Product Description
Product Description
Precision Machine Wheel Transmission Planetary oil pump Toothed Straight Custom Spur Gear
| Item | Customized machined machining gears | |
| Process | CNC machining,CNC milling, cnc lathe machining | |
| material | steel, stainless steel, carbon steel,brass,C360 brass copper, aluminum 7075,7068 brass,C360 brass copper, aluminum Nylon, PA66, NYLON , ABS, PP,PC,PE,POM,PVC,PU,TPR,TPE,TPU,PA,PET,HDPE,PMMA etc | |
| Quality Control | ISO9001 and ISO14001 | |
| Dimension bore tolerances | -/+0.01mm | |
| Quality standard | AGMA, JIS, DIN | |
| Surface treatment | Blackening, plated, anodizing, hard anodizing etc | |
| Gear hardness | 30 to 60 H.R.C | |
| Size/Color | Gears and parts dimensions are according to drawings from customer, and colors are customized | |
| Surface treatment | Polished or matte surface, painting, texture, vacuum aluminizing and can be stamped with logo etc. | |
| Dimensions Tolerance | ±0.01mm or more precise | |
| Samples confirmation and approval | samples shipped for confirmation and shipping cost paid by customers | |
| Package | Inner clear plastic bag/outside carton/wooden pallets/ or any other special package as per customer’s requirements. | |
| Delivery Time | Total takes 2~~8weeks usually | |
| Shipping |
Usual FEDEX, UPS, DHL, TNT, EMS or base on customer’s requirement. |
Production management:
1. The workers are trained to inspect the gears and notice any defect in production in time.
2. QC will check 1pcs every 100pcs in CNC machining, and gears will meet all dimension tolerances.
3. Gears will be inspected at every step, and gears will be inspected before shipment, and all inspection records will be kept in our factory for 3 years.
4. Our sales will send you pictures at every gears production steps, and you will know the detailed production status, and you can notice any possibility of mistake, for our sales, QC and workers are keeping close watch on all production.
5. You will feel us working very carefully to assure the quality and easy to work with,
6. we cherish every inquiry, every opportunity to make gears and parts and cherish every customer.
QUALITY CONTROL PROCESS:
1) Inspecting the raw material –IQC)
2) Checking the details before the production line operated
3) Have full inspection and routing inspection during mass production—In process quality control (IPQC)
4) Checking the gears after production finished—- (FQC)
5) Checking the gears after they are finished—–Outgoing quality control (OQC)
Service:
1. Molds designs as per customers’ gears drawing;
2. Submitting molds drawings to customers to review and confirm before mols production.
3. Providing samples with whole dimensions and cosmetic inspection report, material certification to customers.
4. Providing inspection report of important dimensions and cosmetic in batches parts.
Packing and shipment:
1. Gears are well and carefully packed in PP bags in CTNS, strong enough for express shipping, air shipment or sea shipment.
2. Air shipment, sea shipment or shipment by DHL, UPS, FedEx or TNT are availabe.
3. Trade terms: EXW, FOB HangZhou, or CIF
4. All shippings will be carefully arranged and will reach your places fast and safely.
FAQ
Q1: How to guarantee the Quality of gears and parts?
We are ISO 9001:2008 certified factory and we have the integrated system for industrial parts quality control. We have IQC (incoming quality control),
IPQCS (in process quality control section), FQC (final quality control) and OQC (out-going quality control) to control each process of industrial parts prodution.
Q2: What are the Advantage of your gears and parts?
Our advantage is the competitive and reasonable prices, fast delivery and high quality. Our eployees are responsible-oriented, friendly-oriented,and dilient-oriented.
Our industrial parts products are featured by strict tolerance, smooth finish and long-life performance.
Q3: what are our machining equipments?
Our machining equipments include plasticn injection machinies, CNC milling machines, CNC turning machines, stamping machines, hobbing machines, automatic lathe machines, tapping machines, grinding machines, cutting machines and so on.
Q4: What shipping ways do you use?
Generally, we will use UPS DHL or FEDEX and sea shipping
5: What materials can you process?
For plastic injection gears and parts, the materials are Nylon, PA66, NYLON with 30% glass fibre, ABS, PP,PC,PE,POM,PVC,PU,TPR,TPE,TPU,PA,PET,HDPE,PMMA etc.
For metal and machining gears and parts, the materials are brass, bronze, copper, stainless steel, steel, aluminum, titanium plastic etc.
Q6: How long is the Delivery for Your gears and parts?
Generally , it will take us 15 working days for injection or machining, and we will try to shorten our lead time.
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Application: | Motor, Electric Cars, Machinery, Toy, Agricultural Machinery, Car |
|---|---|
| Hardness: | Hardened Tooth Surface |
| Gear Position: | External Gear |
| Manufacturing Method: | Cut Gear |
| Toothed Portion Shape: | Curved Gear |
| Material: | Stainless Steel |
| Samples: |
US$ 10/Piece
1 Piece(Min.Order) | |
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| Customization: |
Available
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How does the design of worm wheels impact their performance in different environments?
The design of worm wheels plays a significant role in determining their performance in different environments. Here’s a detailed explanation of how the design of worm wheels impacts their performance:
- Tooth Profile: The tooth profile of a worm wheel can significantly affect its performance. Different tooth profiles, such as involute, cycloidal, or modified profiles, offer varying characteristics in terms of contact area, load distribution, and efficiency. The selection of the appropriate tooth profile depends on factors such as the application requirements, load capacity, and desired efficiency. For example, in applications where high load capacity is crucial, a modified tooth profile may be preferred to enhance the gear’s strength and durability.
- Material Selection: The choice of material for worm wheels is crucial for their performance in different environments. Worm wheels can be made from various materials, including steel, bronze, brass, or specialized alloys. Each material offers different properties such as strength, wear resistance, corrosion resistance, and self-lubrication. The selection of the appropriate material depends on factors such as the operating conditions, anticipated loads, and environmental factors. For example, in applications where corrosion resistance is essential, a stainless steel or corrosion-resistant alloy may be chosen to ensure long-term performance in harsh environments.
- Lubrication and Sealing: Proper lubrication and sealing are vital for the performance of worm wheels, especially in challenging environments. The design of worm wheels should consider factors such as lubrication requirements, sealing mechanisms, and the ability to prevent contamination ingress. Lubrication ensures smooth operation, reduces friction, and minimizes wear between the worm gear and the worm wheel. Effective sealing prevents the entry of contaminants such as dust, dirt, or moisture, which can adversely affect the gear’s performance and lifespan. The design should incorporate appropriate lubrication and sealing provisions based on the specific environmental conditions.
- Heat Dissipation: In environments where high temperatures are present, the design of worm wheels should consider heat dissipation mechanisms. Excessive heat can lead to premature wear, reduced efficiency, and potential damage to the gear system. The design may include features such as cooling fins, heat sinks, or ventilation channels to facilitate heat dissipation and maintain optimal operating temperatures. Proper heat dissipation design ensures the longevity and reliability of worm wheels in high-temperature environments.
- Noise and Vibration Control: The design of worm wheels can incorporate features to control noise and vibration, which are particularly important in certain environments. Modifications to the tooth profile, manufacturing tolerances, or the addition of damping elements can help reduce noise and vibration generation. In noise-sensitive environments or applications where excessive vibration can affect precision or stability, the design should prioritize noise and vibration control measures to ensure smooth and quiet operation.
- Environmental Factors: The design of worm wheels should consider specific environmental factors that can impact their performance. These factors may include temperature extremes, humidity, corrosive substances, abrasive particles, or even exposure to outdoor elements. The design may incorporate protective coatings, specialized materials, or enhanced sealing mechanisms to mitigate the effects of these environmental factors. Considering and addressing the specific environmental challenges helps ensure optimal performance and longevity of worm wheels in different environments.
By carefully considering the design aspects mentioned above, worm wheels can be tailored to perform reliably and efficiently in different environments. The design choices made for tooth profile, material selection, lubrication, heat dissipation, noise and vibration control, and addressing environmental factors are essential for optimizing the performance and durability of worm wheels in their intended applications.
What are the advantages of using a worm wheel in gearing systems?
Using a worm wheel in gearing systems offers several advantages, making it a popular choice for various applications. Here’s a detailed explanation of the advantages of using a worm wheel:
- High Gear Reduction: Worm wheels provide significant gear reduction ratios, allowing for large speed reductions and high torque output. The helical shape of the worm gear teeth and the interaction with the worm enable gear ratios ranging from 5:1 to 100:1 or even higher. This makes worm wheels suitable for applications that require high torque and low-speed operation.
- Compact Design: The perpendicular arrangement of the worm gear and the worm wheel allows for a compact design, making efficient use of space. This is especially beneficial in applications where space is limited or where a compact and lightweight design is desired.
- Self-Locking: One of the unique properties of a worm wheel system is its inherent self-locking ability. Due to the sliding action and the angle of the helical teeth, the worm wheel can hold its position and prevent backdriving. This means that even when the driving force is removed, the worm wheel remains locked in place, enhancing safety and stability in applications where position holding is critical.
- High Torque Capability: The sliding action and increased tooth engagement of the worm wheel design allow for a larger contact area between the worm gear and the worm wheel. This results in higher torque transmission capacity compared to other gear types, making worm wheels suitable for applications requiring high torque output.
- Quiet Operation: The sliding action between the worm gear and the worm wheel results in smoother and quieter operation compared to other gear types. The helical teeth of the worm wheel help distribute the load over multiple teeth, reducing noise and vibration, and providing a smoother transmission of power.
- Directional Control: Worm wheels offer excellent directional control, allowing power transmission in a single direction only. The self-locking nature of the worm wheel prevents any reverse motion from the output side to the input side. This property is advantageous in applications where precise motion control and prevention of backward movement are required.
- Efficient Power Transmission: The sliding action, larger contact area, and self-locking nature of the worm wheel design contribute to efficient power transmission. The reduced friction and wear, along with the optimized tooth engagement, help minimize energy losses, improve overall system efficiency, and reduce the need for frequent maintenance.
- Versatility: Worm wheels can be manufactured in various sizes, materials, and configurations to suit different application requirements. They can be customized to meet specific torque, speed, and space constraints, making them versatile for a wide range of applications across industries.
These advantages make worm wheels suitable for a variety of applications, including automotive, industrial machinery, elevators, robotics, and more. However, it’s important to consider factors such as lubrication, proper gear meshing, and maintenance to ensure the reliable and efficient operation of worm wheel systems.
How does the design of a worm wheel contribute to the efficiency of power transmission?
The design of a worm wheel plays a significant role in ensuring efficient power transmission in mechanical systems. The specific characteristics and features of the worm wheel design contribute to its efficiency. Here’s a detailed explanation of how the design of a worm wheel contributes to the efficiency of power transmission:
1. Helical Tooth Profile: The teeth of a worm wheel are cut in a helical pattern around its circumference. This helical tooth profile allows for a larger contact area between the worm gear and the worm wheel, distributing the load over multiple teeth. As a result, it reduces the stress on individual teeth and minimizes wear, leading to improved efficiency and longevity of the gear system.
2. Sliding Action: The interaction between the worm gear and the worm involves a sliding action. As the worm rotates, its threads engage with the helical teeth of the worm wheel, causing a sliding motion between the two components. This sliding action helps distribute the load and reduces the concentration of forces on specific points, minimizing friction and wear. Consequently, the sliding action contributes to smoother power transmission and improved overall efficiency.
3. Lubrication: Proper lubrication is essential for the efficient operation of a worm wheel. Lubricants reduce friction between the mating surfaces, minimizing energy losses due to heat and wear. The helical tooth profile and sliding action of the worm wheel allow for effective lubrication distribution along the gear teeth and the worm’s threads, ensuring smooth movement and reducing power losses due to friction.
4. Material Selection: The choice of materials for constructing the worm wheel can impact its efficiency. Materials with low friction coefficients and high wear resistance, such as hardened steel or bronze alloys, are often used to minimize friction losses and ensure long-lasting performance. Additionally, selecting materials with appropriate strength and hardness characteristics helps maintain the dimensional stability and integrity of the gear teeth, further enhancing the efficiency of power transmission.
5. Gear Geometry and Tooth Profile: The precise design of the teeth on the worm wheel contributes to efficient power transmission. Factors such as the tooth profile, pressure angle, tooth width, and backlash control impact the meshing and engagement between the worm gear and the worm wheel. Optimized gear geometry ensures proper load distribution, reduces tooth deflection, and minimizes power losses due to inefficient contact and meshing of the teeth.
6. Preloading and Backlash Control: Proper preloading and backlash control in the worm wheel system can improve its efficiency. Preloading refers to applying a controlled amount of force to eliminate any clearance or backlash between the worm gear and the worm wheel. This reduces vibrations, improves the contact between the teeth, and minimizes power losses associated with backlash. By ensuring a precise and tight meshing between the components, the efficiency of power transmission is enhanced.
7. Manufacturing Precision: The manufacturing precision of the worm wheel is crucial for its efficiency. Accurate machining and assembly processes are necessary to achieve the desired gear geometry, tooth profile, and dimensional tolerances. High manufacturing precision ensures proper alignment and meshing of the worm gear and the worm wheel, reducing unnecessary friction and power losses caused by misalignment or poor gear quality.
By incorporating these design considerations and optimizing the various aspects of worm wheel design, such as tooth profile, lubrication, materials, and manufacturing precision, the efficiency of power transmission can be maximized. This results in reduced energy losses, improved overall system performance, and extended gear life.
editor by Dream 2024-05-17
China Best Sales Custom OEM Gear of High Precision and Low Noise Oil Pump, Spur Gear
Product Description
| Gear model | Customized gear accoding to customers sample or drawing |
| Processing machine | CNC machine |
| Material | stainless steel as per customer demands |
| Heat treattment | Carburizing and quenching/ Tempering/ Nitriding/ Carbonitriding/ Induction hardening |
| Hardness | 58-62HRC |
| Qaulity standerd | GB/ DIN/ JIS/ AGMA |
| Accuracy class | 5-8 class |
| Shipping | Sea shipping/ Air shipping/ Express |
We are a manufacturer of various spare parts,such as Machining Parts,Casting Parts,Forging Parts,Stamping Parts,Sheet Metal Parts,Welding Parts and so on,these parts are used in all walks of life. We are undertaking both OEM and ODM business together.We support all customized parts according to the customer’s drawings.
in our company we use the latest machining technology with a wide range of capabilities to meet your demands. With these machines, we produce complex parts in the most efficient and accurate way. Our manufacturing capabilities allow us to develop your part from prototype to mass production for the most precise of jobs.
We have professional cooperation suppliers. They are also industry benchmark companies in material treatment and surface treatment, which can meet the all-round service of your products from heat treatment to surface treatment. We firmly believe that professional people do professional things!
Good products must have good inspection, advanced measuring instruments and professional inspectors to ensure that your products are 100% qualified.
100% inspection ensures the quality of your products, Good products need good protection. We customize the packing box for your products. We do more than you require from surface protection to product knock against.
1. We support small quantity order.
2. Every product will be carefully packed to prevent the bump and rust in transit. As we believe that small details make big difference.
3. We have a very strict inspection system. From material to shipping, we have flow inspectors and professional inspectors. All the products must self-inspected during production and full inspection before shipment.
4. We have more than 20 years production experience, no matter how complex your parts we have confidence to satisfied you.
5. We can ensure the cheapest shipping cost in China for small package such as EMS, Fedex, UPS, DHL etc..
At the same time, relying on the geographical advantages of HangZhou city, HangZhou port, Jiaodong International Airport, China Europe train, etc., our products can reach your factory conveniently and quickly by sea, air and land transportation.
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Application: | Motor, Electric Cars, Motorcycle, Machinery, Marine, Agricultural Machinery, Car |
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| Hardness: | Hardened Tooth Surface |
| Gear Position: | Internal Gear |
| Samples: |
US$ 20/Piece
1 Piece(Min.Order) | Order Sample customized
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| Customization: |
Available
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Shipping Cost:
Estimated freight per unit. |
about shipping cost and estimated delivery time. |
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| Payment Method: |
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Initial Payment Full Payment |
| Currency: | US$ |
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| Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
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Can you explain the role of a worm wheel in conjunction with a worm gear?
In mechanical systems, a worm wheel and a worm gear work together to achieve the transmission of motion and power between two perpendicular shafts. The worm gear is a screw-like gear, while the worm wheel is a circular gear with teeth cut in a helical pattern. Here’s a detailed explanation of the role of a worm wheel in conjunction with a worm gear:
The primary function of a worm wheel and worm gear combination is to provide a compact and efficient means of transmitting rotational motion and power at a right angle. The interaction between the worm gear and the worm allows for high gear reduction ratios, making it suitable for applications that require large speed reductions and high torque output.
The worm gear, or worm, is a threaded shaft resembling a screw. It is the driving component of the system and is typically turned by a motor or other power source. The threads on the worm engage with the teeth of the worm wheel, causing the wheel to rotate.
The helical shape of the worm gear teeth and the orientation of the threads on the worm are designed to ensure smooth and efficient power transmission. As the worm rotates, the sliding action between the threads of the worm and the helical teeth of the worm wheel enables the transfer of motion.
The gear ratio between the worm and worm wheel determines the speed reduction and torque multiplication achieved. The number of teeth on the worm wheel compared to the number of threads on the worm determines the gear ratio. For example, a worm wheel with 40 teeth and a worm with one thread would result in a gear ratio of 40:1, meaning the output shaft of the worm wheel rotates once for every 40 rotations of the worm.
The key role of the worm wheel is to receive the rotational motion from the worm and transmit it to the output shaft. It converts the rotary motion of the worm into rotary motion in a different direction, typically at a right angle.
The worm wheel also provides mechanical advantage by multiplying the torque output. Due to the helical shape of the teeth, the sliding action between the worm and the worm wheel allows for a larger contact area and load distribution, resulting in increased torque output at the output shaft.
The combination of the worm gear and worm wheel offers several advantages in mechanical systems:
- High Gear Reduction: The worm gear and worm wheel enable significant speed reduction while increasing torque output, making them suitable for applications requiring high torque and low speed.
- Self-Locking: The friction between the worm gear and the worm prevents backdriving, allowing the worm wheel to maintain its position even when the driving force is removed.
- Compact Design: The perpendicular arrangement of the worm gear and worm wheel allows for a compact and space-saving design, making it advantageous in applications with limited space.
- Quiet Operation: The sliding action between the worm gear and worm wheel helps distribute the load over multiple teeth, resulting in smoother and quieter operation.
- Directional Control: The worm gear and worm wheel combination can provide unidirectional motion, preventing motion from the output side back to the input side due to their self-locking property.
Worm gear and worm wheel systems are commonly used in various applications, including automotive, industrial machinery, elevators, conveyor systems, and robotics. Their unique characteristics make them suitable for tasks that require precise control, high torque, and compact design.
It is important to note that proper lubrication, maintenance, and design considerations are crucial for ensuring the reliable and efficient operation of worm gear and worm wheel systems. Regular inspections and adherence to manufacturer guidelines are essential for maximizing the lifespan and performance of these components.
In what industries or applications are worm wheels commonly utilized?
Worm wheels, in conjunction with worm gears, find wide applications across various industries that require precise motion control, high torque, and compact design. Here’s a detailed explanation of the industries and applications where worm wheels are commonly utilized:
1. Automotive Industry: Worm wheels are used in automotive applications, such as power steering systems. They provide the necessary gear reduction to convert the rotational motion from the steering wheel into the appropriate steering force, enabling smooth and responsive steering control.
2. Industrial Machinery: Worm wheels are widely employed in various industrial machinery applications, including machine tools, conveyors, packaging machines, and material handling equipment. They provide reliable and efficient power transmission, enabling precise control of speed and torque in these systems.
3. Elevators: Worm wheels play a vital role in elevator systems, where they are used in the elevator drive mechanism to control the movement of the elevator car. They provide the necessary gear reduction to ensure smooth and controlled vertical motion, along with the ability to hold the car in position when the power is removed.
4. Robotics: Worm wheels are commonly utilized in robotic systems, particularly in robot joints and manipulators. They allow for precise and controlled movement, enabling robots to perform intricate tasks with accuracy and repeatability.
5. Printing Presses: Printing presses often employ worm wheels in their drive systems. The worm gear and worm wheel combination helps in achieving the required gear reduction for controlling the paper feed and maintaining consistent print quality.
6. Conveyor Systems: Worm wheels are found in conveyor systems that require controlled and synchronized movement of goods or materials. They provide the necessary torque and gear reduction to ensure smooth and efficient operation of the conveyor belts or rollers.
7. Agriculture and Farming: Worm wheels are utilized in various agricultural machinery, such as tractor attachments, harvesting equipment, and irrigation systems. They facilitate the transmission of power and control the rotational motion required for specific farming operations.
8. Renewable Energy: Worm wheels are used in renewable energy applications, including wind turbines and solar tracking systems. They help in achieving the required gear reduction to optimize power generation and ensure efficient tracking of the sun or wind direction.
9. Food Processing: Worm wheels are employed in food processing equipment, such as mixers, grinders, and dough kneaders. They provide the necessary gear reduction and enable precise control of rotational speed for efficient food preparation and processing.
10. Medical Equipment: Worm wheels find applications in medical equipment, such as surgical robots, imaging devices, and patient positioning systems. They contribute to precise and controlled movements, enabling accurate medical procedures and patient care.
These are just a few examples of the industries and applications where worm wheels are commonly utilized. Their ability to provide high gear reduction, compact design, and reliable power transmission makes them suitable for a wide range of mechanical systems that require precise motion control and high torque output.
Can you explain the role of a worm wheel in conjunction with a worm gear?
In mechanical systems, a worm wheel and a worm gear work together to achieve the transmission of motion and power between two perpendicular shafts. The worm gear is a screw-like gear, while the worm wheel is a circular gear with teeth cut in a helical pattern. Here’s a detailed explanation of the role of a worm wheel in conjunction with a worm gear:
The primary function of a worm wheel and worm gear combination is to provide a compact and efficient means of transmitting rotational motion and power at a right angle. The interaction between the worm gear and the worm allows for high gear reduction ratios, making it suitable for applications that require large speed reductions and high torque output.
The worm gear, or worm, is a threaded shaft resembling a screw. It is the driving component of the system and is typically turned by a motor or other power source. The threads on the worm engage with the teeth of the worm wheel, causing the wheel to rotate.
The helical shape of the worm gear teeth and the orientation of the threads on the worm are designed to ensure smooth and efficient power transmission. As the worm rotates, the sliding action between the threads of the worm and the helical teeth of the worm wheel enables the transfer of motion.
The gear ratio between the worm and worm wheel determines the speed reduction and torque multiplication achieved. The number of teeth on the worm wheel compared to the number of threads on the worm determines the gear ratio. For example, a worm wheel with 40 teeth and a worm with one thread would result in a gear ratio of 40:1, meaning the output shaft of the worm wheel rotates once for every 40 rotations of the worm.
The key role of the worm wheel is to receive the rotational motion from the worm and transmit it to the output shaft. It converts the rotary motion of the worm into rotary motion in a different direction, typically at a right angle.
The worm wheel also provides mechanical advantage by multiplying the torque output. Due to the helical shape of the teeth, the sliding action between the worm and the worm wheel allows for a larger contact area and load distribution, resulting in increased torque output at the output shaft.
The combination of the worm gear and worm wheel offers several advantages in mechanical systems:
- High Gear Reduction: The worm gear and worm wheel enable significant speed reduction while increasing torque output, making them suitable for applications requiring high torque and low speed.
- Self-Locking: The friction between the worm gear and the worm prevents backdriving, allowing the worm wheel to maintain its position even when the driving force is removed.
- Compact Design: The perpendicular arrangement of the worm gear and worm wheel allows for a compact and space-saving design, making it advantageous in applications with limited space.
- Quiet Operation: The sliding action between the worm gear and worm wheel helps distribute the load over multiple teeth, resulting in smoother and quieter operation.
- Directional Control: The worm gear and worm wheel combination can provide unidirectional motion, preventing motion from the output side back to the input side due to their self-locking property.
Worm gear and worm wheel systems are commonly used in various applications, including automotive, industrial machinery, elevators, conveyor systems, and robotics. Their unique characteristics make them suitable for tasks that require precise control, high torque, and compact design.
It is important to note that proper lubrication, maintenance, and design considerations are crucial for ensuring the reliable and efficient operation of worm gear and worm wheel systems. Regular inspections and adherence to manufacturer guidelines are essential for maximizing the lifespan and performance of these components.
editor by Dream 2024-05-08
China Custom Manufacturing High Precision Steel Spur Gear Transmission Machining Worm Spur Bevel Gear for Oil Pump Sintered Parts
Product Description
Manufacturing High Precision Steel Spur Gear Transmission Machining Worm Spur Bevel Gear For Oil Pump Sintered Parts
Product Description
Application of Spur Gear
Spur gears are a type of gear that has teeth that are parallel to the axis of rotation. They are the simplest type of gear and are used in a wide variety of applications.
Some of the most common applications of spur gears include:
- Conveyors: Spur gears are used to power conveyors, which are used to transport materials in a variety of industries, such as manufacturing, food processing, and logistics.
- Pumps: Spur gears are used to power pumps, which are used to move fluids in a variety of applications, such as water treatment, wastewater treatment, and oil and gas production.
- Fans: Spur gears are used to power fans, which are used to circulate air in a variety of applications, such as heating, ventilating, and air conditioning (HVAC).
- Actuators: Spur gears are used to power actuators, which are used to move objects in a variety of applications, such as robotics, automation, and aerospace.
- Elevators: Spur gears are used to power elevators, which are used to transport people and goods between different floors of a building.
- Security gates: Spur gears are used to power security gates, which are used to control access to a building or area.
- Worm drive saws: Spur gears are used to power worm drive saws, which are used to cut wood, metal, and other materials.
Spur gears offer a number of advantages over other types of gears, including:
- Simple design: Spur gears are relatively simple to manufacture and maintain.
- High efficiency: Spur gears are very efficient, which means they can transmit power with minimal loss.
- Wide range of sizes: Spur gears are available in a wide range of sizes, which makes them suitable for a variety of applications.
- Low cost: Spur gears are relatively inexpensive, which makes them a cost-effective choice for many applications.
Here are some of the limitations of spur gears:
- Noise: Spur gears can be noisy, which can be a concern in some applications.
- Vibration: Spur gears can vibrate, which can be a concern in some applications.
- Not suitable for high speeds: Spur gears are not suitable for high speeds, as they can become noisy and vibrate.
Despite these limitations, spur gears remain a popular choice for a wide variety of applications due to their simple design, high efficiency, and wide range of sizes.
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Application: | Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car |
|---|---|
| Hardness: | Hardened Tooth Surface |
| Gear Position: | Internal Gear |
| Manufacturing Method: | Cast Gear |
| Toothed Portion Shape: | Spur Gear |
| Material: | Stainless Steel |
| Samples: |
US$ 9999/Piece
1 Piece(Min.Order) | |
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Can you describe the various types and configurations of worm wheels available?
There are several types and configurations of worm wheels available to suit different applications and requirements. Here’s a description of the various types and configurations:
- Single-Threaded Worm Wheel: This is the most common type of worm wheel configuration. It has a single thread on its circumference that meshes with the worm gear. Single-threaded worm wheels provide a high gear reduction ratio and are used in applications where high torque and low-speed operation are required.
- Double-Threaded Worm Wheel: Double-threaded worm wheels have two threads on their circumference, which results in increased contact area and improved load distribution. This configuration allows for higher torque transmission capacity and smoother operation. Double-threaded worm wheels are utilized in applications that require even higher torque output and improved efficiency.
- Non-Cylindrical Worm Wheel: In some cases, the worm wheel may have a non-cylindrical shape. For example, it can have a concave or convex profile. Non-cylindrical worm wheels are used in specific applications where the shape is designed to accommodate unique requirements such as increased contact area, improved load distribution, or specialized motion control.
- Enveloping Worm Wheel: Enveloping worm wheels have specialized tooth profiles that provide increased contact area and improved load-carrying capacity. The teeth of the worm wheel wrap around the helical threads of the worm gear, resulting in enhanced meshing and load distribution. Enveloping worm wheels are typically used in high-load applications that require superior torque transmission and durability.
- Hypoid Worm Wheel: Hypoid worm wheels are designed with a hypoid offset, meaning that the centerline of the worm gear is offset from the centerline of the worm wheel. This configuration allows for smoother meshing and increased contact area, leading to improved load distribution and reduced wear. Hypoid worm wheels are often utilized in applications that require high torque, compact design, and smooth operation.
- Materials: Worm wheels can be made from a variety of materials depending on the application requirements. Common materials include steel, bronze, brass, and specialized alloys. Steel worm wheels offer high strength and durability, while bronze and brass worm wheels provide excellent wear resistance and self-lubricating properties. The choice of material depends on factors such as load capacity, operating conditions, and cost considerations.
These are some of the types and configurations of worm wheels available. The selection of a particular type depends on the specific application requirements, including torque, speed, load capacity, space constraints, and desired efficiency. It’s important to consider factors such as tooth profile, material selection, and manufacturing precision to ensure the reliable and efficient operation of the worm wheel in a given application.
Can you provide examples of products or machinery that use worm wheels in their systems?
Yes, there are numerous products and machinery that utilize worm wheels as integral components in their systems. Here are some examples:
- Elevators: Worm wheels are commonly used in elevator systems to control the vertical movement of the elevator car. The high gear reduction ratio of the worm wheel allows for precise and controlled lifting and lowering of the elevator. The self-locking property of the worm wheel ensures that the elevator remains stationary at each floor, enhancing safety and stability.
- Conveyors: Conveyors, such as belt conveyors or screw conveyors, often incorporate worm wheels to drive the movement of the conveyor belt or screw. The gear reduction provided by the worm wheel allows for controlled and synchronized material handling in industries such as manufacturing, mining, and logistics.
- Automotive Applications: Worm wheels are utilized in various automotive applications. For example, power steering systems use worm wheels to convert the rotational motion of the steering wheel into the linear motion required for steering the vehicle. Additionally, some automotive seat adjustment mechanisms and convertible roof systems use worm wheels for precise positioning and control.
- Machine Tools: Worm wheels are found in machine tools like milling machines, lathes, and grinders. They are often used in the feed mechanisms to control the movement of the workpiece or cutting tool with high precision and accuracy. The high gear reduction ratio of the worm wheel enables fine adjustments of the feed rate and ensures stable and controlled machining operations.
- Robotics: Worm wheels are employed in various robotic systems for precise motion control. They can be found in robotic arms, grippers, and joints, allowing for accurate positioning and movement. The self-locking property of the worm wheel ensures that the robot maintains its position when not actively driven, providing stability and safety in robotic applications.
- Positioning Systems: Precision positioning systems, such as linear stages or rotary stages, utilize worm wheels to achieve accurate and repeatable motion. These systems are commonly used in semiconductor manufacturing, optics, microscopy, and other industries where precise positioning is critical. Worm wheels provide the necessary gear reduction and precise control required for precise positioning applications.
- Gate Operators: Worm wheels are employed in gate operator systems to control the opening and closing of gates, such as in residential or commercial gate automation. The gear reduction provided by the worm wheel allows for controlled and smooth operation of the gate, ensuring security and convenience.
- Industrial Mixers: Worm wheels are used in industrial mixers and agitators to control the rotational speed and torque applied to the mixing blades. The gear reduction ratio of the worm wheel enables precise control of the mixing process, ensuring efficient and consistent mixing of various substances in industries like chemical processing and food production.
These examples illustrate the wide range of applications where worm wheels are utilized to provide precise motion control, torque management, and reliable performance. Their versatility and ability to control speed, torque, and direction make them valuable components in various products and machinery.
What is a worm wheel, and how does it function in mechanical systems?
A worm wheel, also known as a worm gear or worm gear wheel, is an important component in mechanical systems that helps transmit motion and power between two perpendicular shafts. It consists of a circular gear called the worm wheel or worm gear, and a screw-like gear called the worm or worm screw. Here’s a detailed explanation of what a worm wheel is and how it functions in mechanical systems:
A worm wheel is a gear with teeth that are cut in a helical pattern around its circumference. It meshes with the worm, which has a threaded shaft resembling a screw. The worm gear and the worm are designed in such a way that their threads have a specific shape and orientation to ensure smooth and efficient power transmission.
The primary function of a worm wheel in mechanical systems is to provide a compact and efficient means of transmitting rotational motion and power between shafts that are oriented at right angles to each other. The interaction between the worm gear and the worm allows for high gear reduction ratios, making it suitable for applications that require large speed reductions and high torque output.
When the worm rotates, its threaded shaft engages with the teeth of the worm wheel, causing the wheel to rotate. The helical shape of the worm gear teeth allows for a sliding action between the worm and the worm wheel, resulting in a smooth and continuous transfer of motion. The gear ratio between the worm and worm wheel determines the speed reduction and torque multiplication achieved.
The unique design of the worm wheel provides several advantages in mechanical systems:
- High Gear Reduction: The helical threads of the worm wheel enable a significant reduction in rotational speed while increasing torque output. This makes it suitable for applications where a large reduction in speed is required, such as in machinery with heavy loads or precise positioning requirements.
- Self-Locking: The frictional force between the worm gear and the worm prevents backdriving, which means the worm wheel can hold its position even when the driving force is removed. This self-locking feature is beneficial for applications where it is necessary to prevent the transmission of motion from the output side back to the input side.
- Compact Design: The perpendicular arrangement of the worm and worm wheel allows for a compact and space-saving design. This is advantageous in applications where space constraints are a concern, such as in automotive, robotics, or machinery with limited available space.
- Quiet Operation: The sliding action between the worm and the worm wheel helps distribute the load over multiple teeth, reducing noise and vibration. This makes worm wheel mechanisms suitable for applications that require smooth and quiet operation, such as in precision equipment or gearboxes.
- Efficiency: Worm wheel systems can achieve high efficiency when properly designed and lubricated. However, they typically have lower efficiency compared to other types of gear systems due to the sliding motion and increased friction between the components.
Worm wheels are commonly used in various mechanical systems, including automotive transmissions, industrial machinery, elevators, printing presses, and steering systems. Their unique characteristics make them well-suited for applications that require precise control, high torque, and compact design.
It is important to note that proper lubrication, maintenance, and design considerations are crucial for ensuring the reliable and efficient operation of worm wheel systems. Regular inspections and adherence to manufacturer guidelines are essential for maximizing the lifespan and performance of worm wheel components.
editor by CX 2024-04-17
China high quality Chainsaw Parts Oil Pump Worm Gear for 017 018 021 023 025 Ms170 Ms180 Ms210 Ms230 Ms250 Chainsaw
Product Description
Product Description
2 stroke Petrol gasoline 32cc CHINAMFG st180 ms180 replacement repair spare parts
We could supply spare parts for all following models.
FS120,200 250
STL 170, 017
STL 180, 018
STL 210, 571
STL 230, 571
STL 250, 571
STL 260, 026
STL 290, 571
STL 360, 036
STL 361
STL 360, 036
STL 380, 038
STL 381
STL 660, 066
STL 070
HUS 137
HUS 142
HUS 345
HUS 350
HUS 353
HUS 359
HUS 365
HUS 37
HUS 61
HUS 268
HUS 272
HUS 51
HUS 55
Partner 350 351
Quality&Inspection:
Cooperated with good reputation suppliers.
100% check spare parts quality which produced from matching suppliers.
QC checking each step from spare parts to production on the full of line.
Company Profile
HangZhou CHINAMFG tools co.,ltd,located in HangZhou City, zHangZhoug province,the Science and Technology Hardware City Of China .It is a factory and wholesale/ distribution center for garden machines parts and accessories. As a market-oriented enterprise, It focuses on R & D and manufacturing of high-quality garden machines such as tillers,water pumps,lawnmowers,blowers, trimmers and gasoline/battery chainsaw ( 2500, 3800, 4500, 5200, 5800, 6500) and brush cutters ( CG260, CG330, CG/BG430, CG/BG520, 139F, GX35, 140F, CG/BG328,G45).
We also offer the spare parts and accessories for the following models:
MS ;
FS ;
TS410 510 HS81
HUS 445 450 P350 128
2500/3800/4500/5200/5800/6200 CG260 CG330 BG328 CG430 CG520 GX35 GX25 GL45 139F 140F TL26 TL43 etc
Specializing in R & D,manufacturing and sales of high quality petrol garden tools and parts,with steadily improved quality,our wide range of garden tools and parts kept leading the China’s market.
With professional R & D team for Gasoline Garden Tools ,our company has many patented appearance design, and our products were sold to more than 50 countries and regions.
Following up with the belief of “Quality Firstly, Always Pursuit For Excellence”, we will try our best to welcome and reward customers with consummate technology, super excellent character,fast and efficient service.
You can refer to the webpage we published on MADE IN CHINA to know more about us.
Packaging & Shipping
Fast shipping ,best shipping way, good aftersales service
FAQ
1.Q:Can I get some samples?
A:We are honored to offer you samples for quality check.
2.Q: Do you have the products in stock?
A:Yes , We have sample for several models now could supply to you.
3.Q: What’s the delivery time?/span>
A:It usually takes about 30 days to produce an order from MOQ to 20FT container. But the exact delivery time might be different for different orders or at different time.
4.Q:Can I mix different models in 1 container?
A:Yes, different models can be mixed in 1 container, but the quantity of each model should not be less than MOQ.
5.Q:How does your factory do regarding quality control?
A:Quality is priority..People always attach great importance to quality control from the very beginning to the end of the production. Every product will be fully assembled and carefully tested before it’s packed for shipment.
6.Q:What are your warranty terms?
A:We offer different warranty time for different products. Please contact with us for detailed warranty terms.
7.Q:What’s the payment you accept ?
A: As usual our payment is 30%T/T as deposit and 70%T/T against the copy of B/L. But we could also accept the payment such as L/C , Or PayPal .
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Displacement: | 60-70cc, 50-60cc, 32cc |
|---|---|
| Standard: | EPA, ISO, GS, CE |
| Condition: | Brand New |
| Type: | Motorized Chainsaw |
| Power: | Gasoline |
| Engine Type: | 2-Stroke |
| Customization: |
Available
|
|
|---|
What role do worm wheels play in controlling speed and torque in mechanical assemblies?
Worm wheels play a crucial role in controlling speed and torque in mechanical assemblies. Here’s a detailed explanation of how worm wheels contribute to speed and torque control:
- Gear Reduction: One of the primary functions of worm wheels is to provide gear reduction. The helical teeth of the worm gear engage with the teeth of the worm wheel, resulting in a rotational output that is slower than the input speed. The gear reduction ratio is determined by the number of threads on the worm wheel and the pitch diameter of the gear. By controlling the gear reduction ratio, worm wheels enable precise speed control in mechanical assemblies.
- Speed Control: Worm wheels allow for fine control of rotational speed in mechanical assemblies. The high gear reduction ratio achievable with worm wheels enables slower output speeds, making them suitable for applications that require precise speed regulation. By adjusting the number of threads on the worm wheel or the pitch diameter of the gear, the speed output can be precisely controlled to match the requirements of the application.
- Torque Amplification: Worm wheels are capable of amplifying torque in mechanical assemblies. The helical tooth engagement between the worm gear and the worm wheel creates a mechanical advantage, resulting in increased torque at the output. This torque amplification allows worm wheels to transmit higher torque levels while maintaining a compact design. The ability to control torque amplification makes worm wheels suitable for applications that require high torque output, such as lifting mechanisms, conveyors, or heavy machinery.
- Torque Limiting: Worm wheels also provide torque limiting capabilities in mechanical assemblies. The self-locking nature of the worm wheel prevents reverse motion or backdriving from the output side to the input side. This self-locking property acts as a torque limiter, restricting excessive torque transmission and protecting the system from overload or damage. The torque limiting feature of worm wheels ensures safe and controlled operation in applications where torque limitation is critical, such as safety mechanisms or overload protection devices.
- Directional Control: Worm wheels offer precise directional control in mechanical assemblies. The helical tooth engagement between the worm gear and the worm wheel allows for power transmission in a single direction. The self-locking property of the worm wheel prevents reverse motion, ensuring that the output shaft remains stationary when the input is not actively driving it. This directional control is beneficial in applications that require precise positioning or unidirectional motion, such as indexing mechanisms or robotic systems.
- Load Distribution: Worm wheels play a role in distributing the load in mechanical assemblies. The sliding action between the worm gear and the worm wheel creates a larger contact area compared to other gear types. This increased contact area allows for better load distribution, minimizing stress concentration and ensuring even distribution of forces. By distributing the load effectively, worm wheels contribute to the longevity and reliability of mechanical assemblies.
Overall, worm wheels provide precise speed control, torque amplification, torque limiting, directional control, and load distribution capabilities in mechanical assemblies. These features make worm wheels versatile components that are widely used in various applications where precise control, torque management, and reliable performance are essential.
How do worm wheels contribute to the adaptability and versatility of mechanical systems in different settings?
Worm wheels play a significant role in enhancing the adaptability and versatility of mechanical systems across various settings. Here’s a detailed explanation of how worm wheels contribute to these aspects:
- Variable Speed Ratios: Worm wheels allow for the transmission of motion between the worm and the wheel with variable speed ratios. By changing the number of teeth on the worm wheel or the pitch diameter of the worm, different speed ratios can be achieved. This flexibility in speed control enables mechanical systems to adapt to different operating conditions, accommodate varying load requirements, and provide the desired output speeds for specific applications.
- Directional Reversibility: One of the key advantages of worm wheels is their ability to transmit motion in both clockwise and counterclockwise directions. By reversing the direction of the worm’s rotation, the motion can be transmitted in the opposite direction through the worm wheel. This feature contributes to the adaptability of mechanical systems, allowing for bidirectional operation and versatility in various applications where reversible motion is required.
- Compact Design: Worm wheels offer a compact and space-efficient design due to their high gear ratio capabilities. The worm’s helical shape allows for a large reduction in speed within a relatively small package size. This compact design is advantageous in applications where space is limited or where a high gear reduction is required without occupying excessive space. The compactness of worm wheels enhances the adaptability of mechanical systems in diverse settings, including compact machinery, automotive applications, or tight spaces.
- High Torque Transmission: Worm wheels are known for their ability to transmit high torque. The sliding action between the worm and the worm wheel creates a large contact area, enabling efficient torque transfer. This high torque transmission capability makes worm wheels suitable for applications requiring high torque output, such as lifting mechanisms, conveyor systems, or heavy-duty machinery. The ability to handle high torque contributes to the versatility and adaptability of mechanical systems in different settings.
- Mechanical Advantage: Worm wheels provide a mechanical advantage by converting a small rotational input force into a larger rotational output force. This mechanical advantage is a result of the gear ratio between the worm and the worm wheel. It allows mechanical systems to generate higher output forces or torques than what is applied at the input. This feature is valuable in applications where increased force or torque amplification is required, enabling systems to adapt to varying load demands and perform tasks that would otherwise be challenging or impractical.
- Noise Reduction: Worm wheels are known for their quiet operation due to the sliding contact between the worm and the worm wheel teeth. This sliding action reduces the impact and noise associated with gear meshing compared to other types of gears, such as spur gears or bevel gears. The noise reduction capability of worm wheels makes them suitable for applications where noise control is important, such as in precision equipment, office machinery, or noise-sensitive environments. This contributes to the adaptability of mechanical systems in different settings that require low noise levels.
Overall, worm wheels contribute significantly to the adaptability and versatility of mechanical systems in diverse settings. Their variable speed ratios, directional reversibility, compact design, high torque transmission, mechanical advantage, and noise reduction capabilities enable them to meet specific requirements and perform a wide range of tasks in different applications.
What role do worm wheels play in controlling speed and torque in mechanical assemblies?
Worm wheels play a crucial role in controlling speed and torque in mechanical assemblies. Here’s a detailed explanation of how worm wheels contribute to speed and torque control:
- Gear Reduction: One of the primary functions of worm wheels is to provide gear reduction. The helical teeth of the worm gear engage with the teeth of the worm wheel, resulting in a rotational output that is slower than the input speed. The gear reduction ratio is determined by the number of threads on the worm wheel and the pitch diameter of the gear. By controlling the gear reduction ratio, worm wheels enable precise speed control in mechanical assemblies.
- Speed Control: Worm wheels allow for fine control of rotational speed in mechanical assemblies. The high gear reduction ratio achievable with worm wheels enables slower output speeds, making them suitable for applications that require precise speed regulation. By adjusting the number of threads on the worm wheel or the pitch diameter of the gear, the speed output can be precisely controlled to match the requirements of the application.
- Torque Amplification: Worm wheels are capable of amplifying torque in mechanical assemblies. The helical tooth engagement between the worm gear and the worm wheel creates a mechanical advantage, resulting in increased torque at the output. This torque amplification allows worm wheels to transmit higher torque levels while maintaining a compact design. The ability to control torque amplification makes worm wheels suitable for applications that require high torque output, such as lifting mechanisms, conveyors, or heavy machinery.
- Torque Limiting: Worm wheels also provide torque limiting capabilities in mechanical assemblies. The self-locking nature of the worm wheel prevents reverse motion or backdriving from the output side to the input side. This self-locking property acts as a torque limiter, restricting excessive torque transmission and protecting the system from overload or damage. The torque limiting feature of worm wheels ensures safe and controlled operation in applications where torque limitation is critical, such as safety mechanisms or overload protection devices.
- Directional Control: Worm wheels offer precise directional control in mechanical assemblies. The helical tooth engagement between the worm gear and the worm wheel allows for power transmission in a single direction. The self-locking property of the worm wheel prevents reverse motion, ensuring that the output shaft remains stationary when the input is not actively driving it. This directional control is beneficial in applications that require precise positioning or unidirectional motion, such as indexing mechanisms or robotic systems.
- Load Distribution: Worm wheels play a role in distributing the load in mechanical assemblies. The sliding action between the worm gear and the worm wheel creates a larger contact area compared to other gear types. This increased contact area allows for better load distribution, minimizing stress concentration and ensuring even distribution of forces. By distributing the load effectively, worm wheels contribute to the longevity and reliability of mechanical assemblies.
Overall, worm wheels provide precise speed control, torque amplification, torque limiting, directional control, and load distribution capabilities in mechanical assemblies. These features make worm wheels versatile components that are widely used in various applications where precise control, torque management, and reliable performance are essential.
editor by CX 2024-04-11
China Best Sales Husq OEM Oil Pump Worm Gear 435 435e 440 440e 544212402
Product Description
Husq OEM Oil Pump Worm Gear 435 435e 440 440e 544212402
Other Products:
OUTDOOR POWER EQUIPTMENT MACHINERY PART like Air filter, oil filter, Fuel Pump, fuel filter, fuel hose, carburetor, blade, trimmer line, trimmer head, CHINAMFG starter, Cylinder Piston kit, Starter Motor, Saw Chain, Xihu (West Lake) Dis. Bar, Chain saw Grinder, Chain File,Pulley & Idle, Electric PTO clutch, Mandrels Quills, Spindle Housing Shaft Assembly, V Belt, Hex Kevlar V Belt, Starter Motor &Electric PTO Clutch & Solenoid Switch, , Lawn & Garden Tubeless Tire, Tire Tube, Snow Mud Turf Wheel, Farm & Golf Tubeless Tire, PU Rubber Foam Tire, Parts Washer & Ultrasonic Cleaner, Carby Carburetor etc
FAQ:
Notice
1. We maintain high standards of customer satisfaction! Your feedback is very important to us. Before giving us neutral or negative feedback, please contact us to satisfactorily address your concerns.
2. Please compare the good’s appearance, shape, size with your original parts before ordering.
3. Due to the different color resolution settings of the display, the CHINAMFG may have a color difference, please know it.
4. All our products are non-assembled, pictures are for reference only.
Problem with An Order?
We work hard to get everything right but mistakes happen and we want to fix them quickly, please ask any questions using the Made-in-China system before starting a dispute.
Feedback
We maintain high standards of CHINAMFG and strive for 100% customer satisfaction! If you are not satisfied with our products or services please contact us first, sincerely hope through our cooperation, we can resolve the problems smoothly.
About Us
We do retail and wholesale for gasoline chainsaw, brush cutter, grass trimmer, and other garden tool parts. Welcome here to pick out and buy.
Contact
If you have questions or problems please leave messages, we will reply to you as soon as possible.
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Certification: | RoHS, CE, ISO, CCC |
|---|---|
| Power Source: | Gasoline |
| Type: | Chainsaw Parts |
| Fit for: | Husq 435 435e 440 440e Chainsaw |
| OEM: | 544212402 |
| Transport Package: | Color Box |
| Samples: |
US$ 3/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
|
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|---|
What is a worm wheel, and how does it function in mechanical systems?
A worm wheel, also known as a worm gear or worm gear wheel, is an important component in mechanical systems that helps transmit motion and power between two perpendicular shafts. It consists of a circular gear called the worm wheel or worm gear, and a screw-like gear called the worm or worm screw. Here’s a detailed explanation of what a worm wheel is and how it functions in mechanical systems:
A worm wheel is a gear with teeth that are cut in a helical pattern around its circumference. It meshes with the worm, which has a threaded shaft resembling a screw. The worm gear and the worm are designed in such a way that their threads have a specific shape and orientation to ensure smooth and efficient power transmission.
The primary function of a worm wheel in mechanical systems is to provide a compact and efficient means of transmitting rotational motion and power between shafts that are oriented at right angles to each other. The interaction between the worm gear and the worm allows for high gear reduction ratios, making it suitable for applications that require large speed reductions and high torque output.
When the worm rotates, its threaded shaft engages with the teeth of the worm wheel, causing the wheel to rotate. The helical shape of the worm gear teeth allows for a sliding action between the worm and the worm wheel, resulting in a smooth and continuous transfer of motion. The gear ratio between the worm and worm wheel determines the speed reduction and torque multiplication achieved.
The unique design of the worm wheel provides several advantages in mechanical systems:
- High Gear Reduction: The helical threads of the worm wheel enable a significant reduction in rotational speed while increasing torque output. This makes it suitable for applications where a large reduction in speed is required, such as in machinery with heavy loads or precise positioning requirements.
- Self-Locking: The frictional force between the worm gear and the worm prevents backdriving, which means the worm wheel can hold its position even when the driving force is removed. This self-locking feature is beneficial for applications where it is necessary to prevent the transmission of motion from the output side back to the input side.
- Compact Design: The perpendicular arrangement of the worm and worm wheel allows for a compact and space-saving design. This is advantageous in applications where space constraints are a concern, such as in automotive, robotics, or machinery with limited available space.
- Quiet Operation: The sliding action between the worm and the worm wheel helps distribute the load over multiple teeth, reducing noise and vibration. This makes worm wheel mechanisms suitable for applications that require smooth and quiet operation, such as in precision equipment or gearboxes.
- Efficiency: Worm wheel systems can achieve high efficiency when properly designed and lubricated. However, they typically have lower efficiency compared to other types of gear systems due to the sliding motion and increased friction between the components.
Worm wheels are commonly used in various mechanical systems, including automotive transmissions, industrial machinery, elevators, printing presses, and steering systems. Their unique characteristics make them well-suited for applications that require precise control, high torque, and compact design.
It is important to note that proper lubrication, maintenance, and design considerations are crucial for ensuring the reliable and efficient operation of worm wheel systems. Regular inspections and adherence to manufacturer guidelines are essential for maximizing the lifespan and performance of worm wheel components.
Can you explain the role of a worm wheel in conjunction with a worm gear?
In mechanical systems, a worm wheel and a worm gear work together to achieve the transmission of motion and power between two perpendicular shafts. The worm gear is a screw-like gear, while the worm wheel is a circular gear with teeth cut in a helical pattern. Here’s a detailed explanation of the role of a worm wheel in conjunction with a worm gear:
The primary function of a worm wheel and worm gear combination is to provide a compact and efficient means of transmitting rotational motion and power at a right angle. The interaction between the worm gear and the worm allows for high gear reduction ratios, making it suitable for applications that require large speed reductions and high torque output.
The worm gear, or worm, is a threaded shaft resembling a screw. It is the driving component of the system and is typically turned by a motor or other power source. The threads on the worm engage with the teeth of the worm wheel, causing the wheel to rotate.
The helical shape of the worm gear teeth and the orientation of the threads on the worm are designed to ensure smooth and efficient power transmission. As the worm rotates, the sliding action between the threads of the worm and the helical teeth of the worm wheel enables the transfer of motion.
The gear ratio between the worm and worm wheel determines the speed reduction and torque multiplication achieved. The number of teeth on the worm wheel compared to the number of threads on the worm determines the gear ratio. For example, a worm wheel with 40 teeth and a worm with one thread would result in a gear ratio of 40:1, meaning the output shaft of the worm wheel rotates once for every 40 rotations of the worm.
The key role of the worm wheel is to receive the rotational motion from the worm and transmit it to the output shaft. It converts the rotary motion of the worm into rotary motion in a different direction, typically at a right angle.
The worm wheel also provides mechanical advantage by multiplying the torque output. Due to the helical shape of the teeth, the sliding action between the worm and the worm wheel allows for a larger contact area and load distribution, resulting in increased torque output at the output shaft.
The combination of the worm gear and worm wheel offers several advantages in mechanical systems:
- High Gear Reduction: The worm gear and worm wheel enable significant speed reduction while increasing torque output, making them suitable for applications requiring high torque and low speed.
- Self-Locking: The friction between the worm gear and the worm prevents backdriving, allowing the worm wheel to maintain its position even when the driving force is removed.
- Compact Design: The perpendicular arrangement of the worm gear and worm wheel allows for a compact and space-saving design, making it advantageous in applications with limited space.
- Quiet Operation: The sliding action between the worm gear and worm wheel helps distribute the load over multiple teeth, resulting in smoother and quieter operation.
- Directional Control: The worm gear and worm wheel combination can provide unidirectional motion, preventing motion from the output side back to the input side due to their self-locking property.
Worm gear and worm wheel systems are commonly used in various applications, including automotive, industrial machinery, elevators, conveyor systems, and robotics. Their unique characteristics make them suitable for tasks that require precise control, high torque, and compact design.
It is important to note that proper lubrication, maintenance, and design considerations are crucial for ensuring the reliable and efficient operation of worm gear and worm wheel systems. Regular inspections and adherence to manufacturer guidelines are essential for maximizing the lifespan and performance of these components.
How do worm wheels contribute to the precision and accuracy of motion in machinery?
Worm wheels play a significant role in achieving precision and accuracy of motion in machinery. Here’s a detailed explanation of how worm wheels contribute to precision and accuracy:
- Reduced Backlash: Backlash refers to the amount of clearance or play between meshing gears, which can result in undesired movement or positioning errors. Worm wheels have a self-locking mechanism that minimizes or eliminates backlash. The helical teeth of the worm wheel engage with the worm gear at an angle, creating a wedging effect that prevents reverse motion. This inherent self-locking property ensures precise positioning and eliminates backlash, contributing to the overall precision of motion.
- High Gear Reduction Ratio: Worm wheels offer high gear reduction ratios, allowing for fine control and precise motion. The helical shape of the worm gear teeth and the interaction with the worm wheel enable gear ratios ranging from 5:1 to 100:1 or even higher. This high reduction ratio allows for slower rotational output and finer increments of motion, enhancing precision in applications that require precise positioning or control.
- Single Directional Control: Worm wheels provide excellent directional control, allowing power transmission in a single direction only. The self-locking nature of the worm wheel prevents any reverse motion from the output side to the input side. This property is particularly beneficial in applications where precise and accurate motion in a specific direction is required, such as in robotics or CNC machinery.
- Smooth Operation: The helical tooth profile of the worm wheel contributes to smooth and quiet operation. The helical teeth engage gradually, resulting in a smooth transfer of power and reduced noise and vibration. This smooth operation is crucial for applications that require precise and accurate motion, as it helps minimize disturbances and ensure consistent movement without jarring or jerking.
- Increased Contact Area: The sliding action between the worm gear and the worm wheel creates a larger contact area compared to other gear types. The increased contact area allows for better load distribution and improved torque transmission. This helps to minimize tooth wear, enhance durability, and maintain the accuracy of motion over an extended period of operation.
- Compact Design: Worm wheels offer a compact design due to their perpendicular arrangement. The compactness allows for efficient use of space and integration into machinery with limited space constraints. The reduced size and weight contribute to improved stability and accuracy by minimizing flexing or bending that can occur in larger gear systems.
By incorporating worm wheels into machinery, engineers can achieve precise and accurate motion control, ensuring the desired positioning, repeatability, and overall performance of the system. These characteristics make worm wheels suitable for a wide range of applications that require high precision and accuracy, such as robotics, machine tools, positioning systems, and automation equipment.
editor by CX 2024-04-09
China RV030-150 Power Transmission Worm Gear Box with Synthetic Oil gearbox worm box
Solution Description
Item Description
Major Materials:
1)housing:aluminium alloy ADC12(size 571-090) die solid iron HT200(dimensions a hundred and ten-a hundred and fifty)
two)Worm:20Cr, ZI Involute profile carbonize&quencher warmth treatment method make gear surface area hardness up to fifty six-62 HRC Right after precision grinding, carburization layer’s thickness between .3-.5mm.
three)Worm Wheel:wearable stannum alloy CuSn10-1
Comprehensive Photographs
Mix Choices:
Input:with input shaft, With sq. flange,With IEC regular input flange
Output:with torque arm, output flange, solitary output shaft, double output shaft, plastic include
Worm reducers are obtainable with diffferent combos: NMRV+NMRV, NMRV+NRV, NMRV+Personal computer, NMRV+UDL, NMRV+MOTORS
Exploded View:
Item Parameters
| Outdated Model |
New Model | Ratio | Center Distance | Electricity | Enter Dia. | Output Dia. | Output Torque | Weight |
| RV571 | 7.5~100 | 25mm | .06KW~.12KW | Φ9 | Φ11 | 21N.m | .7kgs | |
| RV030 | RW030 | 7.5~one hundred | 30mm | .06KW~.25KW | Φ9(Φ11) | Φ14 | 45N.m | 1.2kgs |
| RV040 | RW040 | 7.5~a hundred | 40mm | .09KW~.55KW | Φ9(Φ11,Φ14) | Φ18(Φ19) | 84N.m | two.3kgs |
| RV050 | RW050 | seven.5~a hundred | 50mm | .12KW~1.5KW | Φ11(Φ14,Φ19) | Φ25(Φ24) | 160N.m | 3.5kgs |
| RV063 | RW063 | seven.5~100 | 63mm | .18KW~2.2KW | Φ14(Φ19,Φ24) | Φ25(Φ28) | 230N.m | 6.2kgs |
| RV075 | RW075 | 7.5~one hundred | 75mm | .25KW~4.0KW | Φ14(Φ19,Φ24,Φ28) | Φ28(Φ35) | 410N.m | nine.0kgs |
| RV090 | RW090 | seven.5~100 | 90mm | .37KW~4.0KW | Φ19(Φ24,Φ28) | Φ35(Φ38) | 725N.m | 13.0kgs |
| RV110 | RW110 | 7.5~one hundred | 110mm | .55KW~7.5KW | Φ19(Φ24,Φ28,Φ38) | Φ42 | 1050N.m | 35.0kgs |
| RV130 | RW130 | seven.5~one hundred | 130mm | .75KW~7.5KW | Φ24(Φ28,Φ38) | Φ45 | 1550N.m | 48.0kgs |
| RV150 | RW150 | 7.5~100 | 150mm | 2.2KW~15KW | Φ28(Φ38,Φ42) | Φ50 | eighty four.0kgs |
GMRV Outline Dimension:
| GMRV | A | B | C | C1 | D(H8) | E(h8) | F | G | G1 | H | H1 | I | M | N | O | P | Q | R | S | T | BL | β | b | t | V |
| 030 | 80 | 97 | 54 | 44 | 14 | 55 | 32 | fifty six | sixty three | 65 | 29 | 55 | 40 | 57 | 30 | seventy five | 44 | six.five | 21 | five.five | M6*ten(n=4) | 0° | 5 | 16.three | 27 |
| 040 | a hundred | 121.five | 70 | sixty | 18(19) | sixty | 43 | seventy one | 78 | 75 | 36.five | 70 | 50 | seventy one.5 | forty | 87 | 55 | six.five | 26 | 6.five | M6*10(n=4) | 45° | 6 | 20.8(21.8) | 35 |
| 050 | a hundred and twenty | 144 | eighty | 70 | twenty five(24) | 70 | forty nine | eighty five | ninety two | eighty five | 43.five | eighty | 60 | eighty four | fifty | 100 | 64 | 8.5 | 30 | 7 | M8*twelve(n=4) | 45° | 8 | 28.3(27.3) | 40 |
| 063 | one hundred forty four | 174 | a hundred | eighty five | 25(28) | eighty | sixty seven | 103 | 112 | 95 | 53 | 95 | 72 | 102 | sixty three | one hundred ten | 80 | 8.5 | 36 | eight | M8*12(n=8) | 45° | eight | 28.3(31.3) | 50 |
| 075 | 172 | 205 | 120 | ninety | 28(35) | 95 | seventy two | 112 | a hundred and twenty | 115 | fifty seven | 112.five | 86 | 119 | 75 | a hundred and forty | ninety three | eleven | 40 | 10 | M8*14(n=8) | 45° | 8(ten) | 31.3(38.3) | 60 |
| 090 | 206 | 238 | one hundred forty | one hundred | 35(38) | a hundred and ten | seventy four | one hundred thirty | one hundred forty | 130 | 67 | 129.5 | 103 | one hundred thirty five | ninety | a hundred and sixty | 102 | thirteen | forty five | 11 | M10*16(n=8) | 45° | ten | 38.3(41.3) | 70 |
| a hundred and ten | 255 | 295 | one hundred seventy | one hundred fifteen | forty two | a hundred thirty | – | a hundred and forty four | a hundred and fifty five | 165 | 74 | 160 | 127.five | 167.5 | 110 | 200 | 125 | 14 | 50 | 14 | M10*eighteen(n=8) | 45° | twelve | 45.3 | 85 |
| 130 | 293 | 335 | 200 | one hundred twenty | 45 | 180 | – | 155 | one hundred seventy | 215 | 81 | 179 | 146.5 | 187.5 | 130 | 250 | one hundred forty | 16 | sixty | 15 | M12*twenty(n=8) | 45° | 14 | forty eight.8 | one hundred |
| a hundred and fifty | 340 | 400 | 240 | one hundred forty five | fifty | 180 | – | 185 | two hundred | 215 | ninety six | 210 | 170 | 230 | a hundred and fifty | 250 | 180 | 18 | 72.5 | eighteen | M12*22(n=8) | 45° | fourteen | fifty three.eight | 120 |
Organization Profile
About CZPT Transmission:
We are a professional reducer producer located in HangZhou, ZHangZhoug province.
Our leading products is full selection of RV571-150 worm reducers , also provided GKM hypoid helical gearbox, GRC inline helical gearbox, Pc units, UDL Variators and AC Motors, G3 helical equipment motor.
Merchandise are widely used for purposes this kind of as: foodstuffs, ceramics, packing, substances, pharmacy, plastics, paper-producing, design equipment, metallurgic mine, environmental safety engineering, and all types of automated strains, and assembly traces.
With quickly delivery, outstanding soon after-revenue services, sophisticated creating facility, our items promote well both at residence and abroad. We have exported our reducers to Southeast Asia, Jap Europe and Middle East and so on.Our intention is to produce and innovate on basis of substantial good quality, and create a good reputation for reducers.
Packing information:Plastic Baggage+Cartons+Picket Cases , or on ask for
We take part Germany Hannver Exhibition-ZheJiang PTC Truthful-Turkey Get Eurasia
Logistics
Right after Product sales Provider
one.Maintenance Time and Guarantee:Within 1 year right after receiving products.
two.Other Provider: Like modeling selection guidebook, installation manual, and issue resolution guidebook, etc.
FAQ
one.Q:Can you make as per buyer drawing?
A: Indeed, we offer personalized services for clients accordingly. We can use customer’s nameplate for gearboxes.
two.Q:What is your phrases of payment ?
A: thirty% deposit just before generation,stability T/T before shipping and delivery.
3.Q:Are you a trading company or company?
A:We are a manufacurer with superior gear and experienced employees.
four.Q:What is actually your production capacity?
A:8000-9000 PCS/Thirty day period
5.Q:Totally free sample is obtainable or not?
A:Of course, we can provide cost-free sample if client concur to shell out for the courier expense
6.Q:Do you have any certification?
A:Yes, we have CE certification and SGS certification report.
Contact info:
Ms Lingel Pan
For any concerns just come to feel free ton get in touch with me. A lot of thanks for your sort consideration to our firm!
|
US $10-200 / Piece | |
1 Piece (Min. Order) |
###
| Application: | Motor, Machinery, Marine, Agricultural Machinery, Industry |
|---|---|
| Function: | Distribution Power, Change Drive Torque, Speed Changing, Speed Reduction |
| Layout: | Right Angle |
| Hardness: | Hardened Tooth Surface |
| Installation: | Horizontal Type |
| Step: | Double-Step |
###
| Samples: |
US$ 10/Piece
1 Piece(Min.Order) |
|---|
###
| Customization: |
Available
|
|---|
###
| Old Model |
New Model | Ratio | Center Distance | Power | Input Dia. | Output Dia. | Output Torque | Weight |
| RV025 | 7.5~100 | 25mm | 0.06KW~0.12KW | Φ9 | Φ11 | 21N.m | 0.7kgs | |
| RV030 | RW030 | 7.5~100 | 30mm | 0.06KW~0.25KW | Φ9(Φ11) | Φ14 | 45N.m | 1.2kgs |
| RV040 | RW040 | 7.5~100 | 40mm | 0.09KW~0.55KW | Φ9(Φ11,Φ14) | Φ18(Φ19) | 84N.m | 2.3kgs |
| RV050 | RW050 | 7.5~100 | 50mm | 0.12KW~1.5KW | Φ11(Φ14,Φ19) | Φ25(Φ24) | 160N.m | 3.5kgs |
| RV063 | RW063 | 7.5~100 | 63mm | 0.18KW~2.2KW | Φ14(Φ19,Φ24) | Φ25(Φ28) | 230N.m | 6.2kgs |
| RV075 | RW075 | 7.5~100 | 75mm | 0.25KW~4.0KW | Φ14(Φ19,Φ24,Φ28) | Φ28(Φ35) | 410N.m | 9.0kgs |
| RV090 | RW090 | 7.5~100 | 90mm | 0.37KW~4.0KW | Φ19(Φ24,Φ28) | Φ35(Φ38) | 725N.m | 13.0kgs |
| RV110 | RW110 | 7.5~100 | 110mm | 0.55KW~7.5KW | Φ19(Φ24,Φ28,Φ38) | Φ42 | 1050N.m | 35.0kgs |
| RV130 | RW130 | 7.5~100 | 130mm | 0.75KW~7.5KW | Φ24(Φ28,Φ38) | Φ45 | 1550N.m | 48.0kgs |
| RV150 | RW150 | 7.5~100 | 150mm | 2.2KW~15KW | Φ28(Φ38,Φ42) | Φ50 | 84.0kgs |
###
| GMRV | A | B | C | C1 | D(H8) | E(h8) | F | G | G1 | H | H1 | I | M | N | O | P | Q | R | S | T | BL | β | b | t | V |
| 030 | 80 | 97 | 54 | 44 | 14 | 55 | 32 | 56 | 63 | 65 | 29 | 55 | 40 | 57 | 30 | 75 | 44 | 6.5 | 21 | 5.5 | M6*10(n=4) | 0° | 5 | 16.3 | 27 |
| 040 | 100 | 121.5 | 70 | 60 | 18(19) | 60 | 43 | 71 | 78 | 75 | 36.5 | 70 | 50 | 71.5 | 40 | 87 | 55 | 6.5 | 26 | 6.5 | M6*10(n=4) | 45° | 6 | 20.8(21.8) | 35 |
| 050 | 120 | 144 | 80 | 70 | 25(24) | 70 | 49 | 85 | 92 | 85 | 43.5 | 80 | 60 | 84 | 50 | 100 | 64 | 8.5 | 30 | 7 | M8*12(n=4) | 45° | 8 | 28.3(27.3) | 40 |
| 063 | 144 | 174 | 100 | 85 | 25(28) | 80 | 67 | 103 | 112 | 95 | 53 | 95 | 72 | 102 | 63 | 110 | 80 | 8.5 | 36 | 8 | M8*12(n=8) | 45° | 8 | 28.3(31.3) | 50 |
| 075 | 172 | 205 | 120 | 90 | 28(35) | 95 | 72 | 112 | 120 | 115 | 57 | 112.5 | 86 | 119 | 75 | 140 | 93 | 11 | 40 | 10 | M8*14(n=8) | 45° | 8(10) | 31.3(38.3) | 60 |
| 090 | 206 | 238 | 140 | 100 | 35(38) | 110 | 74 | 130 | 140 | 130 | 67 | 129.5 | 103 | 135 | 90 | 160 | 102 | 13 | 45 | 11 | M10*16(n=8) | 45° | 10 | 38.3(41.3) | 70 |
| 110 | 255 | 295 | 170 | 115 | 42 | 130 | – | 144 | 155 | 165 | 74 | 160 | 127.5 | 167.5 | 110 | 200 | 125 | 14 | 50 | 14 | M10*18(n=8) | 45° | 12 | 45.3 | 85 |
| 130 | 293 | 335 | 200 | 120 | 45 | 180 | – | 155 | 170 | 215 | 81 | 179 | 146.5 | 187.5 | 130 | 250 | 140 | 16 | 60 | 15 | M12*20(n=8) | 45° | 14 | 48.8 | 100 |
| 150 | 340 | 400 | 240 | 145 | 50 | 180 | – | 185 | 200 | 215 | 96 | 210 | 170 | 230 | 150 | 250 | 180 | 18 | 72.5 | 18 | M12*22(n=8) | 45° | 14 | 53.8 | 120 |
|
US $10-200 / Piece | |
1 Piece (Min. Order) |
###
| Application: | Motor, Machinery, Marine, Agricultural Machinery, Industry |
|---|---|
| Function: | Distribution Power, Change Drive Torque, Speed Changing, Speed Reduction |
| Layout: | Right Angle |
| Hardness: | Hardened Tooth Surface |
| Installation: | Horizontal Type |
| Step: | Double-Step |
###
| Samples: |
US$ 10/Piece
1 Piece(Min.Order) |
|---|
###
| Customization: |
Available
|
|---|
###
| Old Model |
New Model | Ratio | Center Distance | Power | Input Dia. | Output Dia. | Output Torque | Weight |
| RV025 | 7.5~100 | 25mm | 0.06KW~0.12KW | Φ9 | Φ11 | 21N.m | 0.7kgs | |
| RV030 | RW030 | 7.5~100 | 30mm | 0.06KW~0.25KW | Φ9(Φ11) | Φ14 | 45N.m | 1.2kgs |
| RV040 | RW040 | 7.5~100 | 40mm | 0.09KW~0.55KW | Φ9(Φ11,Φ14) | Φ18(Φ19) | 84N.m | 2.3kgs |
| RV050 | RW050 | 7.5~100 | 50mm | 0.12KW~1.5KW | Φ11(Φ14,Φ19) | Φ25(Φ24) | 160N.m | 3.5kgs |
| RV063 | RW063 | 7.5~100 | 63mm | 0.18KW~2.2KW | Φ14(Φ19,Φ24) | Φ25(Φ28) | 230N.m | 6.2kgs |
| RV075 | RW075 | 7.5~100 | 75mm | 0.25KW~4.0KW | Φ14(Φ19,Φ24,Φ28) | Φ28(Φ35) | 410N.m | 9.0kgs |
| RV090 | RW090 | 7.5~100 | 90mm | 0.37KW~4.0KW | Φ19(Φ24,Φ28) | Φ35(Φ38) | 725N.m | 13.0kgs |
| RV110 | RW110 | 7.5~100 | 110mm | 0.55KW~7.5KW | Φ19(Φ24,Φ28,Φ38) | Φ42 | 1050N.m | 35.0kgs |
| RV130 | RW130 | 7.5~100 | 130mm | 0.75KW~7.5KW | Φ24(Φ28,Φ38) | Φ45 | 1550N.m | 48.0kgs |
| RV150 | RW150 | 7.5~100 | 150mm | 2.2KW~15KW | Φ28(Φ38,Φ42) | Φ50 | 84.0kgs |
###
| GMRV | A | B | C | C1 | D(H8) | E(h8) | F | G | G1 | H | H1 | I | M | N | O | P | Q | R | S | T | BL | β | b | t | V |
| 030 | 80 | 97 | 54 | 44 | 14 | 55 | 32 | 56 | 63 | 65 | 29 | 55 | 40 | 57 | 30 | 75 | 44 | 6.5 | 21 | 5.5 | M6*10(n=4) | 0° | 5 | 16.3 | 27 |
| 040 | 100 | 121.5 | 70 | 60 | 18(19) | 60 | 43 | 71 | 78 | 75 | 36.5 | 70 | 50 | 71.5 | 40 | 87 | 55 | 6.5 | 26 | 6.5 | M6*10(n=4) | 45° | 6 | 20.8(21.8) | 35 |
| 050 | 120 | 144 | 80 | 70 | 25(24) | 70 | 49 | 85 | 92 | 85 | 43.5 | 80 | 60 | 84 | 50 | 100 | 64 | 8.5 | 30 | 7 | M8*12(n=4) | 45° | 8 | 28.3(27.3) | 40 |
| 063 | 144 | 174 | 100 | 85 | 25(28) | 80 | 67 | 103 | 112 | 95 | 53 | 95 | 72 | 102 | 63 | 110 | 80 | 8.5 | 36 | 8 | M8*12(n=8) | 45° | 8 | 28.3(31.3) | 50 |
| 075 | 172 | 205 | 120 | 90 | 28(35) | 95 | 72 | 112 | 120 | 115 | 57 | 112.5 | 86 | 119 | 75 | 140 | 93 | 11 | 40 | 10 | M8*14(n=8) | 45° | 8(10) | 31.3(38.3) | 60 |
| 090 | 206 | 238 | 140 | 100 | 35(38) | 110 | 74 | 130 | 140 | 130 | 67 | 129.5 | 103 | 135 | 90 | 160 | 102 | 13 | 45 | 11 | M10*16(n=8) | 45° | 10 | 38.3(41.3) | 70 |
| 110 | 255 | 295 | 170 | 115 | 42 | 130 | – | 144 | 155 | 165 | 74 | 160 | 127.5 | 167.5 | 110 | 200 | 125 | 14 | 50 | 14 | M10*18(n=8) | 45° | 12 | 45.3 | 85 |
| 130 | 293 | 335 | 200 | 120 | 45 | 180 | – | 155 | 170 | 215 | 81 | 179 | 146.5 | 187.5 | 130 | 250 | 140 | 16 | 60 | 15 | M12*20(n=8) | 45° | 14 | 48.8 | 100 |
| 150 | 340 | 400 | 240 | 145 | 50 | 180 | – | 185 | 200 | 215 | 96 | 210 | 170 | 230 | 150 | 250 | 180 | 18 | 72.5 | 18 | M12*22(n=8) | 45° | 14 | 53.8 | 120 |
Worm gear reducer gearbox
Cheaper than planetary gearboxes In many cases, worm gear reducer gearboxes are a popular alternative to planetary gearboxes. A worm gear reducer gearbox is a mechanical device with vertical input and output shafts. This allows for very high reduction ratios. They are typically used in high-reduction situations such as machine tools.
Worm gears are cheaper than traditional gearboxes. They also have many benefits, including noise reduction. The output shaft of the worm gear reducer gearbox is almost 90 degrees from the motor input shaft, making it ideal for high-torque applications.
The worm gear reducer gearbox adopts an aluminum body, which is light in weight and high in operation efficiency. Additionally, they are available with hollow shafts and mounting flanges. In terms of initial cost, worm gear reducer gearboxes are cheaper than planetary gearboxes. In addition, they have better efficiency and longer service life.
Worm drives are also ideal for portable battery-powered lifting equipment. The high gear ratio of the worm gear ensures that it does not reverse drive. The worm gear has a spring-applied brake that holds the motor in place.
Planetary gearboxes are popular among industrial users. The efficiency of planetary gearboxes is important for practical applications.
The compact worm gear unit consists of a housing with an inner cavity. It has two side walls, one on either side of the front cover (13) and one on both sides of the rear cover (14). The front end cap is screwed onto the housing and the inner cavity is accessed through the rear end cap.
The compact worm gear unit can be configured to suit your application. They have many advantages, including saving space and increasing torque. The range includes single-envelope and double-envelope versions, available in a number of different power ratings. Additionally, they are IP65-rated, making them ideal for applications involving high radial or axial forces.
The compact worm reducer gearbox is a simple but effective worm drive. Its worm gear 16 meshes with the output shaft and rotates relatively stably. It also has a front-end cap and rear bearing. This enables the compact worm reducer gearbox to reduce vibration without damaging the output shaft.
Compact worm gear reducer gearboxes are ideal for many applications and offer high efficiency. The compact design means you can mount them on the motor’s flange or base. Its durable construction makes it ideal for a variety of industries. They are extremely durable and can handle high-pressure and washdown conditions. They also come standard with a synthetic shaft.
high efficiency
High-efficiency worm gear reducer gearboxes are ideal for applications that require precision, repeatability, and efficient performance. These reducer gearboxes are designed with state-of-the-art servo motor technology to provide tight integration and an angular backlash of less than two arc minutes. The reduction ratio can be lower if the application requires it.
Rising energy costs have led to an increased focus on the efficiency of drives. In response to this, manufacturers have increased the efficiency of worm gear reducer gearboxes through a number of technical improvements. By minimizing losses from rolling and sliding friction, worm gear reducer gearboxes are more efficient than their counterparts.
The high-efficiency worm reducer gearbox is simple in design and has the characteristics of a compact structure, high-speed ratio, low power consumption, and self-locking. Other advantages of these reducer gearboxes include low noise and long service life. Many also have built-in control systems that allow manual and remote adjustments. They also feature automatic shutdown protection and thermal protection.
High-efficiency worm reducer gearboxes can be used for mechanical acceleration. The input hypoid gear is usually made of steel, while the output hypoid gear is usually made of bronze. Bronze is a soft metal that is good at absorbing shock loads. However, bronze requires work hardening to achieve optimum hardness. For large worm gears, this process can take 300 to 550 hours.
low clearance
A low-clearance worm reducer gearbox is a device used to adjust the speed of a rotating shaft. It uses a worm gear consisting of two members. One worm is at one end of the shaft and the other is at the other end. Both worms are screwed into the synchronous drive structure.
Low clearance worm gear reducer gearboxes can be produced on conventional worm gear production lines without overlapping investments. These units are usually made of soft rubber. Also, they are relatively quiet in operation. These machines are designed so that they are suitable for use in elevators. The softer material in the worm gear also helps absorb shock loads.
The tooth profile of the worm gear is designed to change with the axial movement of the worm. Worms have thinner right teeth and thicker left teeth. As the worm moves to the right, its teeth mesh with the worm gear, reducing backlash.
There are many different types of worm gears. The design of gears depends on many factors, including backlash, thermal design, friction factors and lubrication. Worm gears are made of several different materials. Some different types of materials used in worm gears require special lubrication.
quieter
The quieter worm reducer gearbox is designed to reduce the noise level of the rotating gear motor. The device has more gear teeth in meshing contact with the gears, which helps it run more quietly. In addition to being quieter than other transmissions, it’s also less expensive than its counterparts.
Worm gearboxes can be used for different applications, but they are not as efficient as helical gearboxes. Worm reducer gearboxes are cheaper but less than 90% efficient. Higher gear ratios reduce efficiency, so worm gear reducer gearboxes are better suited for applications that require low-speed torque. The cost of buying a worm gearbox will depend on the horsepower and gear ratios required.
Worm reducer gearboxes are also more comfortable to use than planetary gearboxes. They don’t vibrate and heat up quickly, making them an excellent choice for low to medium horsepower applications. Worm gear reducer gearboxes can be upgraded to improve their performance by combining with other gear trains or gearboxes.
easy to replace
An easily replaceable worm gear reducer gearbox can save you a lot of money. A worm gear reducer gearbox is part of a chain drive and allows you to change gear ratios quickly and easily. Worm gear reducer gearboxes can be easily replaced in a number of ways. It’s a good idea to read the manufacturer’s manual before replacing a worm gear reducer gearbox. Make sure you have the instructions available so you can refer to them in the future.
Worm gear reducer gearboxes offer many advantages, including long service life and low noise. They are also designed with a 90-degree output shaft for easy installation. Another advantage of these gear reducer gearboxes is that they can be used with both solid and hollow output shafts. This means less maintenance and downtime.
Worm gear reducer gearboxes are widely used. Most gear manufacturers have large inventories. Worm gears also have uniform mounting dimensions. Dimensional consistency means you don’t have to worry about matching the shaft length and diameter to the worm gear. You can easily find a replacement worm gear reducer gearbox for your equipment.
When replacing the worm gear reducer gearbox, check the lubricating oil recommended by the machine. If not included, use original gear oil. Be sure to follow the manufacturer’s instructions carefully.
editor by czh 2022-12-31
china factory M6 Z23 Gear Shaft Made of 20crmiti/42CrMo for Reducer/ Oil Machine/ Construction Machinery manufacturers
Merchandise Description
Product introduction
| Equipment model | Customized equipment accoding to CZPT ers sample or drawing |
| Processing machine | CNC device |
| Substance | 20CrMnTi/ 20CrMnMo/ 42CrMo/ 45#steel/ 40Cr/ 20CrNi2MoA |
| Heat treattment | Carburizing and quenching/ Tempering/ Nitriding/ Carbonitriding/ Induction hardening |
| Hardness | 58-62HRC |
| Qaulity standerd | GB/ DIN/ JIS/ AGMA |
| Accuracy course | five-8 class |
| Shipping and delivery | Sea shipping/ Air delivery/ Express |
| Supply time | 30days |
My manufacturing unit photographs and cerfitication
Manufacturing unit introduction
HangZhou HangZhoung Engine Elements Co., LTD is set item development, creation and product sales of specialized enterprises, the business was launched in 1985, is found in Xihu (West CZPT ) Dis. CZPT River, fifty kilometers from the provincial capital HangZhou city, handy transportation.
The business has contemporary skilled creation workshop addresses an region of 30,000 sq. meters, 120 employees, including skilled and technological staff of thirty men and women. In the past 30 several years, the organization to adapt to the escalating market place demand from customers of CZPT d creation gear to create new items. Analysis and advancement to produce piston and engine bearing with several types supplies. In 2007, commissioned the improvement of a new undertaking: the generation and processing equipment, the introduction of Germany, Japan CZPT d processing heart equipment to meet agricultural equipment, automobiles, development machinery, and other facets of the creation. The firm has been appraised as ZheJiang top quality merchandise, company credit good quality models. The firm has offices in HangZhou.
Our goods offer properly in CZPT and exported to CZPT pe, the CZPT icas, the Center CZPT , CZPT Asia and other countries. My company adhered to the “great religion, winning by quality, initial-course provider will be introduced to CZPT CZPT ers” for the purpose, we are willing to be truthful with you, and operate together for a greater tomorrow.
The major advantage of worm gears is their capability to offer substantial reduction ratios and correspondingly substantial torque multipliers. They can also be utilized as reducers for reduced to medium speed apps. Also, simply because their reduction ratio is based on the amount of tooth on the equipment, they are much more compact than other kinds of gears. Like fantastic pitch leadscrews, worm gears are generally self-locking, creating them best for hoisting and hoisting programs.
china near me shop Oil Pump Bady and Transmission Gear manufacturers
Product Description
Your CZPT ized elements,Personalized options
Business profiles
We established in 2571 year, named Xihu (West CZPT ) Dis. Tongyong Machinery Company. In 2019 renamed HangZhou Hejess Machinery Co.,Ltd and established new plants.
We are largely engaged in the planning and production of metal equipment factors and CZPT -regular machinery areas, such as shafts, flange, gears, rings, sheaves, couplings, bearing supports, and forgings and many others.
Production Parameter
- Materials: Alloy steel,Carbon steel,Carburizing steel,Quenched and tempered metal
- Heat treatment: Normalizing,Annealing,Quenching&Tempering,Surface Quenching, Induction hardening
- Machining: CNC Turning,CNC Milling,CNC CZPT ng,CNC Grinding,CNC Drilling
- Equipment Machining: Equipment Hobbing,Equipment Milling,CNC Equipment Milling,Gear Cutting,Spiral equipment slicing,
- Equipment Chopping
- Inspection: CZPT Composition Examination,Ultrasonic Examination,Penetration Check,Radiographic Check,
Magnetic Take a look at,Tensile CZPT Check,Impact Examination,Hardness Take a look at,Dimension Test.
We can give forging from 1kg to 5Ton. And make precison machining. Also have welding and assembly capabilities.
High quality Handle
Solution good quality is what we are paying out excellent consideration to all the time. Every product is produced underneath careful handle at every approach and inspected by skilled engineers strictly according to the related standards and CZPT er demands, making certain the tremendous efficiency of CZPT merchandise when get there at CZPT er.
Ø Generation Movement Chart
one, Buy Analyzing
Know specifications of raw material, chemical composition, CZPT properties.
Analyzing how to forging and how to make warmth remedy.
two, Raw materials.
Use which raw materials, plate, round bar, steel ingot.
According your components, select the best expense efficiency a single.
If you essential specific content, will CZPT ized from metal factory.
Customized raw materials in accordance your requirments.
3, Forging
Make forging procedure chart and forging kind
Make forging drawing
Make 3D drawing
Make forging mould
four, Pre – forging
five, End – forging
All-natural gas heating furnaces are monitored and managed by laptop applications to make certain precise heating within established time and temperature variety as essential.
A wide selection of forging equipment,like friction push, hudraulic hammer, forging hammers.With the aids od intelligent software,correct deformation,forging ration,ingot size and weight,forging tooling and gear will be decided to make sure the wrought framework by way of hout and sound quality.
six, Pre- machining
seven, Make UT (ultrasonic) inspection.
eight, Make heat therapy
nine, Inspect hardness and mechanical properties.
ten, Make precision machining / finished machining.
Use CNC machining heart, CNC milling, CNC boring, CNC grinding
eleven, Examine dimenssions.
12, Guarding and packing.
Major market : America, Australia, Malaysia,Israel,Britain, Russia,Canada, ect.
Providers : The services we can provide are : FOB, CIF, DAP. Only give me the drawings and requirements, you will receive the goods at your home.
Wehas accumulated rich knowledge and experience in the producing and exporting. Familar every process, when metting problems, be able to find a solution timely.
Superb provider attitude, CZPT reaction speed, on-time delivery, consciousness of obligation and adaptability is what we are training from the really beginning, combining with substantial credit history, competitive price, close conversation with CZPT er and innovative way of working, make us get much more and much more business and outstanding CZPT er satisfaction.
To choose us, HangZhou CZPT CZPT ry, as your organization associate, by no means will you locate you are wrong!
Manufacturing Particulars
| Technology : | Free forging / CZPT forging / Die forging / shut forging / Impact die forging / Flashless forging / multi-ram forging / multidirectional die forging / precision forging / croe forging / combination forging / extrusion forging / roll forging / reducer rolling / ring rolling / open die forging / flat die forging / loose tooling forging |
| Content Standard : | ISO / DIN / W-Nr / BS / EN / ASTM / ASME / AISI / UNS / SAE / JIS / SS/ NF / GOST / OCT / GB |
| Material Type: | Austenilic Ni-Cr CZPT Steel / Austenitic Alloy Steel / Austenitic CZPT Stee / Axle Shaft Steel / Bar Steel / CZPT Metal / Bolting Metal / Carbon And Minimal-Alloy Metal Vessels / Carbon Steel / Carbon Resource Steel / Carbon-Containing Alloy Steel / Case-Hardened Steel / Cast Metal / Forged-Steel Pipe / Centrifugal Metal / Centrifuge(D) Metal / Channel Metal / Chilled Hardened Steel / Chrome Hardened Steel / Chrome-Carbon Metal / Chrome-Molybdenum Steel / Chrome-Nickel Steel / Closed Die Metal / Coating Steel Pipe / Die Metal / Drawing Metal / Further-High-Tensile Metal / Fabricated Metal / Ferritic CZPT Metal / Ferritic Steel / Figured Metal / Fantastic Metal / Flange Steel / Groove Steel / Difficult Alloy Steel / High Alloy Metal / CZPT Boron Steel / CZPT Carbon Steel / CZPT Chrome Alloy Steel / CZPT Manganese Steel / CZPT Nickel-Chrome Metal |
Show the generation process as underneath photos:
Our Products Catalogue
| Products Catalogue | |||||
| Merchandise | Application | Complex | Material | Photo | Industry |
| 1 | Carry Rod | Forging – warmth remedy – CNC machining – CNC Grinding | Alloy metal | Australia | |
| two | Eccentric shaft | Forging – warmth treatment – CNC machining – CNC Grinding | Alloy metal | Britain | |
| three | Pin shaft | Forging – warmth therapy – CNC machining | Alloy steel | Usa | |
| four | Spindle | Forging – heat therapy – CNC machining – CNC Grinding | Alloy metal | Germany | |
| 5 | Stage shaft | Forging – warmth remedy – CNC machining | Alloy steel | Peru | |
| six | Extended shaft | Forging – warmth therapy – CNC machining – CNC Grinding | Alloy metal | Ukraine | |
| 7 | Large head shaft | Forging – warmth therapy – CNC machining | Alloy steel | Israel | |
| eight | Hollow shaft | Forging – heat remedy – CNC machining | Custom Alloy metal | Singapore | |
| nine | Zinc plating flange | Forging – heat therapy – CNC machining – Zinc plating | Alloy metal | Australia | |
| ten | Spline shaft | Forging – warmth treatment method – CNC machining | Alloy metal | Singapore | |
| eleven | Gear Shaft | Forging – warmth treatment method – CNC machining – Area Quenching | Alloy steel | Russia | |
| twelve | Gear | Forging – warmth therapy – CNC machining | Alloy metal | Russia | |
| 13 | Ring | Forging – warmth treatment method – CNC machining | Alloy metal | United states | |
| fourteen | Ring | Forging – warmth treatment – CNC machining | Alloy metal | Malaysia | |
| 15 | 50 % ring | Forging – warmth remedy – CNC machining | Alloy metal | Malaysia | |
| 16 | Cylinder | Forging – warmth treatment method – CNC machining | Alloy steel | Iran | |
| 17 | Flange | Forging – heat remedy – CNC machining | Alloy metal | United states | |
| eighteen | Groove ring | Forging – warmth remedy – CNC machining | Alloy metal | United states | |
| 19 | Flange shaft | Forging – heat treatment method – CNC machining | Alloy metal | United states of america | |
| twenty | Flange | Forging – heat therapy – CNC machining | Alloy steel | Usa | |
| 21 | Pin shaft | Forging – warmth treatment method – CNC machining | Alloy metal | United states of america | |
| 22 | Shaft | Forging – warmth treatment – CNC machining | Alloy steel | Usa | |
| 23 | Square flange | Forging – heat therapy – CNC machining | Alloy steel | USA Britain | |
| 24 | Nut | Forging – warmth treatment – CNC machining | Alloy steel | United states of america | |
| twenty five | Flange | Forging – warmth remedy – CNC machining | Alloy metal | United states | |
| 26 | Flange | Forging – heat treatment – CNC machining | Alloy steel | United states | |
| 27 | Forks | Wire reducing – heat remedy – CNC machining | Alloy metal | United states | |
| 28 | Shut die forging element | Forging – CNC machining | Alloy metal | Usa | |
| 29 | Closed die forging portion | Forging – CNC machining | Alloy steel | United states of america | |
| thirty | Closed die forging portion | Forging – CNC machining | Alloy steel | United states of america | |
The push aspect is a worm. In get to blend the wheel/worm into a worm gear, it need to be ensured that the centre length is equivalent and the transmission ratio is equal. Centre distances are obtainable from inventory in modest actions among 17mm and 80mm. Every single centre distance has a number of equipment ratios. Ep worm gears are suited for the creation of worm drives with a shaft angle of 90°. Utilizing a worm push, extremely huge reduction ratios (up to 100:1) can be reached.
china Cost Automobile Transfer Case Sprocket Transmission Gear for Oil Pump Motor and Worm Gear Box manufacturers
Product Description
For case in point,
(1)Gear shafts for oil pump(gear pump), drive shaft, middle spindle shaft, worm shaft, transmission shaft. We have stocks for most well-liked measurements also we acknowledge CZPT -regular sizes orders.
We have full production line with CNC turning, milling, enamel shaping, hobbing, warmth treatment, grinding potential, and inspecting devices. CZPT ent material, various tolerance, diverse warmth therapy…Will be satisfied according to CZPT er’s demands. We are familiar with ISO, ANSI, DIN, JIS specifications.
Gear Specification:
1)Material: Carbon metal, alloy metal, stainless steel,
2)Modulus: .5-16mm
3)Amount of enamel: 6-200
four)OD: 10-800mm
5)Precision quality: ISO-6
six)Heat treatment: Appropriate techniques will be manufactured for different content, quenching, circumstance hardening, carburizing, nitriding, normalizing, and so on.
7)Approach: Forging, turning, milling, punching, grinding warmth remedy, end grinding
eight)Area: Self coloration, plating, phosphating, powder coating
nine)OEM welcomed, little order quantities are recognized.
(2)Our Equipment sorts: Straight Tooth Equipment, Indirect Tooth Cylinder Gear, External Spur Equipment, CZPT cal Equipment, Interior Spur Gear, Gear Shaft etc the normal and CZPT standard according to the drawings or samples.
Material : forty five#, 40Cr, 20CrMo, 20CrMoti, 17CrNiMo6, 20CrMnTi or the other people
Warmth therapy: Medium frequency quenching, large frequency quenching, carburizing and quenching, nitriding, Carbon-Nitriding, Salt bathtub quenching.
Doing work Process: Gearh hobbing, Gear shaving, Gear shaping, Equipment grinding and so on
Precision Quality: GB5-8, JIS 1-4, AGMA twelve-9, DIN 6-9
Software spot: CZPT gearbox, medical products, metallurgical equipment, port equipment, lifting products, mining equipment, electrical CZPT equipment, light-weight market equipment, environmental defense machinery.
(3)Our sprocket or chainwheel
the common and CZPT standard according to the drawings or samples.
Substance : C45,S235JR,Cast Metal or the other people
one, Description: sprocket ,chainwheel
two, Types:
a) Normal sprocket
b) Completed bore sprocket
c) Taper bore sprocket
d) Double plate wheels
e) conveyor sprocket
3, Substance: C45 ,S235JR, Nylon
four ,Surface area therapy: Zinc-plated ,black end
five, Single A-sort, double A-variety, Welding hub KB-kind, Welding hub C-variety and many others for your reference.
6, heat therapy way: substantial frequency quenching, By means of-hardened, carburizing and quenching
(4) Our maker creates the worm shaft with special machine of which the generation effectiveness is 2 instances much more than the traditional technique and the area end would be within .8-1.6. Also, all the concluded CZPT and shafts will be examined with equipment meshing energy meter in order to fulfill precisely the needs from the customers. The substance of CZPT : Brass, Al bronze, Phosphor bronze. The materials of worm shaft: 42CrMo, 40Cr and so on. The CZPT and shafts we process can be utilized on the various products such as Gate valves gear operated and solar slew push and CZPT processing assortment is extensively which includes double-enveloping toroid CZPT and shaft, Niemann CZPT and shat, dual lead worm and CZPT -regular worm.
The above represents some of the dimensions supplied. The other kinds of goods can be regarded CZPT .
Remember to come to feel cost-free to speak to us if you have any intrigued.
The principal gain of worm gears is their ability to give higher reduction ratios and correspondingly substantial torque multipliers. They can also be utilized as reducers for minimal to medium velocity purposes. Also, due to the fact their reduction ratio is primarily based on the quantity of enamel on the equipment, they are much more compact than other types of gears. Like good pitch leadscrews, worm gears are generally self-locking, making them best for hoisting and hoisting applications.
china best High Quality Plastic Oil Nylon Mc901 PA Rack Worm Gear manufacturers
Item Description
CZPT high quality plastic Oil Nylon MC901 PA rack CZPT
Description:
Nylon PA6 Sheets & Rods that made the with 100% Virgin Raw Material by HangZhou Engineering Plastics Industries (Team) Company, has the best performance, such as: very tough, even at low temperatures, and high hardness in the surface, toughness, mechanical lower shock, and abrasion resistance. Combined with these characteristics and good insulation, and chemical properties, it has become common-level materials.
Its widely used in a variety of mechanical structures and spare parts. Nylon PA6 products that made by HangZhou Engineering Plastics Industries (Team) Company, has the higher hardness, rigidity, a good resistance to wear and heat deflection temperature.
Advantages:
1. Good Tensile strength
two. High impact and notching impact strength
three. High heat deflection temperature
4. High strength and stiffness
five. Good glide and limp home characters
six. Good chemical stability against organic solvents and fuels
7. Resistant to thermal aging (applicable temperature between -50°C and 110°C
eight. Size alternation by humidity absorption must be considered
Software:
one. Nylon PA6 Products that made by HangZhou Engineering Plastics Industries (Team) Company is widely substituted for wear parts of mechanical equipment, or used as quick-wear parts of equipment instead of copper and alloy
2. Shaft sleeve, bearing bush, lining, lining plate, gear
3. Worm gear, roller copper guide rail, piston ring, seal ring, slide block
four. Spheric bowl, impeller, blade, cam, nut, valve plate,
five. Pipe, stuffing box, rack, belt pulley, pump rotor, etc.
Main Properties of Nylon
| Property | Merchandise No. | Unit | MC Nylon (Organic) | Oil Nylon+Carbon (Black) | Oil Nylon (Inexperienced) | MC901 (Blue) | MC Nylon+MSO2 (Gentle black) | |
| Mechanical Homes | 1 | Density | g/cm3 | one.fifteen | one.fifteen | one.a hundred thirty five | 1.fifteen | one.16 |
| two | Water absorption (23ºC in air) | % | 1.8-2. | 1.8-2. | 2 | 2.3 | 2.4 | |
| 3 | Tensile strength | MPa | 89 | 75.3 | 70 | eighty one | 78 | |
| four | Tensile strain at break | % | 29 | 22.seven | twenty five | 35 | 25 | |
| 5 | Compressive tension(at 2%nominal strain) | MPa | 51 | 51 | 43 | 47 | forty nine | |
| six | Charpy affect strength (unnotched) | KJ/m2 | No split | No crack | ≥50 | No BK | No break | |
| seven | Charpy effect toughness (notched) | KJ/m2 | ≥5.7 | ≥6.4 | four | three.5 | three.5 | |
| eight | Tensile modulus of elasticity | MPa | 3190 | 3130 | 3000 | 3200 | 3300 | |
| 9 | Ball indentation hardness | N/mm2 | 164 | 150 | one hundred forty five | 160 | one hundred sixty | |
| ten | Rockwell hardness | – | M88 | M87 | M82 | M85 | M84 | |
Ep’s product range only consists of bronze worm gears. The explanation is easy, bronze guarantees the ideal sliding and dry working houses compared to other resources. The aluminium articles also makes certain high chemical resistance. Worm gears are perfect for continuous operation at higher pace and torque.