Product Description
Small Slewing Drive Endless Rack and Pinion Screw Motor Shaft Wheel Motor Plastic Helical Bevel Spur Worm Gear Mechanism Set Arrangement
Product Description
We are a state-of-the-art manufacturing facility dedicated to the production of high-quality gearboxes, an essential element in power transmission and motion control across a wide array of industries. Our core expertise lies in crafting precision-engineered gearboxes that excel in reliability, efficiency, and durability. Our gearbox offerings include a diverse range of designs from worm gears to planetary gears, helical gears, and spur gears, catering to various torque and speed requirements. Each gearbox is meticulously manufactured using premium materials such as alloy steels, cast iron, or specialized composites, ensuring optimal strength and resistance to wear and tear under heavy loads and challenging environments. The design process at our factory adheres strictly to international standards and utilizes cutting-edge technology for precision machining and heat treatment processes. This guarantees exceptional dimensional accuracy, smooth operation, and low noise levels in all our gearboxes. Furthermore, we understand the importance of customization in meeting unique industrial demands. Hence, we also provide bespoke solutions tailored to specific customer needs, ranging from customized ratios to specialized mounting arrangements and compatibility with various motor types. In essence, by partnering with us for your gearbox requirements, you can expect not only top-notch products but also unparalleled technical support, competitive pricing, and on-time delivery. We take pride in being a one-stop destination for all your gearbox needs, providing a seamless integration into any application and delivering superior performance throughout the product lifecycle. |
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
Application: | Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car |
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Hardness: | Hardened Tooth Surface |
Gear Position: | Internal Gear |
Manufacturing Method: | Rolling Gear |
Toothed Portion Shape: | Spur Gear |
Material: | Stainless Steel |
Samples: |
US$ 9999/Piece
1 Piece(Min.Order) | |
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Can worm wheels be customized for specific industries or machinery configurations?
Yes, worm wheels can be customized to meet the specific requirements of different industries or machinery configurations. Here’s a detailed explanation of the customization options available for worm wheels:
- Tooth Profile: The tooth profile of a worm wheel can be customized to match the mating worm gear and optimize the performance of the gear system. Different tooth profiles, such as involute, cycloidal, or modified profiles, can be designed and manufactured based on the specific application requirements. Customizing the tooth profile ensures proper meshing, reduces wear, and enhances the overall efficiency and performance of the gear system.
- Material Selection: Worm wheels can be customized by selecting the appropriate material based on the industry or application requirements. Different materials, such as steel, bronze, brass, or specialized alloys, offer varying properties such as strength, wear resistance, corrosion resistance, and self-lubricating characteristics. Customizing the material selection ensures that the worm wheel can withstand the specific operating conditions and provide optimal performance and longevity.
- Size and Dimensions: Worm wheels can be customized in terms of size and dimensions to fit the specific machinery configuration or space constraints. Customization allows for the adjustment of parameters such as outer diameter, pitch diameter, face width, and bore diameter to ensure proper integration and alignment within the system. Custom sizing ensures efficient power transmission, minimizes space requirements, and enables compatibility with other components.
- Number of Threads: The number of threads on a worm wheel can be customized to tailor the gear reduction ratio and torque capacity to the specific application requirements. Increasing or decreasing the number of threads affects the gear ratio, torque output, and contact area. Customizing the number of threads allows for precise matching with the desired speed reduction and torque transmission needs of the machinery.
- Specialized Coatings or Treatments: Depending on the industry or application, worm wheels can undergo specialized coatings or treatments to enhance their performance. For example, coatings such as Teflon or molybdenum disulfide can reduce friction and improve lubrication properties. Heat treatments or surface hardening can increase wear resistance and durability. Customized coatings or treatments can be applied to meet specific requirements, such as high-speed operation, extreme temperatures, or corrosive environments.
- Noise and Vibration Control: In certain industries or applications where noise and vibration control is critical, worm wheels can be customized to incorporate features that reduce noise and vibration levels. Design modifications, such as optimizing tooth profiles, refining manufacturing tolerances, or incorporating damping elements, can help minimize noise and vibration generation. Customization for noise and vibration control is particularly important in industries like automotive, aerospace, and precision machining.
By offering customization options, worm wheels can be tailored to meet the unique needs of various industries or machinery configurations. This flexibility allows engineers and designers to optimize the performance, efficiency, durability, and reliability of gear systems, ensuring smooth and precise motion in specific applications.
Can you provide insights into the importance of proper installation and alignment of worm wheels?
Proper installation and alignment of worm wheels are crucial for ensuring optimal performance, longevity, and efficiency of the gearing system. Here’s a detailed explanation of their importance:
- Load Distribution: Proper installation and alignment help in achieving the correct meshing and contact pattern between the worm and the worm wheel. This ensures that the load is distributed evenly across the teeth, minimizing localized stress concentrations. Misalignment or incorrect installation can lead to uneven load distribution, causing premature wear, tooth breakage, and reduced gear life.
- Reduced Friction and Wear: Correct alignment of the worm wheel is essential for minimizing sliding friction between the worm and the worm wheel. Improper alignment can result in increased friction, leading to higher energy losses, heat generation, and accelerated wear of the gear surfaces. Proper installation and alignment help to reduce friction and wear, improving the efficiency and longevity of the worm wheel system.
- Backlash and Efficiency: Backlash refers to the clearance between the teeth of the worm and the worm wheel. Proper installation and alignment help in minimizing backlash, ensuring tight and accurate meshing between the gear teeth. Excessive backlash can lead to reduced efficiency, decreased positional accuracy, and increased vibration or noise. By achieving proper alignment, backlash can be controlled within acceptable limits, optimizing the efficiency and performance of the worm wheel system.
- Stability and Noise: Correct installation and alignment contribute to the stability and smooth operation of the worm wheel system. Misalignment can introduce vibrations, noise, and undesirable oscillations during operation. Proper alignment minimizes these issues, promoting stable and quiet operation. This is particularly important in applications where noise reduction, precision, and smooth motion are critical, such as robotics, machine tools, or motion control systems.
- Mechanical Integrity: Proper installation and alignment help to maintain the overall mechanical integrity of the worm wheel system. Misalignment or incorrect installation can result in excessive forces, stresses, or deflections within the components, leading to structural failures or reduced system performance. By ensuring proper alignment, the mechanical integrity of the system is preserved, ensuring reliable and safe operation.
- System Performance: The overall performance of the worm wheel system is directly influenced by proper installation and alignment. Correct alignment ensures accurate transmission of motion, precise positioning, and reliable torque transfer. It helps to achieve the desired speed ratios, torque ratios, and positional accuracy required for the specific application. Proper installation and alignment contribute to the overall efficiency, reliability, and performance of the worm wheel system.
In summary, proper installation and alignment of worm wheels are vital for achieving optimal performance, longevity, and efficiency of the gearing system. They help to distribute the load evenly, reduce friction and wear, minimize backlash, promote stability and smooth operation, preserve mechanical integrity, and ensure desired system performance. Adhering to recommended installation procedures and alignment tolerances is crucial to maximize the benefits and capabilities of worm wheel systems.
What factors should be considered when selecting worm wheels for different applications?
When selecting worm wheels for different applications, several factors need to be considered to ensure optimal performance and compatibility. Here’s a detailed explanation of the factors that should be taken into account:
- Torque Requirement: The torque requirement of the application is a crucial factor in selecting the appropriate worm wheel. Consider the maximum torque that the worm wheel needs to transmit and ensure that the selected worm wheel has a sufficient torque rating to handle the load without excessive wear or failure.
- Speed Range: The speed range of the application influences the choice of worm wheel. Different worm wheel configurations are suitable for specific speed ranges. For high-speed applications, it may be necessary to consider factors such as tooth design, materials, and lubrication to minimize friction and wear under increased rotational speeds.
- Load Capacity: Evaluate the expected load on the worm wheel and ensure that the selected worm wheel can handle the specific load without deformation or excessive wear. Factors such as tooth profile, material selection, and the number of threads in the worm wheel contribute to its load-carrying capacity.
- Space Constraints: Consider the available space for the installation of the worm wheel. Worm wheels come in various sizes, and it’s essential to choose a size that fits within the designated space without compromising performance or interfering with other components of the system.
- Operating Conditions: Evaluate the operating conditions such as temperature, humidity, and contamination levels. Some applications may require worm wheels with specific material properties to withstand harsh environments or corrosive substances. Consider factors such as corrosion resistance, temperature tolerance, and the need for additional sealing or protection measures.
- Efficiency Requirements: The desired efficiency of the system is an important consideration. Different worm wheel configurations and materials have varying levels of efficiency. Evaluate the trade-off between efficiency, cost, and other application requirements to select a worm wheel that provides the desired balance of performance and cost-effectiveness.
- Maintenance and Lubrication: Consider the maintenance requirements and lubrication needs of the worm wheel. Some worm wheels may require periodic lubrication to ensure smooth operation and minimize wear. Evaluate the accessibility of the worm wheel for lubrication and the frequency of maintenance that the application can accommodate.
- Compatibility: Ensure that the selected worm wheel is compatible with other components of the system, such as the mating worm gear and any associated power transmission elements. Consider factors such as tooth profiles, pitch, backlash control, and the overall system design to ensure proper meshing, alignment, and efficient power transmission.
- Cost Considerations: Finally, consider the cost implications of the selected worm wheel. Evaluate factors such as material costs, manufacturing complexity, and any additional features or customization required. Balance the desired performance and quality with the available budget to select a worm wheel that meets both technical and financial requirements.
By carefully considering these factors, it is possible to select the most suitable worm wheel for a specific application, ensuring optimal performance, longevity, and efficient power transmission.
editor by CX 2024-04-15
China Custom Pinion Rack Round Worm Screw Helical Hypoid Straight Ring Spiral Forged Bevel Spur Differential Steering Internal Box Spline Plastic Nylon Stainless Steel Gear
Product Description
Products | Gear |
Module | M0.3-M10 |
Precision grade | DIN6, DIN7, DIN8, DIN10 |
Pressure angle | 14.5 degree, 15 degree, 20 degree |
Material | C45 steel,20CrMo,40Cr, brass, nylon, POM, 20CrMnTi,and so on |
Heat treatment |
Hardening and Tempering; High Frequency Quenching; Carburization etc. |
Surface treatment | Blacking, Polishing, Anodization, Chrome Plating, Zinc Plating, Nickel Plating |
Application |
Precision cutting machines.Lathes machine; Milling machines; Grinders machine; Automated mechanical systems; Automated warehousing systems. |
Machining process |
CNC engine latheCNC milling machine; CNC drilling machine; CNC grinding machine; CNC cutting machines; Machining center. |
We need more detail as follow. This will allow us to give you an accurate quotation.
Before offer the price,get the quote simply by completing and submitting the form below:
• Product:__
• Measure: _______(Inside Diameter) x_______(Outside Diameter)x_______(Thickness)
• Order Quantity: _________________pcs
• Surface treatment: _________________
• Material: _________________
• When do you need it by? __________________
• Where to Shipping: _______________ (Country with postal code please)
• Email your drawing ( jpeg, png or pdf, word) with minimum 300 dpi resolution for good clarity.
ZheZheJiang nlead Precision Co., Ltd. which focuses on CNC machining, including milling, turning, auto-lathe turning,holing,grinding, heat treatment
from raw materials of bars, tube, extruded profiles, blanks of cold forging & hot forging, aluminum die casting.
We provide one-stop service, from professional design analysis, to free quote, fast prototype, IATF16949 & ISO14001 standard manufacturing,
to safe shipping and great after-sales services.During 16 years, we have win lots of trust in the global market, most of them come from
North America and Europe.
Now you may have steady customers, and hope you can keep us in the archives to get more market news.
Sunlead produce all kinds of machining parts according to customer’s drawing, we can produces stainless steel Turned parts,carbon
steel Turned parts, aluminum turned parts,brass & copper turned parts. Please feel free to send inquiry to us, and our professional sales manager
will get back to you ASAP!
ZheZheJiang nlead Precision Co., Ltd. which focuses on CNC machining, including milling, turning, auto-lathe turning,holing,grinding, heat treatment
from raw materials of bars, tube, extruded profiles, blanks of cold forging & hot forging, aluminum die casting.
We provide one-stop service, from professional design analysis, to free quote, fast prototype, IATF16949 & ISO14001 standard manufacturing,
to safe shipping and great after-sales services.During 16 years, we have win lots of trust in the global market, most of them come from
North America and Europe.
Now you may have steady customers, and hope you can keep us in the archives to get more market news.
Sunlead produce all kinds of machining parts according to customer’s drawing, we can produces stainless steel Turned parts,carbon steel
Turned parts, aluminum turned parts,brass & copper turned parts. Please feel free to send inquiry to us, and our professional sales manager
will get back to you ASAP!
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After-sales Service: | Yes |
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Warranty: | a Year |
Type: | Control Arm |
Samples: |
US$ 1000/Piece
1 Piece(Min.Order) | Order Sample According to requirement
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Customization: |
Available
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Shipping Cost:
Estimated freight per unit. |
about shipping cost and estimated delivery time. |
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Payment Method: |
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Initial Payment Full Payment |
Currency: | US$ |
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Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
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How do worm wheels contribute to the adaptability and versatility of mechanical systems in different settings?
Worm wheels play a significant role in enhancing the adaptability and versatility of mechanical systems across various settings. Here’s a detailed explanation of how worm wheels contribute to these aspects:
- Variable Speed Ratios: Worm wheels allow for the transmission of motion between the worm and the wheel with variable speed ratios. By changing the number of teeth on the worm wheel or the pitch diameter of the worm, different speed ratios can be achieved. This flexibility in speed control enables mechanical systems to adapt to different operating conditions, accommodate varying load requirements, and provide the desired output speeds for specific applications.
- Directional Reversibility: One of the key advantages of worm wheels is their ability to transmit motion in both clockwise and counterclockwise directions. By reversing the direction of the worm’s rotation, the motion can be transmitted in the opposite direction through the worm wheel. This feature contributes to the adaptability of mechanical systems, allowing for bidirectional operation and versatility in various applications where reversible motion is required.
- Compact Design: Worm wheels offer a compact and space-efficient design due to their high gear ratio capabilities. The worm’s helical shape allows for a large reduction in speed within a relatively small package size. This compact design is advantageous in applications where space is limited or where a high gear reduction is required without occupying excessive space. The compactness of worm wheels enhances the adaptability of mechanical systems in diverse settings, including compact machinery, automotive applications, or tight spaces.
- High Torque Transmission: Worm wheels are known for their ability to transmit high torque. The sliding action between the worm and the worm wheel creates a large contact area, enabling efficient torque transfer. This high torque transmission capability makes worm wheels suitable for applications requiring high torque output, such as lifting mechanisms, conveyor systems, or heavy-duty machinery. The ability to handle high torque contributes to the versatility and adaptability of mechanical systems in different settings.
- Mechanical Advantage: Worm wheels provide a mechanical advantage by converting a small rotational input force into a larger rotational output force. This mechanical advantage is a result of the gear ratio between the worm and the worm wheel. It allows mechanical systems to generate higher output forces or torques than what is applied at the input. This feature is valuable in applications where increased force or torque amplification is required, enabling systems to adapt to varying load demands and perform tasks that would otherwise be challenging or impractical.
- Noise Reduction: Worm wheels are known for their quiet operation due to the sliding contact between the worm and the worm wheel teeth. This sliding action reduces the impact and noise associated with gear meshing compared to other types of gears, such as spur gears or bevel gears. The noise reduction capability of worm wheels makes them suitable for applications where noise control is important, such as in precision equipment, office machinery, or noise-sensitive environments. This contributes to the adaptability of mechanical systems in different settings that require low noise levels.
Overall, worm wheels contribute significantly to the adaptability and versatility of mechanical systems in diverse settings. Their variable speed ratios, directional reversibility, compact design, high torque transmission, mechanical advantage, and noise reduction capabilities enable them to meet specific requirements and perform a wide range of tasks in different applications.
How do electronic or computer-controlled components integrate with worm wheels in modern applications?
In modern applications, electronic or computer-controlled components play a vital role in integrating with worm wheels. Here’s a detailed explanation of how these components integrate:
- Sensor Feedback: Electronic sensors can be integrated with worm wheels to provide feedback on various parameters such as position, speed, torque, and temperature. These sensors can detect the rotational position of the worm wheel, monitor the speed of rotation, measure the torque applied, and monitor the temperature of the system. The sensor data can be processed by a computer-controlled system to optimize performance, ensure safety, and enable precise control of the worm wheel system.
- Control Algorithms: Computer-controlled components allow for precise control algorithms to be implemented in worm wheel systems. These algorithms can optimize the operation of the worm wheel by adjusting parameters such as speed, torque, or position based on real-time sensor feedback. By analyzing the sensor data and applying control algorithms, the computer-controlled components can ensure efficient and accurate operation of the worm wheel system in accordance with the desired performance requirements.
- Positioning and Motion Control: Computer-controlled components can enable advanced positioning and motion control capabilities in worm wheel systems. By integrating with the worm wheel, electronic components can precisely control the position and movement of the system. This is particularly useful in applications where precise positioning or synchronized motion is required, such as robotics, CNC machines, or automated systems. The computer-controlled components receive input commands, process them, and generate appropriate signals to control the worm wheel’s rotation and positioning.
- Monitoring and Diagnostics: Electronic components can facilitate real-time monitoring and diagnostics of worm wheel systems. By continuously monitoring parameters such as temperature, vibration, or load, the computer-controlled components can detect any abnormalities or potential issues in the system. This allows for proactive maintenance or troubleshooting actions to be taken, minimizing downtime and optimizing the performance and lifespan of the worm wheel. Additionally, the computer-controlled components can generate diagnostic reports, log data, and provide visual or remote alerts for timely intervention.
- Integration with Human-Machine Interfaces: Computer-controlled components can integrate with human-machine interfaces (HMIs) to provide a user-friendly and intuitive interface for interacting with the worm wheel systems. HMIs can include touchscreens, control panels, or software applications that allow operators or users to input commands, monitor system status, adjust parameters, and receive feedback. This integration enhances the usability, flexibility, and accessibility of worm wheel systems in various applications.
- Networking and Communication: Computer-controlled components can be integrated into networked systems, allowing for communication and coordination with other devices or systems. This integration enables seamless integration of the worm wheel into larger automated systems, production lines, or interconnected machinery. Networking and communication capabilities facilitate data exchange, synchronization, and coordination, enhancing overall system performance and enabling advanced functionalities.
By integrating electronic or computer-controlled components with worm wheels, modern applications can benefit from enhanced control, precision, monitoring, and communication capabilities. These advancements enable optimized performance, improved efficiency, and increased reliability in various industries and sectors.
What role do worm wheels play in controlling speed and torque in mechanical assemblies?
Worm wheels play a crucial role in controlling speed and torque in mechanical assemblies. Here’s a detailed explanation of how worm wheels contribute to speed and torque control:
- Gear Reduction: One of the primary functions of worm wheels is to provide gear reduction. The helical teeth of the worm gear engage with the teeth of the worm wheel, resulting in a rotational output that is slower than the input speed. The gear reduction ratio is determined by the number of threads on the worm wheel and the pitch diameter of the gear. By controlling the gear reduction ratio, worm wheels enable precise speed control in mechanical assemblies.
- Speed Control: Worm wheels allow for fine control of rotational speed in mechanical assemblies. The high gear reduction ratio achievable with worm wheels enables slower output speeds, making them suitable for applications that require precise speed regulation. By adjusting the number of threads on the worm wheel or the pitch diameter of the gear, the speed output can be precisely controlled to match the requirements of the application.
- Torque Amplification: Worm wheels are capable of amplifying torque in mechanical assemblies. The helical tooth engagement between the worm gear and the worm wheel creates a mechanical advantage, resulting in increased torque at the output. This torque amplification allows worm wheels to transmit higher torque levels while maintaining a compact design. The ability to control torque amplification makes worm wheels suitable for applications that require high torque output, such as lifting mechanisms, conveyors, or heavy machinery.
- Torque Limiting: Worm wheels also provide torque limiting capabilities in mechanical assemblies. The self-locking nature of the worm wheel prevents reverse motion or backdriving from the output side to the input side. This self-locking property acts as a torque limiter, restricting excessive torque transmission and protecting the system from overload or damage. The torque limiting feature of worm wheels ensures safe and controlled operation in applications where torque limitation is critical, such as safety mechanisms or overload protection devices.
- Directional Control: Worm wheels offer precise directional control in mechanical assemblies. The helical tooth engagement between the worm gear and the worm wheel allows for power transmission in a single direction. The self-locking property of the worm wheel prevents reverse motion, ensuring that the output shaft remains stationary when the input is not actively driving it. This directional control is beneficial in applications that require precise positioning or unidirectional motion, such as indexing mechanisms or robotic systems.
- Load Distribution: Worm wheels play a role in distributing the load in mechanical assemblies. The sliding action between the worm gear and the worm wheel creates a larger contact area compared to other gear types. This increased contact area allows for better load distribution, minimizing stress concentration and ensuring even distribution of forces. By distributing the load effectively, worm wheels contribute to the longevity and reliability of mechanical assemblies.
Overall, worm wheels provide precise speed control, torque amplification, torque limiting, directional control, and load distribution capabilities in mechanical assemblies. These features make worm wheels versatile components that are widely used in various applications where precise control, torque management, and reliable performance are essential.
editor by CX 2024-04-03
China best CZPT Arrow Plastic Machine PVC Pipe Extruder Twin Screw Gearbox worm gearbox angle
Product Description
Overview
Product Description
Wide Selection of Gearbox Products
The gearbox usually adopts a general design scheme, but in special cases, the design scheme of the gearbox can be changed according to the demands of the user, and it can be modified into an industry-specific gearbox. In the design scheme of the gearbox, the parallel shaft, vertical shaft, general box, and various parts can be changed
Advantages
- Absorption of very high torques and axial forces
- No need for separate thrust housing & bearing.
- Easy alignment (screw directly fits into the vore of gear box)
- Easy to assemble & dismantle.
- Very heavy duty spherical roller thrust bearing is provided.
- Power saving. (you may save up to 20 % power.)
- Less requirement of space.
- For bigger sizes water cooling is provided
- No maintenance required except periodic oil level checking.
- Higher productivity
Features
- Twin Screw Extruder Gearboxes offer the dual shaft counter rotating. The range is available for various center distances
- The gearboxes are available with co-rotating and counter rotating variants
- To work under heavy loading force, the high level dissipation and oil lubrication system are provided. The axial roller type swivel thrust with the thrust bearing coupled in tandem way support the axial thrust
- High torque and high speed output rate
Processing Characteristics of Screw Shaft:
1.Suitable suggestion on material to ensure components performance and extend lifetime of products.
2.Professional technical team can provide surveying and mapping support.
3.All components are finished by CNC machine.
4.Sophisticated quality management system ensure superior quality.
Basic Info.
Warranty: 1 year | Weight (KG): 500 KG |
Place of Origin: HangZhou, China |
Gearing Arrangement: helical |
ratio: 8-20 |
Output Torque: 2*176 |
standard: JB/T8853-2001 |
Certificate: CE |
Heat treatment: High-frequency Hardening |
Efficiency: 94%~98%(depends on the transmission stage) |
Customized support:OEM ODM | Input/output shaft material 40Cr |
Package: Wooden case |
Mount position: Flange, hollow shaft, CZPT shaft |
After-sale:Online 24/7 Installation Xihu (West Lake) Dis. | advantage: excellent quality |
Reduction radio: 3:1 |
Mount Position: Horizontal Foot Mounted Vertical |
Input Speed: 1500 |
Output Speed: 500 |
Packaging & delivery
Packing: wooden case packing |
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Port: HangZhou Port |
Applications
X helical gear units for double-screw extruders with parallel drive shafts and the same direction of screw rotation are used mainly in the manufacture of granulates and the refining of raw plastics. Other areas of application include:
- Paint and lacquer industry
- Washing agent industry
- Foodstuff industry (e.g. bread, pasta)
- Animal-feed industry (dog, cat other animal food
Maintenance of the gearbox of the dual-screw extruder
1. The gear box of the dual-screw extruder should be well-ventilated, and the working environment temperature should be within the range of 5-35 °C.
2. Always check the oil quantity of the gear lubricating oil in the box to ensure that the transmission parts in the box are well lubricated.
3. Pay attention to check the bearing parts of the box frequently. The oil temperature of the oil tank of the transmission box should not exceed 70 ºC during operation.
4. The newly put into use gearbox needs to replace the lubricating oil after 250 hours of operation. The oil change time depends on the state of the oil. It is recommended to replace it after 4000-8000 hours of operation or once a year.
5. The gearbox of the dual-screw extruder needs to be regularly maintained and inspected once a year
Operating Process
1. The gear on the input shaft is driven by the motor and starts to rotate.
2. The rotating input gear meshes with other gears inside the gearbox, transmitting power.
3. Different-sized gears within the gearbox are combined to form a gear train. Through continuous meshing and rotation, the high-speed, low-torque power from the input shaft gradually converts into low-speed, high-torque output.
4. The output shaft is connected to the last gear and transfers the output torque to the load.
5. Gear reduction gearboxes typically include lubrication and cooling systems to ensure smooth operation and prevent overheating and damage.
6. Our extruder gearbox converts high-speed, low-torque power into low-speed, high-torque output by changing the size ratios and meshing arrangements of different gears, achieving the function of speed reduction.
Types of Gearboxes:
Based on customer requirements, gear reduction gearboxes can be classified according to the size of the output shaft, center distance of the output shaft, output speed, and torque. Alternatively, we can provide several commonly used types of gearboxes for customers to choose from.
Product Service
24-hour Hotline
No matter when and where to call we can find our service to you.
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Pre-sales Consultation
We have 5 sales people online, and whether you have any question can be solved through online communication. |
After-sales Services
Receive products have any questions about the product, can look for us,we will help you deal with the the first time,to your satisfaction. |
Exhibition
Certificate
Company profile
ZheJiang Arrow Machinery Co., Ltd.is a company specializing in R&D, production, sales, application promotion of food engineering projects. As 1 of the largest scaled food processing equipment &whole plant engineering problem solvers in China, machines served for more than 970 companies, export to 116 countries, area, more than 20 years engineering team, we recognize that quality equals value, aims to create a great future together with global customers.
FAQ
1. Q: How about Arrow Machinery?
R: ZheJiang Arrow Machinery Co., Ltd. is a High-Tech company. Our firm is composed of a strong
team which has substantial experience in R&D, manufacture, technique and sales service and has
specialized in extruder industry for 10 years,leading screw barrel manufacturer in China.
2. Q:What’s Arrow machinery’s capacity?
R:Company is in strict accordance with CE and ISO9001 quality certification system.There are over 200
models of extruders and spare parts.
3. Q:What’s the delivery time?
R:For regular size, we have finished stock and semi-finished stock, 2 weeks max enough
for customized, normally within 20days .
4. Q:How about the gearbox quality and price?
R: top quality in China with competitive price and globle after-sale service
5. Q:what’s the life time and guarantee buy from Arrow machinery ?
R: 3~5years life time for nitriding ones and bimtallic ones will be longer
One year min. Guarantee.
6.Q:Where is Arrow Machinery factory and how to reach there?
R:NO.47 Chengbohu Road, Xihu (West Lake) Dis. District,HangZhou City, China. You can take the train or plane to HangZhou and we can pick you up.
7.Q:How to contact with you?
R:just reply to me if have any question.
Shipping Cost:
Estimated freight per unit. |
To be negotiated |
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Application: | Motor, Machinery |
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Function: | Distribution Power, Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction, Speed Increase |
Layout: | Cycloidal |
Samples: |
US$ 99999/Piece
1 Piece(Min.Order) | Order Sample |
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Customization: |
Available
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Worm gear reducer gearbox
Cheaper than planetary gearboxes In many cases, worm gear reducer gearboxes are a popular alternative to planetary gearboxes. A worm gear reducer gearbox is a mechanical device with vertical input and output shafts. This allows for very high reduction ratios. They are typically used in high-reduction situations such as machine tools.
Worm gears are cheaper than traditional gearboxes. They also have many benefits, including noise reduction. The output shaft of the worm gear reducer gearbox is almost 90 degrees from the motor input shaft, making it ideal for high-torque applications.
The worm gear reducer gearbox adopts an aluminum body, which is light in weight and high in operation efficiency. Additionally, they are available with hollow shafts and mounting flanges. In terms of initial cost, worm gear reducer gearboxes are cheaper than planetary gearboxes. In addition, they have better efficiency and longer service life.
Worm drives are also ideal for portable battery-powered lifting equipment. The high gear ratio of the worm gear ensures that it does not reverse drive. The worm gear has a spring-applied brake that holds the motor in place.
Planetary gearboxes are popular among industrial users. The efficiency of planetary gearboxes is important for practical applications.
The compact worm gear unit consists of a housing with an inner cavity. It has two side walls, one on either side of the front cover (13) and one on both sides of the rear cover (14). The front end cap is screwed onto the housing and the inner cavity is accessed through the rear end cap.
The compact worm gear unit can be configured to suit your application. They have many advantages, including saving space and increasing torque. The range includes single-envelope and double-envelope versions, available in a number of different power ratings. Additionally, they are IP65-rated, making them ideal for applications involving high radial or axial forces.
The compact worm reducer gearbox is a simple but effective worm drive. Its worm gear 16 meshes with the output shaft and rotates relatively stably. It also has a front-end cap and rear bearing. This enables the compact worm reducer gearbox to reduce vibration without damaging the output shaft.
Compact worm gear reducer gearboxes are ideal for many applications and offer high efficiency. The compact design means you can mount them on the motor’s flange or base. Its durable construction makes it ideal for a variety of industries. They are extremely durable and can handle high-pressure and washdown conditions. They also come standard with a synthetic shaft.
high efficiency
High-efficiency worm gear reducer gearboxes are ideal for applications that require precision, repeatability, and efficient performance. These reducer gearboxes are designed with state-of-the-art servo motor technology to provide tight integration and an angular backlash of less than two arc minutes. The reduction ratio can be lower if the application requires it.
Rising energy costs have led to an increased focus on the efficiency of drives. In response to this, manufacturers have increased the efficiency of worm gear reducer gearboxes through a number of technical improvements. By minimizing losses from rolling and sliding friction, worm gear reducer gearboxes are more efficient than their counterparts.
The high-efficiency worm reducer gearbox is simple in design and has the characteristics of a compact structure, high-speed ratio, low power consumption, and self-locking. Other advantages of these reducer gearboxes include low noise and long service life. Many also have built-in control systems that allow manual and remote adjustments. They also feature automatic shutdown protection and thermal protection.
High-efficiency worm reducer gearboxes can be used for mechanical acceleration. The input hypoid gear is usually made of steel, while the output hypoid gear is usually made of bronze. Bronze is a soft metal that is good at absorbing shock loads. However, bronze requires work hardening to achieve optimum hardness. For large worm gears, this process can take 300 to 550 hours.
low clearance
A low-clearance worm reducer gearbox is a device used to adjust the speed of a rotating shaft. It uses a worm gear consisting of two members. One worm is at one end of the shaft and the other is at the other end. Both worms are screwed into the synchronous drive structure.
Low clearance worm gear reducer gearboxes can be produced on conventional worm gear production lines without overlapping investments. These units are usually made of soft rubber. Also, they are relatively quiet in operation. These machines are designed so that they are suitable for use in elevators. The softer material in the worm gear also helps absorb shock loads.
The tooth profile of the worm gear is designed to change with the axial movement of the worm. Worms have thinner right teeth and thicker left teeth. As the worm moves to the right, its teeth mesh with the worm gear, reducing backlash.
There are many different types of worm gears. The design of gears depends on many factors, including backlash, thermal design, friction factors and lubrication. Worm gears are made of several different materials. Some different types of materials used in worm gears require special lubrication.
quieter
The quieter worm reducer gearbox is designed to reduce the noise level of the rotating gear motor. The device has more gear teeth in meshing contact with the gears, which helps it run more quietly. In addition to being quieter than other transmissions, it’s also less expensive than its counterparts.
Worm gearboxes can be used for different applications, but they are not as efficient as helical gearboxes. Worm reducer gearboxes are cheaper but less than 90% efficient. Higher gear ratios reduce efficiency, so worm gear reducer gearboxes are better suited for applications that require low-speed torque. The cost of buying a worm gearbox will depend on the horsepower and gear ratios required.
Worm reducer gearboxes are also more comfortable to use than planetary gearboxes. They don’t vibrate and heat up quickly, making them an excellent choice for low to medium horsepower applications. Worm gear reducer gearboxes can be upgraded to improve their performance by combining with other gear trains or gearboxes.
easy to replace
An easily replaceable worm gear reducer gearbox can save you a lot of money. A worm gear reducer gearbox is part of a chain drive and allows you to change gear ratios quickly and easily. Worm gear reducer gearboxes can be easily replaced in a number of ways. It’s a good idea to read the manufacturer’s manual before replacing a worm gear reducer gearbox. Make sure you have the instructions available so you can refer to them in the future.
Worm gear reducer gearboxes offer many advantages, including long service life and low noise. They are also designed with a 90-degree output shaft for easy installation. Another advantage of these gear reducer gearboxes is that they can be used with both solid and hollow output shafts. This means less maintenance and downtime.
Worm gear reducer gearboxes are widely used. Most gear manufacturers have large inventories. Worm gears also have uniform mounting dimensions. Dimensional consistency means you don’t have to worry about matching the shaft length and diameter to the worm gear. You can easily find a replacement worm gear reducer gearbox for your equipment.
When replacing the worm gear reducer gearbox, check the lubricating oil recommended by the machine. If not included, use original gear oil. Be sure to follow the manufacturer’s instructions carefully.
editor by CX 2023-06-07
china wholesaler Spur Worm Helical Bevel Screw Large Diameter Rack and Pinion Rack Small Wheels Nylon Sprockets DC Motor Set Custom Delrin Miter Plastic Gear Types manufacturers
Solution Description
spur worm CZPT cal bevel screw big diameter rack and pinion rack little wheels nylon sprockets dc motor set CZPT delrin miter plastic equipment sorts
Worm gears are proper angle drives that provide massive equipment ratios with relatively short center-to-middle distances from 1/4″ to eleven”. When appropriately put in and lubricated, they serve as the quietest, smoothest-running gear type. Simply because worm equipment drives can achieve large equipment ratios, optimum reduction can be achieved in a smaller space than numerous other types of gear drives. The worm and worm gear operate at a 90° angle on non-intersecting axes.
china Cost Spur Worm Helical Bevel Screw Large Diameter Rack and Pinion Rack Small Wheels Nylon Sprockets DC Motor Set Custom Delrin Miter Plastic Gear Types manufacturers
Product Description
spur worm CZPT cal bevel screw big diameter rack and pinion rack small wheels nylon sprockets dc motor established CZPT delrin miter plastic gear kinds
Worm gears are appropriate angle drives that supply big gear ratios with comparatively short middle-to-centre distances from 1/4″ to eleven”. When appropriately installed and lubricated, they serve as the quietest, smoothest-working gear variety. Since worm gear drives can obtain high gear ratios, optimum reduction can be achieved in a smaller sized area than numerous other kinds of equipment drives. The worm and worm equipment run at a 90° angle on non-intersecting axes.
china near me shop Stainless Steel Gear Pinion Shafts Herringbone Plastic Spur Worm Screw Aluminum Ratchets Wheel Automobile Spline Bushings Survival Other Digital Gear Cycle manufacturers
Item Description
Stainless steel equipment Pinion Shafts Herringbone plastic spur worm CZPT aluminum Ratchets wheel CZPT cell Spline Bushings survival other electronic equipment cycle
As the most compact modest precision equipment method, worm equipment sets give large reduction ratios in a really modest room. Worm equipment sets transmit motion amongst disjoint correct-angle shafts and supply the quietest, smoothest working operation of any equipment variety.
china supplier Aluminum Housing Screw Conveyor RV Series Horizontal Shaft Plastic Textile Machine Gear Box Nmrv Worm Orthogonal Gear Reducer manufacturers
Product Description
Aluminum Housing CZPT CZPT RV Series Horizontal Shaft Plastic Textile CZPT Gear Box Nmrv Worm Orthogonal Equipment Reducer
Merchandise Description
NMRV CZPT box reducer is a commodity with advanced layout and continuous improvements, its primary attributes are produced of high quality aluminum alloy, mild excess weight and CZPT -rusting, larget output toque, sleek managing and low sounds, higher radiating efficiency, great seeking apprearance, derable provider existence, little quantity and appropriate for all mounting positions.
Function
one. Mad of high-high quality aluminum alloy,mild fat and CZPT -rusting
two. Big output torque
3. Smooth in working and lower in sounds,can function CZPT time in dreadful situations.
four. CZPT in radiating performance.
five. CZPT -seeking in physical appearance,resilient in provider existence and modest in quantity.
six. Suitable for omnibearing set up.
Click on listed here to get in touch with us for reductions!
Design |
NMRV571, NMRV030, NMRV040, NMRV050, NMRV063, NMRV075, NMRV090, NMRV110, NMRV130, NMRV150 |
Ratio |
five,7.5,10,15,20,twenty five,thirty,40,50,60,eighty,100 |
Output Torque |
1.8-1760Nm |
Application |
Machinery Industry |
Input CZPT |
900-2800RPM |
Output CZPT |
10-250RPM |
Material |
Housing: Measurement twenty five-110 Is CZPT Alloy, Dimension one hundred ten-a hundred and fifty Is Forged-Iron |
Worm Wheel: ZCuSn10Pb1 |
|
Worm:20Cr |
|
Pinion:Tin Bronze |
|
Output Shaft: Steel-forty five# |
|
IEC Flange |
IEC Standard Flange Or On CZPT er Request |
Connected merchandise
Firm Profile
The push factor is a worm. In purchase to merge the wheel/worm into a worm equipment, it have to be ensured that the center length is equal and the transmission ratio is equivalent. Center distances are accessible from inventory in modest measures in between 17mm and 80mm. Every heart distance has numerous gear ratios. Ep worm gears are suited for the creation of worm drives with a shaft angle of 90°. Making use of a worm push, very large reduction ratios (up to 100:1) can be achieved.
in Malang Indonesia sales price shop near me near me shop factory supplier Armoured Flights Through-Hardened Nitrided Plastic Extruder Screw and Barrels manufacturer best Cost Custom Cheap wholesaler
Our merchandise are applied in many fields. The item properly shows environmental safety and energy conserving. At any time-Electricity Group CO., LTD. IS Specialist IN Producing ALL Sorts OF MECHANICAL TRANSMISSION AND HYDRAULIC TRANSMISSION LIKE: PLANETARY GEARBOXES, WORM REDUCERS, IN-LINE HELICAL Gear Speed REDUCERS, PARALLEL SHAFT HELICAL Gear REDUCERS, HELICAL BEVEL REDUCERS, HELICAL WORM Equipment REDUCERS, AGRICULTURAL GEARBOXES, TRACTOR GEARBOXES, Auto GEARBOXES, PTO Push SHAFTS, Specific REDUCER & Relevant Gear Elements AND OTHER Related Goods, SPROCKETS, HYDRAULIC Technique, VACCUM PUMPS, FLUID COUPLING, Equipment RACKS, CHAINS, TIMING PULLEYS, UDL Speed VARIATORS, V PULLEYS, HYDRAULIC CYLINDER, Equipment PUMPS, SCREW AIR COMPRESSORS, SHAFT COLLARS Minimal BACKLASH WORM REDUCERS AND SO ON. Hugely use-resistant screws and barrels
Product Overview
All types of SJZ and SJP extruders that our business designs eEPTly for making the PVC pipe and profile, our extruders can promise a very good plasticization, large ability and EPT electrical manage, and the EPT cabinet can be picked by consumer according to their own needs.
Screw For Extruder |
EPT: 38CrMoAlA |
Heat therapy: Nitrited Bimetallic |
Hardness: HV740-940 |
Popular brand: EPTHAILUO |
Screw Barrel |
EPT: 38CrMoAlA |
Warmth treatment method: Nitrited,Bimetallic |
Hardness: HV940-1100 |
Famous brand: EPTHAILUO |
SJZ Collection Counter Conical Twin-Screw Extruder
For manufacturing of PVC pipe, profile, Sheet and plate.
For pipe Extrusion
Extruder Design |
Velocity (RPM) |
EPT (KW) |
Capability (kg/h) |
CEPTr Top (mm) |
Excess weight (kg) |
Dimension (M) |
SJZ45/one hundred | 45 | 15/eighteen.5 | 110 | 1050 | 3000 | 3.3*1.2*2.one |
SJZ50/105 | 45 | eighteen.5/22 | a hundred twenty five | 1050 | 3000 | three.6*1.1*2.1 |
SJZ55/a hundred and ten | 45 | 22/30 | one hundred eighty | 1050 | 3500 | 3.6*1.1*2.1 |
SJZ65/132 | 45 | 37 | 380 | 1050 | 4000 | 4.2*1.5*2.four |
SJZ80/156 | 34.7 | 55 | 500 | 1050 | 5500 | four.7*1.5*2.4 |
SJZ80/173 | 37.six | seventy five | 680 | 1050 | 6000 | three.9*1.6*2.five |
SJZ92/188 | 34.seven | a hundred and ten | 800 | 1100 | 8000 | six*1.6*2.5 |
SJZ110/220 | 34.7 | a hundred and sixty | 1400 | 1100 | 9000 | 6.5*1.6*2.5 |
For Profile Extrusion
Extruder Product |
Speed (RPM) |
EPT (KW) |
Ability (kg/h) |
CEPTr Peak (mm) |
Weight (kg) |
Dimension (M) |
SJZ45/a hundred | 34.7 | fifteen | 60-80 | 1050 | 2500 | three.3*1.2*2.one |
SJZ51/105 | 34.seven | 18.5 | eighty-a hundred and twenty | 1050 | 3000 | three.6*1.1*2.one |
SJZ55/a hundred and ten | 34.seven | 22 | one hundred-one hundred fifty | 1050 | 3500 | three.6*1.1*2.1 |
SJZ65/132 | 34.7 | 37/thirty | 180-250 | 1050 | 4000 | 4.2*1.5*2.4 |
SJZ80/156 | 34.7 | 55 | 300-400 | 1050 | 5500 | 4.7*1.5*2.4 |
SJZ80/173 | 34.7 | 75 | five hundred-600 | 1050 | 6000 | three.9*1.6*2.5 |
SJZ92/188 | 34.seven | a hundred and ten | 600-800 | 1100 | 8000 | 6*1.6*2.five |
SJZ110/220 | 34.seven | a hundred and sixty | 1200-1400 | 1100 | 10000 | six.5*1.6*2.5 |
Counter PXiHu (West Lake) Dis.Hu (West Lake) Dis.lel Twin Screw Extruder
For creation of PVC pipe,
Extruder Product |
Pace (RPM) |
EPT (KW) |
L/D Ratio | Potential (kg/h) |
CEPTr Peak (mm) |
Weight (kg) |
SJP75/28 | forty five | 45 | 28:1 | 220-350 | 1050 | 4100 |
SJP93/28/31 | forty five | 75 | 28:1/31:1 | 380-460 | 1050 | 4700 |
SJP110/31 | forty five | 110 | 31:one | 680 | 1050 | 6500 |
SJP120/31/26 | forty five | 132 | 31:one | 850 | 1050 | 7500 |
SJP135/31 | 45 | one hundred sixty | 31:one | 1100 | 1050 | 8400 |
For creation of Profile
Extruder Model |
Velocity (RPM) |
EPT (KW) |
L/D Ratio | Potential (kg/h) |
CEPTr Top (mm) |
Weight (kg) |
SJP75/28 | 36 | 37 | 28:1 | 240 | 1050 | 4100 |
SJP93/28/31 | 36 | fifty five | 28:1/31:one | 350 | 1050 | 4700 |
SJP110/28 | 35.8 | 75 | 28:one | 460 | 1050 | 6500 |
SJP120/26 | 34.three | a hundred and ten | 26:1 | 550 | 1050 | 7500 |
SJP130/26 | 34.three | 132 | 26:1 | 680 | 1050 | 8400 |
JWT Sequence Co-rotating Conical Twin-Screw Extruder
For creation of PVC hard materials and different cables palletizing.
Extruder Product |
Pace (RPM) |
EPT (KW) |
Potential (kg/h) |
Whole EPT(KW) | Weight (kg) |
JWT67/134 | 5-58 | 45 | five hundred-seven-hundred | a hundred and ten | 1800 |
Solitary Screw ExtruEPTfor EPTPE Pipe
It is commonly utilised in the area of drinking water offer and fuel provide. Feeding EPT is grooved framework with temperature controller, and simple to get higher capability and stable extrusion. With EPT BM screw structure, it is able to divide the EPTPE content from sound to liquid.
High Successful 38 Series
Extruder Design |
Screw Dia.(mm) |
L/D Ratio | EPT (KW) |
Capability (kg/h) |
CEPTr Top (mm) |
sixty*40 | sixty five | forty | 90 | 360 | 1000 |
75*38 | 75 | 38 | 132 | 600 | a thousand |
ninety*38 | 90 | 38 | 250 | 900 | 1150 |
one hundred twenty*38 | one hundred twenty | 38 | 315 | 1300 | 1300 |
Classic 33 Collection
Extruder Product |
Screw Dia.(mm) |
L/D Ratio | EPT (KW) |
Capacity (kg/h) |
CEPTr Height (mm) |
JWS45/33 | forty five | 33 | eighteen.5/22/thirty | 60-one hundred | a thousand |
JWS65/33 | sixty five | 33 | forty five/75/90 | one hundred-250 | a thousand |
JWS75/33 | 75 | 33 | a hundred and ten/132 | 250-350 | one thousand |
JWS90/33 | ninety | 33 | 160/185 | 450-550 | 1150 |
JWS120/33 | 120 | 33 | 280/315 | seven hundred-900 | 1300 |
JWS150/33 | one hundred fifty | 33 | 355/four hundred | 1000-1300 | 1300 |
Attributes:
By employing the new kind barrier screw design and style, this extruEPThas a large extrusion capacity in higher RPM with the lower power usage, and this extruEPTcan acquire a excellent miXiHu (West Lake) Dis.ng impact in the low temperature, and this extruEPTcan control the substance shearing to get the best and even melt temperature, so that the ripple mark in the inner wall of the large diameter pipe can be averted.
Single Screw ExtruEPTfor EPTPE Pipe
This product of equipment largely utilized to extrude profile, the construction and sort of screws and barrels range a good deal, and the screws and barrels are processed precisily which can gurantee a good plasticization, large capability and can satisfy various customer’s wants, the EPT controling parts are equiped in substantial class which manufactured it risk-free to work.Suitable for PVCPCABS Profile.
Extruder Model |
Screw Dia.(mm) |
L/D Ratio | EPT (KW) |
Ability (kg/h) |
CEPTr Top (mm) |
EPTmer Processing |
JWS45 | 45 | 25/28 | 11/fifteen/18.5 | 10-a hundred | a thousand | Personal computer/Abs/Computer |
JWS65 | sixty five | 25/28 | 18.5/22/thirty | ten-100 | one thousand | PVC/Computer/Abdominal muscles |
JWS75 | 75 | twenty five/28 | 37 | 10-one hundred | one thousand | PVC/Computer/Stomach muscles |
JWS80 | 80 | 28/30 | 37 | 10-ninety | a thousand | PP/Stomach muscles/Personal computer |
JWS90 | 28 | 28/thirty | 45 | ten-90 | 1000 | PP/Stomach muscles/PS |
JWS120 | 120 | 28/30 | seventy five | ten-ninety | a thousand | Personal computer/Stomach muscles |
PVC PVG Conveyer Belt EPT Extruder
In orEPTto the customer’s technics need for the conveter belt,EPT effectively deveXiHu (West Lake) Dis.Hu (West Lake) Dis.s serials conveyer belt cover extruEPTand relation mould,it can be molding for the pvc belt’s surface,adjust the thickness of the include,leave out the other folks.This extruEPTinstall on the remaining and proper,have very good plastic,substantial output,minimal EPT and the higher design and style for the make method.
Extruder Product |
Screw Dia.(mm) |
L/D Ratio | Pace (RPM) |
Capacity (kg/h) |
CEPTr Peak (mm) |
Fat (T) |
Dimension (MM) |
JWS90/30 | ninety | 30 | 10-45 | 150 | 1200 | 4 | 3650*2520*2100 |
JWS120/28 | 120 | 28 | ten-forty five | 300 | 1200 | five | 4500*2520*2200 |
JWS150/28 | one hundred fifty | 28 | 10-45 | 400 | 1200 | six.5 | 5500*2520*2300 |
PS Laptop Digital NEPT Band Extruder
PS/Laptop nEPT EPT is a king of EPT items, mostly for the IC, resistance, inductance, capacitance, connectors, fuses,switches and other electronice parts of the EPT. This product is at present PS and Laptop for three layers of composite extrusion.
Extruder Model |
Screw Dia.(mm) |
L/D Ratio | EPT (KW) |
Velocity (RPM) |
Ability (kg/h) |
CEPTr Height (mm) |
JWS45 | forty five | 28 | 11 | ten-75 | ten–seventy five | 1000 |
JWS35 | 35 | 28 | seven.5 | ten-seventy five | ten–75 | 1000 |
All types of co-extrusion EPT
In orEPTto fulfill the real wants of numerous consumers, EPT can offer all kinds of utilizes co-extrusion EPT, used for profile pre and following Co-extrusion, or wood plastic merchandise area coating, mark line for pipes in accordance to clients[ EPT demands, EPT design custom-manufactured.
For Pipe Mark Line
Extruder Design |
Screw Dia.(mm) |
L/D Ratio | Pace (RPM) |
EPT (KW) |
Barrel Heating(KW) | Capacity (kg/h) |
CEPTr Top (mm) |
JWS25/25A | twenty five | 25 | 1–fifteen | .seventy five | 3 | three | 1100 plusmn50 |
JWS25/25B | twenty five | 25 | one-50 | 1.fifty | 3 | 8 | 1100 plusmn50 |
JWS30/28 | 30 | 28 | 1-50 | 3 | three.6 | ten | 1100 plusmn100 |
For Profile Co-Extrusion
Extruder Product |
Screw Dia.(mm) |
L/D Ratio | Pace (RPM) |
EPT (KW) |
Barrel Heating(KW) | Capability (kg/h) |
CEPTr Height (mm) |
JWS30/25 | 30 | 25 | one-60 | three–four | 3 | eight–10 | 800-1200 adjustable |
JWS35/25 | 35 | twenty five | 1-50 | four–5.five | six.nine | ten–12 | 800-1200 adjustable |
JWS45/twenty five | 45 | 25 | one-58 | five.5–7.five | 9 | 20–twenty five | 1100 plusmn100 |
JWS50/25 | fifty | twenty five/28 | 1-fifty eight | eleven–fifteen | ten | 25–35 | 1100 plusmn100 |
JWS65/25 | sixty five | 25/28 | one-eighty | 15–22 | 12 | 35–40 | 1100 plusmn100 |
SJZ35/75 | 35/75 | 22.97 | one-39 | eleven | nine | 35–40 | Adjustable |
Spinning Extruder
JWM collection extruders are employed for melt spining of PET, PA6, PA66, PP chips.
The LTM created in screw, and the melt quality is far better. The precision of screw and barrel is larger soon after expert proce
ssing. And equiped high precision EPTl-teeth EPT box, running security, least expensive sounds. assemble robust drive bearing. in ord to ensure bearing huge axle EPT. and be capable to select to equip EPTed high speed bearing and seal elements.
Extruder Product |
Pace (RPM) |
L/D Ratio | Capacity (kg/h) |
Speed (RPM) |
Pressure Mpa |
EPT EPT kw |
Heating EPT kw |
Heating Zone | Heating Voltage | CEPTr HeigEPT mm | Excess weight (T) |
JWM45/25 | 45 | twenty five | 38 | twenty-90 | 15–twenty five | seven.5 | 8 | three | 220 | 340 | 1 |
JWM65/twenty five | sixty five | 25 | 78 | twenty-ninety | fifteen–twenty five | 18.five | sixteen | 5 | 220 | 340 | 1.three |
JWM80/twenty five | eighty | twenty five | one hundred fifteen | 20-eighty | fifteen–25 | 37 | 27 | five | 220 | 510 | one.8 |
JWM90/25 | 90 | 25 | 196 | 20-80 | 15–twenty five | forty five | 32 | five | 220 | 510 | 2 |
JWM105/twenty five | a hundred and five | twenty five | 295 | 20-70 | fifteen–twenty five | 55 | 45 | five | 220 | 610 | three |
JWM120/twenty five | one hundred twenty | 25 | 390 | twenty-60 | fifteen–25 | 75 | 54 | six | 220 | 660 | three.5 |
JWM135/twenty five | a hundred thirty five | twenty five | 535 | twenty-sixty | 15–25 | 90 | sixty three | six | 220 | 660 | 4.two |
JWM150/twenty five | a hundred and fifty | 25 | 652 | 20-60 | fifteen–twenty five | one hundred ten | seventy six.five | 6 | 380 | 710 | five |
JWM160/25 | a hundred and sixty | twenty five | 705 | twenty-60 | fifteen–25 | 132 | eighty five.five | six | 380 | 710 | 6 |
JWM170/twenty five | one hundred seventy | 25 | 850 | 20-60 | 15–twenty five | 160 | 103.five | six | 380 | 720 | 8 |
JWM180/25 | a hundred and eighty | twenty five | 972 | twenty-sixty | 15–25 | 185 | one hundred ten | 7 | 380 | 800 | ten |
JWM200/25 | 190 | twenty five | 1050 | twenty-60 | 15–twenty five | 200 | one hundred fifty | seven | 380 | a thousand | 12 |
PP Non-woven Materials Extruder
JWM collection Non-woven fabrics ExtruEPTare EPTized in PP Non-woven materials production. Usually it uses two extruders in collection. the screw L/D of the primary extruEPTis thirty:1, the XiHu (West Lake) Dis.Hu (West Lake) Dis.llary extruEPTmainly employed for machining leftover material and flot- sam drapery which can be recycled on the line, the L/D is mainly fifteen:1. different sorts of the extruEPTmodel for diverse width Non-woven fabrics goods.
Screw Diameter mm | L/D Ratio | Velocity (RPM) |
EPT EPT kw |
Heating EPT kw |
Heating Zone | Heating Voltage | CEPTr HeigEPT mm | Bodyweight (T) |
Note |
a hundred thirty five | one hundred thirty five/thirty | twenty–sixty | seventy five | 80 | six | 220 | 660 | 4.5 | suitable for 1.6m |
105 | one hundred and five/fifteen | 20–80 | 15/eighteen.five | 18 | 4 | 220 | 660 | two | |
one hundred fifty | one hundred fifty/thirty | twenty–sixty | one hundred ten | 90 | seven | 380 | 710 | five.5 | suitable for 2.4m |
a hundred and five | a hundred and five/15 | 20–80 | 15/18.five | eighteen | four | 220 | 710 | 2 | |
a hundred and sixty | 160/thirty | twenty–sixty | 132 | a hundred | 7 | 380 | 710 | six.5 | suitable for 2.4m |
one zero five | a hundred and five/15 | 20–80 | 22 | 18 | four | 220 | 710 | 2 | |
a hundred and seventy | one hundred seventy/thirty | 20–sixty | 132 | a hundred and ten | 7 | 380 | 710 | 8.5 | suitable for 3.2m |
one zero five | a hundred and five/fifteen | 20–80 | 22 | 18 | 4 | 220 | 710 | two | |
a hundred and eighty | a hundred and eighty/30 | 20–fifty | 160 | 120 | 7 | 380 | 720 | ten.five | suitable for 3.2m |
a hundred and twenty | one hundred twenty/15 | twenty–eighty | 30 | 24 | 4 | 220 | 720 | two.5 |
JWS45/25 solitary Screw ExtruEPTfor Ultra Large Molecular WeigEPT EPTethylene (UHMW-PE)
The extruEPThas our patEPTd layout for screw and barrel, which can be employed to process far more than 1.5 million molecular of the powEPTmaterial. By conquering inadequate flow potential, EPT Homes lowering due to easy deXiHu (West Lake) Dis.Hu (West Lake) Dis.adation, and many others. The extruEPTcan have secure output and trustworthy plasticization throughout creation. Also the extruEPTequips high successful and energy conserving driving motor, infrared energy-saving heaters, reducing power comsumption.
The extruEPThas a compact framework, stunning physical appearance, small room, easy operation and many others, can be utilized to create a variety of small plates, profiles, rods generation.
Product No. | JWS45/twenty five |
Screw RPM | 3–25 |
Capability(kg/h) | three–10 |
EPT EPT(kw) | 5.5 |
Heating EPT( kw) | nine.4 |
Business Data
As the vice unit of CPMIA, ZheJiang EPT EPTry Co., Ltd is 1 of the largest producer of plastic extrusion
EPTry and chemical fiber spinning equipment in EPT, its head workplace is positioned in thewestern district of
ZheJiang . There are 5 production bases, which ended up located in the western districtof ZheJiang , HangEPT of
EPT Province, HangEPT of EPTngsu and HangEPT of EPTngsu, HangEPT of ZheJiang , entirely masking
700, 000 square meters. It has a lot more than 2600 staffs, about 400 experts and taking care of staffs.
Principal merchandise: Different plastic pipes extrusion strains incXiHu (West Lake) Dis.Hu (West Lake) Dis. huge diameter PE/PVC double wall corrugated
Pipe extrusion line, big diameter PE/PVC reliable wall pipe extrusion line, PP-R/PEX/PE-RT great/hot h2o pipe
Extrusion line, PA/PE/PVC single wall corrugated pipe extrusion line Different plastic profile extrusion lines
A variety of plastic plate amp sheet extrusion strains Chemical fiber spinning Microcomputer managed automated blow
Molding EPTs Plastic auXiHu (West Lake) Dis.liary recycling traces A variety of solitary amp twin screw and barrel extruders
T die Display screen exchangers Rollers and Robots.
Why us
Pioneering Initiatives, Unity and Struggle
In search of for revolutionary and sensible EPT, We grow quickly with the market place craze. Every individual is a solution
Person in creating better buyer knowledge. EPT is the corner stone of our company. As we genuinely imagine the
Staffs are the most valuable EPT, if we take care of our workers, so as every single man or woman would take treatment of the
Consumers. quotBe EPT quot is the main thought for us to construct an eternal EPTrprise.
Steady top quality, Makes Building.
We have retained an eye on the top quality in the course of all processes considering that the birth or our EPTrprise. Consistent quality would
Be the only virtue which we very uphold. Each and every product marking EPT signifies protection, balance, reliability.
Reducing edge EPT, Added value merchandise
We have professional planning engineer who identify the market place need to have well. We add price to customers’ organization
By revolutionary designs and products that will supply competitive edge above your rivals.
Capable of greatest one particular quit resolution
There are a variety of of products ranges, fleXiHu (West Lake) Dis.ble orEPTquantity, tailored styles. Our products are able of supreme
A single quit answer for distinct measurements of tasks and enterprise. With pre-sale and soon after-sale guidance, prompt shipping and delivery,
We treatment the customers’ pleasure and rewards.
FAQ
Q1. Is EPT EPTry a Company?
A1: Yes, We possess 5 producing bases and revenue cEPTr in ZheJiang , HangEPT, HangEPT, EPT Shan, HangEPT EPT.
EPT created the initial EPT screw and barrel in 1978 in manufacturer identify EPThailuo. Right after a lot more than 40 years deveXiHu (West Lake) Dis.Hu (West Lake) Dis.ment,
EPT is a single of the greatest extrusion EPT provider in EPT with 300design amptest engineer, 3000 workers.
EPT has become the premier supplier of extrusion strains and dependable organization associates. Welcome to fall in us.
Q2: How several manufacturers does EPT EPTry own?
A2: EPT EPTry owns more than twenty subsidiaries, EPT renowned brand EPTHAILUO, EPT, BKWELL, DEPT
Are our EPT Marks.
Q3: If we don’t discover what we want from your internet site, What must we do? Do you make extrusion lines as for every
Customers’ specific prerequisite?
A3: Indeed, we can offer bespoke provider to buyers with certain specifications. You can ship the thorough
Requirements by email. We will verify if we can deveXiHu (West Lake) Dis.Hu (West Lake) Dis. them. We deveXiHu (West Lake) Dis.Hu (West Lake) Dis. new EPTry every single thirty day period, and
Some of them may not but be updated on our site.
This autumn: How do you make sure your EPTry and service high quality?
A4: Our EPTs taking the European stXiHu (West Lake) Dis.Hu (West Lake) Dis.rds and follow the Germany type of business, we cooperation with
Worldwide renowned brand names EPT SchneiEPTFlenEPTOmron ABB WEG Falk FUJI and so forth. Our company constantly
EPTorts more than a thousand intercontinental initial-course high precision processing gear these kinds of as multistage machining cEPTrs,
CNC lathes and CNC milling EPTs from Korea, Japan and so forth. All our procedures strictly adhere to EPT,
IS09001 and 2008 top quality administration method. And we have twelve months quality warranty time. We testing the
EPT performances just before every shipping and delivery. EPT provider engineers will alwaEPTbe right here for everything you necessary.
Q5: How can I orEPTand make payments?
A5: When distinct your specifications and deterEPTd extrusion line is ideal for you. We will send complex remedies and
Proforma Invoice to you. You can spend through TT bank transfer, LC as you like.
Q6: If we discover your lender account or email various as just before, how should we answer?
A6: Remember to will not ship the payment and double check out with us before organize payment (Lender information will be outlined in
Each and every piece of proforma bill. ) quot quot.
Q7: How EPT is the shipping and delivery day?
A7: Normally it will take about 1 – 4 months depends on diverse EPTry upon receipt of orEPTEPT payment.
Q8: What is your Minimal OrEPTEPTtity?
A8: One particular. We offer equally custom-made extrusion lines and specialized answers. Welcome make contact with with us for technological
EPT or improvements for your EPT acquiring prepare.
Q9: What is your production potential?
A9: We produce much more than 2000 EPT extrusion lines each yr world broad.
A10: What about delivery?
Q10: We can ship the tiny spare parts by air categorical for urgent issue. And the total production line by sea
To preserve the EPT. You can either use your own assigned transport agent or our cooperative EPTer. The nearest
Port is EPT ZheJiang , HangEPT port, which is handy for maritime transportation…
Q11: Is there any pre-soon after sale provider?
A11: Indeed, we assist our company partners by pre-right after sale service. EPT has far more than three hundred specialized screening
Engineers traveling globe broad. Any situations would be responded with prompt options. We give training, testing,
Operation and routine maintenance service for a life time.
Q12: Are our business amp money risk-free with EPT EPTry?
A12: Of course, your enterprise is protected and your income is secure. If you examine EPT organization blacklist, you will see that it is
Not contain our title as we by no means crook our customer ahead of.
Make sure you simply click quotsend quot and Speak to us! !
ZheJiang EPT EPTry Co., Ltd.
Include: HangEPT, HangEPT, HangEPT, HangEPT, ZheJiang of EPT.
Speak to: Ms. Megan EPT
Mob: 13818591226
Internet: Www. EPT. Cn
Highly use-resistant screws and barrels
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