kgs
Exploded See:
GMRV Define Dimension:
GMRV
A
B
C
C1
D(H8)
E(h8)
F
G
G1
H
H1
I
M
N
O
P
Q
R
S
T
BL
β
b
t
V
030
eighty
ninety seven
54
forty four
fourteen
fifty five
32
56
sixty three
sixty five
29
fifty five
forty
57
30
seventy five
44
6.five
21
five.five
M6*10(n=4)
0°
5
sixteen.3
27
040
one hundred
121.5
70
60
18(19)
sixty
43
71
seventy eight
seventy five
36.5
70
fifty
seventy one.five
40
87
fifty five
6.five
26
six.five
M6*ten(n=4)
45°
six
twenty.8(21.8)
35
050
120
a hundred and forty four
eighty
70
twenty five(24)
70
forty nine
85
92
eighty five
forty three.5
eighty
60
eighty four
fifty
a hundred
64
eight.five
30
7
M8*twelve(n=4)
45°
8
28.3(27.3)
40
063
one hundred forty four
174
100
85
twenty five(28)
80
67
103
112
ninety five
fifty three
ninety five
seventy two
102
63
110
eighty
8.five
36
eight
M8*12(n=8)
45°
eight
28.3(31.3)
fifty
075
172
205
a hundred and twenty
ninety
28(35)
95
72
112
a hundred and twenty
115
fifty seven
112.5
86
119
seventy five
a hundred and forty
ninety three
11
40
ten
M8*14(n=8)
45°
8(ten)
31.3(38.3)
60
090
206
238
a hundred and forty
one hundred
35(38)
a hundred and ten
74
a hundred thirty
a hundred and forty
130
67
129.five
103
a hundred thirty five
90
a hundred and sixty
102
13
45
eleven
M10*16(n=8)
45°
10
38.3(41.3)
70
110
255
295
170
one hundred fifteen
42
a hundred thirty
–
one hundred forty four
155
a hundred sixty five
seventy four
one hundred sixty
127.5
167.5
one hundred ten
200
one hundred twenty five
fourteen
fifty
14
M10*eighteen(n=8)
45°
12
45.three
eighty five
130
293
335
two hundred
120
forty five
a hundred and eighty
–
one hundred fifty five
a hundred and seventy
215
81
179
146.5
187.5
130
250
a hundred and forty
sixteen
sixty
fifteen
M12*twenty(n=8)
45°
fourteen
48.eight
100
a hundred and fifty
340
four hundred
240
145
50
a hundred and eighty
–
185
two hundred
215
ninety six
210
a hundred and seventy
230
one hundred fifty
250
180
18
seventy two.5
18
M12*22(n=8)
45°
fourteen
53.8
120
Business Profile
About CZPT Transmission: We are a professional reducer maker located in HangZhou, ZHangZhoug province. Our leading products is full range of RV571-150 worm reducers , also supplied GKM hypoid helical gearbox, GRC inline helical gearbox, Pc models, UDL Variators and AC Motors, G3 helical gear motor. Merchandise are broadly used for apps this sort of as: foodstuffs, ceramics, packing, chemical substances, pharmacy, plastics, paper-making, building machinery, metallurgic mine, environmental safety engineering, and all varieties of automated traces, and assembly strains. With quick shipping, outstanding soon after-product sales support, innovative producing facility, our products sell well both at home and abroad. We have exported our reducers to Southeast Asia, Japanese Europe and the Center East and so on.Our aim is to produce and innovate on the foundation of substantial top quality, and produce a good status for reducers. Workshop:
Exhibitions: We participate Germany Hannver Exhibition-ZheJiang PTC Reasonable-Turkey Win Eurasia
Packaging & Shipping
Packing data:Plastic Baggage+Cartons+Wooden Circumstances , or on request
Set up Guidelines
To put in the reducer, it is needed to note the following problems: one)Verify the right rotation route of output shaft before fitting reducer to equipment. two)Prior to mounting, pls examine shaft diameter, bore diameter, essential and keyway, to be sure their dimension are not deviation In buy to preserve very good functionality, also pls avoid assembling too limited or as well unfastened. 3)Reducer have to be mounted to devices stably to avoid vibration. four)Anytime possible,shield the reducer towards photo voltaic radiation and bad temperature. five)In the circumstance of specifically prolonged interval of storage(4-6 months), if the oil seal is not immersed in lubricant within the device, it is recommended to alter it considering that the rubber could adhere to the shaft or may possibly even have missing the elasticity. 6)Portray must certainly not go over rubber elements and the holes on breather plug if any. seven)When join with hollow or CZPT shaft, pls grease the joint to avoid lock or oxidation. 8)Check the appropriate lubricant degree by way of indicator if there is one particular. nine)Commencing must consider location steadily, without having instantly implementing the optimum load. 10)When utilizing different of motors to match reducer directly, supporting unit is required if motor is way too hefty. 11)Make certain good heat dissipation by trying to keep very good ventilation close to the motor supporter. twelve)In the scenario of ambient temperature40ºC, pls contact the specialized section.
Right after Product sales Services
one.Upkeep Time and Warranty:Inside of 1 calendar year right after getting products. 2.Other Services: Including modeling selection information, installation guide, and problem resolution guidebook, etc.
FAQ
one.Q:Can you make as for each consumer drawing? A: Sure, we provide customized support for buyers accordingly. We can use customer’s nameplate for gearboxes. two.Q:What is your terms of payment ? A: 30% deposit prior to creation,equilibrium T/T before shipping and delivery. three.Q:Are you a trading business or producer? A:We are a manufacurer with sophisticated tools and seasoned personnel. four.Q:What is actually your production capability? A:8000-9000 PCS/Thirty day period five.Q:Totally free sample is obtainable or not? A:Yes, we can source free of charge sample if consumer concur to pay for the courier expense six.Q:Do you have any certificate? A:Indeed, we have CE certificate and SGS certificate report.
Contact data: Ms Lingel Pan For any inquiries just really feel free ton make contact with me. Several many thanks for your sort focus to our organization!
/ Piece |
1 Piece
(Min. Order)
###
Application:
Motor, Machinery, Marine, Agricultural Machinery, Industry
A worm gear reducer gearbox is a mechanical device used to reduce the viscosity of fluids. It can be used in a variety of applications and is available in a variety of sizes. Read on to learn more about these devices. They come in different shapes, sizes and prices. Also, these products are very reliable.
Viscosity
A new study shows that polymers derived from worms reduce the viscosity of aqueous solutions. The researchers mixed the worms with water and then applied shearing force to the mixture. Polymer-filled solutions are more resistant to shear forces than simple liquids. This is because when the solution is sheared, the filaments become entangled with each other. When the solution is sheared, the filaments line up, reducing the viscosity of the solution. The researchers then used live insects to study the polymer’s shear thinning properties. By measuring “worm activity”, the researchers could calculate the viscosity of the mixture. The researchers then altered the worms’ activity and measured changes in the viscosity of the mixture. The PSMA13 precursor was synthesized from BzMA at 90 °C. The resulting PSMA13-PBzMA65 worms were studied using SAXS, 1H NMR and TEM. They were found to be highly anisotropic over a wide temperature range. The efficiency of a worm gear reducer gearbox increases with the number of revolutions of the input shaft. Braking torque also increases with the viscosity of the oil. These three factors are used to determine the efficiency of a worm gear reducer gearbox. A worm gear reducer gearbox with a helical pinion on the motor shaft will achieve a 40:1 gear ratio. The combination of a 4 liter ratio helical primary gear with a 10:l worm secondary gear will achieve high efficiency and overload capability. The PSMA13-PBzMA65 dispersion has the same effective viscosity at 20 degrees Celsius and variable temperature. The transition time is 0.01 Pa s, indicating good thermal reversibility.
Self-locking function
Worm reducer gearboxes have many advantages. This gear has a high capacity and can transmit a lot of power. It’s also very quiet. Its advantages also include a space-saving design. Another benefit of worm reducer gearboxes is their ease of lubrication and cooling. It is also an excellent choice for transmitting high power with high gear ratios. The self-locking function of the worm gear unit ensures that torque is only transmitted in one direction. When the load peaks, the torque signal is disabled. Unlike conventional gear reducer gearboxes, self-locking worm gears are not interchangeable. Self-locking worm gears are not suitable for high mass applications because the weight of the driven mass can overwhelm the gear. The large mass can cause a huge side load on the worm, which can cause the worm to break. To solve this problem, a self-locking worm gear train with special provisions can be designed to reduce the heat generated. The self-locking properties of worm reducer gearboxes are helpful in many industrial applications. It prevents reversing, which saves money on the braking system. It can also be used to lift and hold loads. The self-locking function is very useful in preventing backing. The self-locking function depends on the pitch diameter and lead angle. A larger pitch diameter will make the self-locking function easier. However, the lead angle decreases as the pitch diameter increases. The higher pitch diameter will also make the worm reducer gearbox more resistant to backlash. Self-locking worm gears are also useful in lifting and hoisting applications. If the worm gear is self-locking, it cannot reverse its direction without positive torque.s This makes the worm gear ideal for applications where the worm must be lowered.
application
The worm gear reducer gearbox market is a global industry consisting of several sub-sectors. This report analyzes past and current market trends and discusses key challenges and opportunities in this market. It also highlights leading marketing players and their marketing strategies. Furthermore, the report covers important segments and provides information on emerging segments. Worm reducer gearboxes can be used in a variety of applications, such as reducing the speed and torque of rotating parts. These gears are usually available as gear sets and seat units and are available in multi-speed designs. Some manufacturers also offer precision worms and zero-backlash worms for high precision reduction. Typically, worm gears are used on vertical axes that do not intersect. Compared to other gear drives, they are inefficient but produce a lot of reduction. There are two basic types of worm gears: double envelope and single envelope. The difference is in how they work. When the two axes do not intersect, a double-enveloping worm gear is used. In the industrial world, worm gear reducer gearboxes are the most popular type of reducer gearbox. They are known for their high torque output multipliers and high reduction ratios. They are used in many power transmission applications including elevators, safety gates, and conveyor belts. They are especially suitable for low to medium-horsepower applications. Worm gears can also be used for noise control. Its unique shape and size make it suitable for tight spaces. They are also suitable for conveying heavy materials and the packaging industry. In addition, they have high gear ratios, which make them suitable for small and compact machinery.
cost
The cost of a worm gear reducer gearbox depends on several factors, including the type of worm used, the materials used to manufacture the equipment, and the number of users. The worm gear reducer gearbox market is divided into two types: vertical and horizontal. Furthermore, the market is segmented by application, including the automotive industry, shipping industry, and machinery and equipment. Worm gear reducer gearbox is a popular type of reducer gearbox. They are available in standard and flush-type packaging. They feature C-side inputs for standard NEMA motors and multiple mounting positions to suit the application. For example, a soup factory can use the same hollow reducer gearbox in multiple installation locations. Another application for worm gear reducer gearboxes is in conveyors. They provide torque and speed reduction to move products efficiently. They are also widely used in security doors that automatically lock when they are closed. Typically, these doors use two separate worm drives. In this way, they cannot be reversed. The cost of a worm gear reducer gearbox is determined by several factors. Size and material are important. Worm gear reducer gearboxes can be made of aluminum, cast iron, or stainless steel. Its efficiency depends on its size and proportions. It is usually used as a retarder in low-speed machinery, but can also be used as a secondary braking device. There are two types of worms: standard worm and double worm gear. Standard worms have one or two threads, and double worm gears have one left-hand and right-hand thread. A single-threaded combination will give you a 50 reduction ratio, while a dual-threaded combination will only give you a 25% reduction.
manufacturing
Agknx Transmission Ltd. manufactures premium worm gear reducer gearboxes with robust construction and premium case-hardened steel worms. They use phosphor bronze centrifugally cast rims and attach them to the output shaft in the center. They also feature dual-purpose bearings and a large overhang load margin on the output shaft. The high-quality reducer gearbox also has a full range of positive lubrication functions. This means that they do not need special attention when using low-speed shaft extensions. editor by CX 2023-04-07
Higher Top quality RV Collection worm 5: 1 ratio gearbox motor and gear box/maritime diesel engine with gearbox
Characteristics: one. Light-weight in fat and non-rusting 2. Smooth in operating, can perform extended time in dreadful circumstances 3. Higher performance, low sound 4. Very good-looking in visual appeal, sturdy in support existence and little in quantity
Item image:
Specification for worm reducer:
Model
571 ~ 150
Electrical power
.06kw ~ 15kw
Input pace
750rpm ~ 2000rpm
Reduction ratio
one/5 ~ 1/100
Input motor
AC (1 period or 3 phase) / DC / BLDC / Stepper / Servo
Output shaft
Reliable shaft / Hollow shaft / Output flange…
Dimension common
Metric dimension / Inch dimensions
Material of housing
die-cast aluminum / Forged iron / Stainless steel
Add-ons
Flange / CZPT shaft / Torque arm / Go over …
FAQ Q: Can you make the reducer with customization? A: Of course, we can customize per your ask for, like flange, shaft, configuration, substance, etc.
Q: Do you provide samples? A: Of course. Sample is offered for tests.
Q: What is your MOQ? A: It is 10pcs for the commencing of our company.
Q: What is actually your lead time? A: Regular product want 5-30days, a little bit more time for personalized items.
Q: Do you give technologies assist? A: Sure. Our firm have layout and development group, we can offer technological innovation support if you require.
Q: How to ship to us? A: It is available by air, or by sea, or by practice.
Q: How to pay out the income? A: T/T and L/C is preferred, with diverse currency, such as USD, EUR, RMB, etc.
Q: How can I know the merchandise is ideal for me? A: >1ST affirm drawing and specification >2nd examination sample >3rd start off mass production.
Q: Can I arrive to your company to visit? A: Indeed, you are welcome to visit us at any time.
Q: How shall we get in touch with you? A:You can send inquiry directly, and we will answer within 24 hours.
AC (1 phase or 3 phase) / DC / BLDC / Stepper / Servo
Output shaft
Solid shaft / Hollow shaft / Output flange…
Dimension standard
Metric size / Inch size
Material of housing
die-cast aluminum / Cast iron / Stainless steel
Accessories
Flange / Solid shaft / Torque arm / Cover …
Advantages and disadvantages of worm gear reducer gearbox
If you are looking for a worm gear reducer gearbox, you have come to the right place. This article will cover the pros and cons of worm gear reducer gearboxes and discuss the different types available. You will learn about multi-head worm gear reducer gearboxes, hollow shaft worm gear reducer gearboxes as well as hypoid gear sets and motors.
Hollow shaft worm gear reducer gearbox
Hollow shaft worm gear reducer gearboxes are used to connect two or more rotating parts. They are available in single-axis and dual-axis versions and can be connected to various motor types. They can also have different ratios. The ratios of these gear reducer gearboxes depend on the quality of the bearings and assembly process. Hollow shaft worm gear reducer gearboxes are made of bronze worm gears and cast iron hubs. The gears are lubricated with synthetic oil. They are lightweight and durable. They can be installed in various engine housings. Additionally, these gear reducer gearboxes are available in a variety of sizes. The range includes 31.5, 40, 50, 63, and 75mm models. Other sizes are available upon request. In addition to worm gear reducer gearboxes, there are also helical gear reducer gearboxes. These reducer gearboxes can achieve very low output speeds. They are also suitable for all-around installations. In addition, the advantage of a multi-stage reducer gearbox is that it is more efficient than a single-stage gear reducer gearbox. They also feature low noise, low vibration, and low energy consumption. Hollow shaft worm gear reducer gearboxes are generally less expensive and last longer. They are also a suitable replacement for solid shaft gearboxes for machines that require high torque without compromising strength. Typical gear arrangements include worm, spur, helical and bevel gears. Gear ratio is the ratio of input torque to output torque.
Multi-head worm gear reducer gearbox
The multi-head worm gear reducer gearbox is used to reduce the speed of the machine. It uses friction to hold the worm in place while transmitting power. These gears can also be called ground worms and hardened worm gears. They are useful in conveying systems and most engineering applications. Multiple worm reducer gearboxes have a large number of gear ratios. These gear designs have a central cross-section that forms the front and rear boundaries of the worm gear. This design is a better choice than other worm gears because it is less prone to wear and can be used with a variety of motors and other electronics. Adjustable multi-head worm gear reducer gearbox to reduce axial play. Usually, the backlash on the left and right sides of the worm is the same. However, if you need less backlash, you can buy a double lead worm gear. This design is ideal for precision applications requiring small clearances. The lead of the opposing teeth of the double worm gear is different from the right side, so the backlash can be adjusted without adjusting the center distance between the worm gears. Worm gear reducer gearboxes are available from a variety of manufacturers. Many gear manufacturers stock these gears. Since the gear ratios are standardized, there is no need to adjust the height, diameter, or length of the shaft. Worm gears have fewer moving parts, which means they require less maintenance.
Hypoid Gear Set
Worm gears are the most common type of gear. While these gears are great for high-to-low ratios, hypoid gear sets are much more efficient in all ratios. This difference is due to higher torque density, better geometry and materials, and the way hypoid gears transmit force differently than worm gears. Hypoid gear sets have curved helical teeth. This results in smooth gear meshing and little noise. This is because the hypoid gears start to slowly contact each other, but the contact progresses smoothly from tooth to tooth. This reduces friction and wears, thereby increasing the efficiency of the machine. The main advantages of hypoid gears over worm gears are higher torque capacity and lower noise levels. Although their upfront cost may be higher, hypoid gears are more efficient than worm gears. They are able to handle higher initial inertia loads and can deliver more torque with a smaller motor. This saves money in the long run. Another advantage of hypoid gears is the lower operating temperature. They also do not require oil lubrication or ventilation holes, reducing maintenance requirements. The hypoid gear set is maintenance-free, and the grease on the hypoid gear set lasts for decades.
Hypoid gear motor
A hypoid gear motor is a good choice for a worm gear reducer gearbox as it allows for a smaller motor and more efficient energy transfer. In fact, a 1 hp motor driving a hypoid reducer gearbox can provide the same output as a 1/2 hp motor driving a worm reducer gearbox. A study by Agknx compared two gear reduction methods and determined that a hypoid gear motor produces more torque and power than a worm reducer gearbox when using a fixed reduction ratio of 60:1. The study also showed that the 1/2 HP hypoid gear motor is more energy efficient and reduces electricity bills. Worm reducer gearboxes run hotter than hypoid gears, and the added heat can shorten their lifespan. This can cause components to wear out faster, and the motor may require more frequent oil changes. In addition, hypoid gear motors are more expensive to manufacture. Compared to worm gears, hypoid gears offer higher efficiency and lower operating noise. However, they require additional processing techniques. They are made of bronze, a softer metal capable of absorbing heavy shock loads. Worm drives require work hardening and are less durable. Operating noise is reduced by up to 30%, and hypoid gears are less prone to breakage than bevel gears. Hypoid gear motors are prized for their efficiency and are used in applications requiring lower torque. A unique hypoid tooth profile reduces friction. In addition, hypoid gear motors are ideal for applications where space is limited. These geared motors are often used with pulleys and levers.
R series worm gear reducer gearbox
R series worm gear reducer gearboxes have a variety of characteristics that make them ideal for different applications. Its high rigidity cast iron housing and rigid side gears are designed for smooth drive and low noise. It also features high load capacity and long service life. Additionally, it can be assembled into many different configurations as required. High efficiency, large output torque and good use efficiency. It comes in four basic models ranging from 0.12KW to 200KW. It can be matched with right angle bevel gearbox to provide large speed ratio and high torque. This combination is also suitable for low output and high torque.
AGKNX Electric Worm Gear reducer gearbox
AGKNX Electric worm gear reducer gearboxes are available with NEMA C-face mounting flanges for a variety of motors. These reducer gearboxes feature double lip oil seals, an aluminum alloy housing, and two bearings on the input and output shafts. These reducer gearboxes are rust-proof and have epoxy paint on the inside. They are available in a variety of ratios, from 7.5:1 to 100:1. Worm reducer gearboxes are one of the most cost-effective and compact gears. These reducer gearboxes increase output torque while reducing input speed. AGKNX Electric’s worm gear reducer gearboxes are pre-installed with Mobil SHC634 Synthetic Gear Oil. These reducer gearboxes have an internal oil gallery guide to protect the shaft. They also have a one-piece cast iron housing. AGKNX Electric Corporation is the leading independent distributor of electric motors in the United States. They have eight strategically located warehouses, enabling them to ship most orders on the same day. They offer motors of various sizes up to 20,000 hp. They also offer a variety of motor controls and variable speed drives. editor by CX 2023-03-28
NMRV 50 Worm Equipment Electric powered Motor Pace Reducer Gearbox Worm Gear Velocity Reducer
Enter Configurations
Double or solitary enter shaft (NRV)
PAM / IEC motor enter shaft with circle or square flange (NMRV)
Output Configurations
Double or solitary output shaft
Output flange
Main Function
The gearbox can rotate in equally instructions function and consists of 1 oil filling at shipping and delivery. you will advantage from its high good quality and a short supply time.
Specification
Product
Motor Enter Flange (circle)
Transmission Ratio
Power
(kw)
Ratio
(i)
Nominal Torque
(Nm)
PAM / IEC
Internal Dia.
Dis. Among Diagonal Screw Holes
External Dia.
Width of Crucial Slot
5
7.5
ten
fifteen
20
twenty five
thirty
40
fifty
60
80
a hundred
N
M
P
E
Diamter of Input Shaft
NMRV25
56B14
fifty
65
eighty
three
9
–
9
–
.06
7.5-60
2.6-14
NMRV30
63B5
ninety five
a hundred and fifteen
a hundred and forty
four
eleven
–
.06-.eighteen
seven.5-eighty
two.6-14
63B14
sixty
75
ninety
56B5
80
a hundred
120
3
nine
–
56B14
50
65
eighty
NMRV40
71B5
110
a hundred thirty
one hundred sixty
five
14
–
.09-.37
7.5-100
eleven-53
71B14
70
85
a hundred and five
63B5
ninety five
one hundred fifteen
a hundred and forty
four
eleven
63B14
sixty
75
90
56B5
eighty
a hundred
120
three
–
nine
NMRV50
80B5
a hundred thirty
165
two hundred
six
19
–
.12-.75
seven.5-100
21-89
80B14
eighty
100
one hundred twenty
71B5
one hundred ten
130
one hundred sixty
5
14
–
71B14
70
85
105
63B5
95
one hundred fifteen
140
four
–
11
NMRV63
90B5
a hundred thirty
one hundred sixty five
200
8
24
–
.twenty five-1.five
7.5-one hundred
fifty six-166
90B14
95
a hundred and fifteen
140
80B5
one hundred thirty
165
200
six
19
–
80B14
80
a hundred
120
71B5
one hundred ten
one hundred thirty
a hundred and sixty
5
–
14
71B14
70
85
a hundred and five
NMRV75
100/112B5
180
215
250
eight
–
28
–
.fifty five-four
7.5-one hundred
ninety-269
one hundred/112B14
110
130
160
90B5
a hundred thirty
one hundred sixty five
two hundred
8
24
–
90B14
ninety five
a hundred and fifteen
a hundred and forty
80B5
a hundred thirty
a hundred sixty five
200
six
–
19
80B14
80
a hundred
one hundred twenty
71B5
one hundred ten
one hundred thirty
one hundred sixty
–
–
fourteen
NMRV90
a hundred/112B5
a hundred and eighty
215
250
eight
–
28
–
.55-four
seven.5-100
one zero one-458
one hundred/112B14
one hundred ten
a hundred thirty
one hundred sixty
90B5
130
one hundred sixty five
200
8
24
–
90B14
ninety five
a hundred and fifteen
140
80B5
a hundred thirty
165
two hundred
six
–
19
80B14
80
one hundred
120
NMRV110
132B5
230
265
three hundred
ten
–
38
–
one.1-7.5
seven.5-100
242-660
132B14
a hundred thirty
a hundred sixty five
200
–
100/112B5
a hundred and eighty
215
250
8
28
–
90B5
one hundred thirty
one hundred sixty five
two hundred
–
24
90B14
95
a hundred and fifteen
140
–
80B5
130
a hundred sixty five
two hundred
–
19
NMRV130
132B5
230
265
three hundred
10
–
38
–
2.2-7.5
7.5-100
333-1596
132B14
130
one hundred sixty five
200
–
a hundred/112B5
a hundred and eighty
215
250
eight
–
28
90B5
a hundred thirty
165
two hundred
–
–
24
90B14
95
one hundred fifteen
140
NMRV150
160B5
250
300
350
12
–
42
–
two.2-15
7.5-a hundred
570-1760
132B5
230
265
three hundred
10
–
38
–
132B14
130
a hundred sixty five
200
–
100/112B5
180
215
250
8
–
28
Organization profile
Situation
Packing
FAQ
Q1: I want to get your items, how can I pay out? A: You can pay out by way of T/T(thirty%+70%), L/C ,D/P and many others.
Q2: How can you guarantee the high quality? A: 1 year’s guarantee against B/L date. If you fulfill with top quality issue, please ship us photographs or online video to check, we promise to ship spare components or new products to substitute. Our assure not consist of inappropriate procedure or incorrect specification variety.
Q3: How we decide on types and specs? A: You can electronic mail us the collection code (for instance: RC series helical gearbox) as effectively as need details, this sort of as motor energy,output pace or ratio, service element or your software…as considerably knowledge as attainable. If you can supply some images or drawings,it is good.
This fall: If we will not find what we want on your site, what should we do? A: We offer 3 possibilities: one, You can email us the images, drawings or descriptions information. We will try to style your merchandise on the basis of our regular versions. 2, Our R&D department is skilled for OEM/ODM merchandise by drawing/samples, you can send us samples, we do customized design and style for your bulk buying. three, We can develop new products if they have very good market place. We have currently designed several items for specific utilizing successful, this sort of as unique gearbox for agitator, cement conveyor, shoes machines and so on.
Q5: Can we get 1 pc of each item for quality screening? A: Yes, we are happy to settle for trial buy for high quality testing.
Q6: How about your merchandise shipping time? A: Typically for 20’container, it takes twenty five-thirty workdays for RV sequence worm gearbox, 35-forty workdays for helical gearmotors.
/ Piece |
20 Pieces
(Min. Order)
###
Application:
Motor, Machinery, Agricultural Machinery
Hardness:
Hardened Tooth Surface
Installation:
B3,B6,B7,B8,V5,V6
Layout:
Coaxial
Gear Shape:
Cylindrical Gear
Step:
Single-Step
###
Customization:
Available
|
###
Input Configurations
Double or single input shaft (NRV)
PAM / IEC motor input shaft with circle or square flange (NMRV)
Output Configurations
Double or single output shaft
Output flange
###
Model
Motor Input Flange (circle)
Transmission Ratio
Power
(kw)
Ratio
(i)
Nominal Torque
(Nm)
PAM / IEC
Internal Dia.
Dis. Between Diagonal Screw Holes
External Dia.
Width of Key Slot
5
7.5
10
15
20
25
30
40
50
60
80
100
N
M
P
E
Diamter of Input Shaft
NMRV25
56B14
50
65
80
3
9
–
9
–
0.06
7.5-60
2.6-14
NMRV30
63B5
95
115
140
4
11
–
0.06-0.18
7.5-80
2.6-14
63B14
60
75
90
56B5
80
100
120
3
9
–
56B14
50
65
80
NMRV40
71B5
110
130
160
5
14
–
0.09-0.37
7.5-100
11-53
71B14
70
85
105
63B5
95
115
140
4
11
63B14
60
75
90
56B5
80
100
120
3
–
9
NMRV50
80B5
130
165
200
6
19
–
0.12-0.75
7.5-100
21-89
80B14
80
100
120
71B5
110
130
160
5
14
–
71B14
70
85
105
63B5
95
115
140
4
–
11
NMRV63
90B5
130
165
200
8
24
–
0.25-1.5
7.5-100
56-166
90B14
95
115
140
80B5
130
165
200
6
19
–
80B14
80
100
120
71B5
110
130
160
5
–
14
71B14
70
85
105
NMRV75
100/112B5
180
215
250
8
–
28
–
0.55-4
7.5-100
90-269
100/112B14
110
130
160
90B5
130
165
200
8
24
–
90B14
95
115
140
80B5
130
165
200
6
–
19
80B14
80
100
120
71B5
110
130
160
–
–
14
NMRV90
100/112B5
180
215
250
8
–
28
–
0.55-4
7.5-100
101-458
100/112B14
110
130
160
90B5
130
165
200
8
24
–
90B14
95
115
140
80B5
130
165
200
6
–
19
80B14
80
100
120
NMRV110
132B5
230
265
300
10
–
38
–
1.1-7.5
7.5-100
242-660
132B14
130
165
200
–
100/112B5
180
215
250
8
28
–
90B5
130
165
200
–
24
90B14
95
115
140
–
80B5
130
165
200
–
19
NMRV130
132B5
230
265
300
10
–
38
–
2.2-7.5
7.5-100
333-1596
132B14
130
165
200
–
100/112B5
180
215
250
8
–
28
90B5
130
165
200
–
–
24
90B14
95
115
140
NMRV150
160B5
250
300
350
12
–
42
–
2.2-15
7.5-100
570-1760
132B5
230
265
300
10
–
38
–
132B14
130
165
200
–
100/112B5
180
215
250
8
–
28
/ Piece |
20 Pieces
(Min. Order)
###
Application:
Motor, Machinery, Agricultural Machinery
Hardness:
Hardened Tooth Surface
Installation:
B3,B6,B7,B8,V5,V6
Layout:
Coaxial
Gear Shape:
Cylindrical Gear
Step:
Single-Step
###
Customization:
Available
|
###
Input Configurations
Double or single input shaft (NRV)
PAM / IEC motor input shaft with circle or square flange (NMRV)
Output Configurations
Double or single output shaft
Output flange
###
Model
Motor Input Flange (circle)
Transmission Ratio
Power
(kw)
Ratio
(i)
Nominal Torque
(Nm)
PAM / IEC
Internal Dia.
Dis. Between Diagonal Screw Holes
External Dia.
Width of Key Slot
5
7.5
10
15
20
25
30
40
50
60
80
100
N
M
P
E
Diamter of Input Shaft
NMRV25
56B14
50
65
80
3
9
–
9
–
0.06
7.5-60
2.6-14
NMRV30
63B5
95
115
140
4
11
–
0.06-0.18
7.5-80
2.6-14
63B14
60
75
90
56B5
80
100
120
3
9
–
56B14
50
65
80
NMRV40
71B5
110
130
160
5
14
–
0.09-0.37
7.5-100
11-53
71B14
70
85
105
63B5
95
115
140
4
11
63B14
60
75
90
56B5
80
100
120
3
–
9
NMRV50
80B5
130
165
200
6
19
–
0.12-0.75
7.5-100
21-89
80B14
80
100
120
71B5
110
130
160
5
14
–
71B14
70
85
105
63B5
95
115
140
4
–
11
NMRV63
90B5
130
165
200
8
24
–
0.25-1.5
7.5-100
56-166
90B14
95
115
140
80B5
130
165
200
6
19
–
80B14
80
100
120
71B5
110
130
160
5
–
14
71B14
70
85
105
NMRV75
100/112B5
180
215
250
8
–
28
–
0.55-4
7.5-100
90-269
100/112B14
110
130
160
90B5
130
165
200
8
24
–
90B14
95
115
140
80B5
130
165
200
6
–
19
80B14
80
100
120
71B5
110
130
160
–
–
14
NMRV90
100/112B5
180
215
250
8
–
28
–
0.55-4
7.5-100
101-458
100/112B14
110
130
160
90B5
130
165
200
8
24
–
90B14
95
115
140
80B5
130
165
200
6
–
19
80B14
80
100
120
NMRV110
132B5
230
265
300
10
–
38
–
1.1-7.5
7.5-100
242-660
132B14
130
165
200
–
100/112B5
180
215
250
8
28
–
90B5
130
165
200
–
24
90B14
95
115
140
–
80B5
130
165
200
–
19
NMRV130
132B5
230
265
300
10
–
38
–
2.2-7.5
7.5-100
333-1596
132B14
130
165
200
–
100/112B5
180
215
250
8
–
28
90B5
130
165
200
–
–
24
90B14
95
115
140
NMRV150
160B5
250
300
350
12
–
42
–
2.2-15
7.5-100
570-1760
132B5
230
265
300
10
–
38
–
132B14
130
165
200
–
100/112B5
180
215
250
8
–
28
Is a worm gear reducer gearbox right for your application?
If you’re interested in gear reduction and wondering if a worm gear reducer gearbox is right for your application, you’ve come to the right place. This gear reducer gearbox is efficient and compact. In addition, it has small clearances and is easy to install. Let’s take a closer look.
This is a reducer gearbox
Worm reducer gearbox is a type of reduction gear used in machinery. This gear reduces the output speed by changing the ratio of input to output. Gears come in a wide range of sizes and can be made from a variety of materials, including aluminum, cast iron, and stainless steel. Its efficiency depends on the ratio and size of the gears. It is usually used in low speed applications. But it can also be used as an auxiliary braking device for high-speed moving machinery. When choosing a reduction gear, it’s important to look for models with multiple teeth. Ideally, it will have more teeth than the corresponding sprocket. This will reduce the noise produced by the gears. The maximum number of teeth of the worm gear should be greater than 40. Worm gears produce less noise and vibration than conventional gears. Also, they are cheaper and smaller than other types of reduction gears. However, worm gears have some limitations that make them less efficient than other types. For example, they do not perform as efficiently as parallel or orthogonal axes, which are much better at transmitting power. The main disadvantage of worm gears is the difficulty of lubrication. Worm gear reducer gearboxes require more lubrication due to the helical motion of the gears. This means it is less efficient and more prone to wear than a standard gearbox. Helical motion has problems transmitting power and causes sliding friction, also known as sliding wear. A worm reducer gearbox is a reduction gearbox used to decelerate a high-speed motor to a low-speed output. Worm gear reducer gearboxes produce lower output speeds while maintaining high torque. Its gears are made of bronze or stainless steel and have a right-angle output. The gears are very small compared to other reducer gearboxes, so they can be used in tight spaces and applications where space is limited.
pocket
Worm gear reducer gearboxes are an excellent choice for applications requiring high torque and low speeds. These reducer gearboxes are compact, durable and have a long service life. These gearboxes are also compatible with solid and hollow output shafts. This feature eliminates the need for chains or belts, reducing the number of moving parts. Plus, they’re easy to maintain, which means they’re an excellent choice for a variety of applications. Worm gear reducer gearboxes are also compact, versatile and easy to install. The worm gear itself is made from a single piece of alloy steel. It has a high helix angle and is case hardened and ground for durability. Its six AF hex sockets are designed for easy installation and a wide range of ratios. Worm gear reducer gearboxes are also suitable for manual operation. They are easy to install, compact in design and compatible with a wide range of motors and drives. Worm reducer gearboxes are often used in industrial settings where a small amount of torque is required to move large objects. They are also useful when space is at a premium. They are compact and easy to install in tight spaces. Worm gears reduce the risk of tripping and are often made of durable materials, making them a popular choice. Compared with planetary gearboxes, worm gear reducer gearboxes have many advantages. They are quiet, produce less noise, and are more comfortable to use. They are also more energy efficient than their planetary counterparts. Furthermore, they can be combined with other gearboxes and trains to increase their output efficiency.
It is high efficiency
When a worm reducer gearbox is used in a gear-motor, it is critical to note that it is extremely high in efficiency. This type of reducer gearbox is typically much hotter than a hypoid reducer gearbox, which reduces the service life of the gear. The increased thermal stress on the sliding gears results in premature seal wear and leakage. Furthermore, excessive heat causes lubrication to break down and can cause contamination. Helical gear reducer gearboxes are significantly cooler and have a low-maintenance design. Consequently, they can reduce factory downtime and energy costs. A servo-worm reducer gearbox is an excellent choice for applications requiring high performance, repeatability, and precision positioning. These gear reducer gearboxes have been specifically designed for use with servo motor technology, which provides tight integration of the gear motor. Other advantages of a servo-worm reducer gearbox include reduced angular backlash and longer life. Hypoid gearmotors offer increased efficiency and allow smaller motors to be used. A 1 HP worm reducer gearbox can produce the same amount of output as a 1/2 HP hypoid reducer gearbox. A Agknx study compared the two types of reducer gearboxes, comparing power, torque, and efficiency. As a result, a 1/2 HP hypoid gearmotor is much cheaper to operate than a 1 HP worm reducer gearbox. The efficiency of a worm gear reducer gearbox depends on many factors, including the mesh of the gears and losses in the bearings and oil seal lips. The speed and load of the reducer gearbox also have an impact on its efficiency. As a result, worm gear reducer gearboxes should be used with the right type of lubricant. In a worm gear reducer gearbox, a non-intersecting shaft rotates against a gear, while the output worm gear rotates in a perpendicular direction. This arrangement produces high efficiency while reducing the noise and vibration of the gear motor. This gear reducer gearbox is also quiet and has a low friction coefficient.
It has a low clearance
Worm reducer gearboxes are typically designed with a low clearance, meaning that the worm is not allowed to touch the wheels in the gear arrangement. The lubricant used depends on the size of the gearing, and it is usually ISO 680 or ISO 460. Higher viscosities require special equipment. Worm gears are popular in machines that need to stop quickly, such as lifts and elevators. The gears and worm are made of a soft material, minimizing backlash and failure rates. They are also popular in heavy-duty machines, such as rock crushers. But while this is an important aspect of their design, there are other factors to consider when choosing a worm gear. Worm gears have multiple teeth, which allows for greater surface area contact and a better distribution of load. This feature allows for high transmission ratios without sacrificing power. Worm gears can be paired with other gearboxes to increase the overall efficiency of the system. Worm gears are often used in heavy machinery, including trucks barreling down a deserted highway. They can also be found in packaging machinery, conveyors, and other small machinery. Their unique shape makes them ideal for tight spaces. But they also tend to wear and tear much faster than conventional gears.
It has a high torque to weight ratio
The worm gear reducer gearbox is a versatile gear train that provides a high torque-to-weight ratio. These reducer gearboxes are typically used in applications that require high torque and high gear ratios, such as machine tools. They also have a very compact design, enabling very high gear ratios at low speeds. Worm gear reducer gearboxes are very quiet, mainly because the input and output shafts are perpendicular to each other. Their low noise level is an advantage compared to planetary gearboxes. Compared with planetary reducer gearboxes, worm gear reducer gearboxes are also relatively cheap. The worm gear consists of two parts: the helical butt-jointed worm gear and the worm. The screw-butted worm gear is connected to the shaft by a helical thread. The worm gear is a variation of the six-simple machine. The worm is located in the worm wheel, which forces the worm to rotate. It also changes the plane of motion. Worm gears are usually made of steel or brass. Worm gear reducer gearboxes are one of the most popular types of reducer gearboxes. It provides high torque and high speed ratio in a compact package. These reducer gearboxes are used in many power transmission systems, including elevators, safety gates, conveyor belts, and medical testing equipment. Worm reducer gearboxes come in a variety of shapes and sizes, including parallel shaft reducer gearboxes and planetary worm reducer gearboxes. They have a high torque-to-weight ratio and are easy to maintain. They are also lightweight and relatively easy to install. This makes them an excellent choice for many applications. Worms can be assembled using stepped shafts, set screws or dowel pins. However, the worm is subject to a lot of thrust and must be held firmly. This could lead to a rebound. Also, the bearings may come loose and the worm may move. To avoid backlash, make sure the worm gear shaft passes through the midpoint of the worm face width.
