Product Description
2571 Hot Sales
CNC High Efficient Horizontal Spline Shaft Milling Machine
Our company specializes in producing CNC screw milling machines with over 10 years of experience. Our main products: various plastic machinery, such as extrusion machines, granulators, injection molding machines, film blowing machines, and other dedicated 3-4 axis screw CNC milling machines, 5-axis vacuum pump dedicated screw CNC milling machines, compressor screw dedicated CNC milling machines, CNC spline milling machines, and so on. In addition, our company also produces multi-position dedicated CNC screw machines, mainly used for the processing of multi-process workpieces such as pump bodies and valve bodies. One clamping can complete the processing of multiple end faces (flanges, drilling, etc.). High processing efficiency can effectively save costs and improve processing efficiency.
CNC spline milling machine is developed by our company, specially designed for processing all kinds of screw shaft end spline and special machine
Maximum milling diameter ф 450
Maximum machining modulus 10
Overall high strength casting bed, 3 guide rail layout, guide rail surface high-frequency quenching, good rigidity, high precision.
The milling head is driven by servo spindle motor, which can make the hob achieve infinitely variable speed and wide speed range. The Angle of milling head is adjusted by worm gear transmission with variable tooth thickness.
Feed axis [Z axis, X axis] adopts precision ball screw through servo motor direct drive, high transmission accuracy, good positioning accuracy.
Headstock spindle adopts servo motor directly connected precise wear-resistant worm gear and worm
The tailstock is mechanical, flexible and reliable.
The machine is equipped with a wide range of 218 control system.
the machine is equipped with a chip discharging machine, the iron filings generated in the milling process directly into the chip discharging machine, to ensure the clean working environment.
2571 Hot Sales
CNC High Efficient Horizontal Spline Shaft Milling Machine
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Model No.: | Lgxm350X6000 |
|---|---|
| Condition: | Condition |
| No. of Spindles: | 1 |
| No. of Guide Rails: | 3-4 |
| No. of Axis: | 3-5 |
| Spindle: | C Axis |
| Customization: |
Available
|
|
|---|
How do electronic or computer-controlled components integrate with worm wheels in modern applications?
In modern applications, electronic or computer-controlled components play a vital role in integrating with worm wheels. Here’s a detailed explanation of how these components integrate:
- Sensor Feedback: Electronic sensors can be integrated with worm wheels to provide feedback on various parameters such as position, speed, torque, and temperature. These sensors can detect the rotational position of the worm wheel, monitor the speed of rotation, measure the torque applied, and monitor the temperature of the system. The sensor data can be processed by a computer-controlled system to optimize performance, ensure safety, and enable precise control of the worm wheel system.
- Control Algorithms: Computer-controlled components allow for precise control algorithms to be implemented in worm wheel systems. These algorithms can optimize the operation of the worm wheel by adjusting parameters such as speed, torque, or position based on real-time sensor feedback. By analyzing the sensor data and applying control algorithms, the computer-controlled components can ensure efficient and accurate operation of the worm wheel system in accordance with the desired performance requirements.
- Positioning and Motion Control: Computer-controlled components can enable advanced positioning and motion control capabilities in worm wheel systems. By integrating with the worm wheel, electronic components can precisely control the position and movement of the system. This is particularly useful in applications where precise positioning or synchronized motion is required, such as robotics, CNC machines, or automated systems. The computer-controlled components receive input commands, process them, and generate appropriate signals to control the worm wheel’s rotation and positioning.
- Monitoring and Diagnostics: Electronic components can facilitate real-time monitoring and diagnostics of worm wheel systems. By continuously monitoring parameters such as temperature, vibration, or load, the computer-controlled components can detect any abnormalities or potential issues in the system. This allows for proactive maintenance or troubleshooting actions to be taken, minimizing downtime and optimizing the performance and lifespan of the worm wheel. Additionally, the computer-controlled components can generate diagnostic reports, log data, and provide visual or remote alerts for timely intervention.
- Integration with Human-Machine Interfaces: Computer-controlled components can integrate with human-machine interfaces (HMIs) to provide a user-friendly and intuitive interface for interacting with the worm wheel systems. HMIs can include touchscreens, control panels, or software applications that allow operators or users to input commands, monitor system status, adjust parameters, and receive feedback. This integration enhances the usability, flexibility, and accessibility of worm wheel systems in various applications.
- Networking and Communication: Computer-controlled components can be integrated into networked systems, allowing for communication and coordination with other devices or systems. This integration enables seamless integration of the worm wheel into larger automated systems, production lines, or interconnected machinery. Networking and communication capabilities facilitate data exchange, synchronization, and coordination, enhancing overall system performance and enabling advanced functionalities.
By integrating electronic or computer-controlled components with worm wheels, modern applications can benefit from enhanced control, precision, monitoring, and communication capabilities. These advancements enable optimized performance, improved efficiency, and increased reliability in various industries and sectors.
What role do worm wheels play in controlling speed and torque in mechanical assemblies?
Worm wheels play a crucial role in controlling speed and torque in mechanical assemblies. Here’s a detailed explanation of how worm wheels contribute to speed and torque control:
- Gear Reduction: One of the primary functions of worm wheels is to provide gear reduction. The helical teeth of the worm gear engage with the teeth of the worm wheel, resulting in a rotational output that is slower than the input speed. The gear reduction ratio is determined by the number of threads on the worm wheel and the pitch diameter of the gear. By controlling the gear reduction ratio, worm wheels enable precise speed control in mechanical assemblies.
- Speed Control: Worm wheels allow for fine control of rotational speed in mechanical assemblies. The high gear reduction ratio achievable with worm wheels enables slower output speeds, making them suitable for applications that require precise speed regulation. By adjusting the number of threads on the worm wheel or the pitch diameter of the gear, the speed output can be precisely controlled to match the requirements of the application.
- Torque Amplification: Worm wheels are capable of amplifying torque in mechanical assemblies. The helical tooth engagement between the worm gear and the worm wheel creates a mechanical advantage, resulting in increased torque at the output. This torque amplification allows worm wheels to transmit higher torque levels while maintaining a compact design. The ability to control torque amplification makes worm wheels suitable for applications that require high torque output, such as lifting mechanisms, conveyors, or heavy machinery.
- Torque Limiting: Worm wheels also provide torque limiting capabilities in mechanical assemblies. The self-locking nature of the worm wheel prevents reverse motion or backdriving from the output side to the input side. This self-locking property acts as a torque limiter, restricting excessive torque transmission and protecting the system from overload or damage. The torque limiting feature of worm wheels ensures safe and controlled operation in applications where torque limitation is critical, such as safety mechanisms or overload protection devices.
- Directional Control: Worm wheels offer precise directional control in mechanical assemblies. The helical tooth engagement between the worm gear and the worm wheel allows for power transmission in a single direction. The self-locking property of the worm wheel prevents reverse motion, ensuring that the output shaft remains stationary when the input is not actively driving it. This directional control is beneficial in applications that require precise positioning or unidirectional motion, such as indexing mechanisms or robotic systems.
- Load Distribution: Worm wheels play a role in distributing the load in mechanical assemblies. The sliding action between the worm gear and the worm wheel creates a larger contact area compared to other gear types. This increased contact area allows for better load distribution, minimizing stress concentration and ensuring even distribution of forces. By distributing the load effectively, worm wheels contribute to the longevity and reliability of mechanical assemblies.
Overall, worm wheels provide precise speed control, torque amplification, torque limiting, directional control, and load distribution capabilities in mechanical assemblies. These features make worm wheels versatile components that are widely used in various applications where precise control, torque management, and reliable performance are essential.
Can you describe the various types and configurations of worm wheels available?
There are several types and configurations of worm wheels available to suit different applications and requirements. Here’s a description of the various types and configurations:
- Single-Threaded Worm Wheel: This is the most common type of worm wheel configuration. It has a single thread on its circumference that meshes with the worm gear. Single-threaded worm wheels provide a high gear reduction ratio and are used in applications where high torque and low-speed operation are required.
- Double-Threaded Worm Wheel: Double-threaded worm wheels have two threads on their circumference, which results in increased contact area and improved load distribution. This configuration allows for higher torque transmission capacity and smoother operation. Double-threaded worm wheels are utilized in applications that require even higher torque output and improved efficiency.
- Non-Cylindrical Worm Wheel: In some cases, the worm wheel may have a non-cylindrical shape. For example, it can have a concave or convex profile. Non-cylindrical worm wheels are used in specific applications where the shape is designed to accommodate unique requirements such as increased contact area, improved load distribution, or specialized motion control.
- Enveloping Worm Wheel: Enveloping worm wheels have specialized tooth profiles that provide increased contact area and improved load-carrying capacity. The teeth of the worm wheel wrap around the helical threads of the worm gear, resulting in enhanced meshing and load distribution. Enveloping worm wheels are typically used in high-load applications that require superior torque transmission and durability.
- Hypoid Worm Wheel: Hypoid worm wheels are designed with a hypoid offset, meaning that the centerline of the worm gear is offset from the centerline of the worm wheel. This configuration allows for smoother meshing and increased contact area, leading to improved load distribution and reduced wear. Hypoid worm wheels are often utilized in applications that require high torque, compact design, and smooth operation.
- Materials: Worm wheels can be made from a variety of materials depending on the application requirements. Common materials include steel, bronze, brass, and specialized alloys. Steel worm wheels offer high strength and durability, while bronze and brass worm wheels provide excellent wear resistance and self-lubricating properties. The choice of material depends on factors such as load capacity, operating conditions, and cost considerations.
These are some of the types and configurations of worm wheels available. The selection of a particular type depends on the specific application requirements, including torque, speed, load capacity, space constraints, and desired efficiency. It’s important to consider factors such as tooth profile, material selection, and manufacturing precision to ensure the reliable and efficient operation of the worm wheel in a given application.
editor by Dream 2024-05-16
China Hot selling CNC Spline Shaft Milling Machine Gear Hobbing Machine for Hot Sale
Product Description
2571 Hot Sales
CNC High Efficient Horizontal Spline Shaft Milling Machine
Our company specializes in producing CNC screw milling machines with over 10 years of experience. Our main products: various plastic machinery, such as extrusion machines, granulators, injection molding machines, film blowing machines, and other dedicated 3-4 axis screw CNC milling machines, 5-axis vacuum pump dedicated screw CNC milling machines, compressor screw dedicated CNC milling machines, CNC spline milling machines, and so on. In addition, our company also produces multi-position dedicated CNC screw machines, mainly used for the processing of multi-process workpieces such as pump bodies and valve bodies. One clamping can complete the processing of multiple end faces (flanges, drilling, etc.). High processing efficiency can effectively save costs and improve processing efficiency.
CNC spline milling machine is developed by our company, specially designed for processing all kinds of screw shaft end spline and special machine
Maximum milling diameter ф 450
Maximum machining modulus 10
Overall high strength casting bed, 3 guide rail layout, guide rail surface high-frequency quenching, good rigidity, high precision.
The milling head is driven by servo spindle motor, which can make the hob achieve infinitely variable speed and wide speed range. The Angle of milling head is adjusted by worm gear transmission with variable tooth thickness.
Feed axis [Z axis, X axis] adopts precision ball screw through servo motor direct drive, high transmission accuracy, good positioning accuracy.
Headstock spindle adopts servo motor directly connected precise wear-resistant worm gear and worm
The tailstock is mechanical, flexible and reliable.
The machine is equipped with a wide range of 218 control system.
the machine is equipped with a chip discharging machine, the iron filings generated in the milling process directly into the chip discharging machine, to ensure the clean working environment.
2571 Hot Sales
CNC High Efficient Horizontal Spline Shaft Milling Machine
For more detailed information , please add my ID .
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Model No.: | Lgxm350X6000 |
|---|---|
| Condition: | Condition |
| No. of Spindles: | 1 |
| No. of Guide Rails: | 3-4 |
| No. of Axis: | 3-5 |
| Spindle: | C Axis |
| Customization: |
Available
|
|
|---|
What maintenance practices are recommended for worm wheels to ensure optimal functionality?
Maintaining worm wheels is crucial for ensuring their optimal functionality and longevity. Here are some recommended maintenance practices for worm wheels:
- Regular Inspection: Perform regular visual inspections of the worm wheels to check for any signs of wear, damage, or abnormal operating conditions. Look for indications such as pitting, chipping, excessive tooth wear, or misalignment. Early detection of issues allows for timely intervention and prevents further damage.
- Cleaning: Keep the worm wheels clean from dirt, dust, and debris that may accumulate on the gear surfaces. Use a soft brush or compressed air to remove any contaminants that could potentially affect the gear’s performance or lead to premature wear. Avoid using harsh cleaning agents that may damage the gear material or lubrication.
- Lubrication: Ensure proper lubrication of the worm wheels according to the manufacturer’s recommendations. Lubrication reduces friction, minimizes wear, and helps dissipate heat. Follow the specified lubrication intervals and use the appropriate lubricant type and viscosity for the specific application. Monitor the lubricant level regularly and replenish or replace it as needed.
- Alignment and Adjustments: Check the alignment of the worm wheel with the worm gear to ensure proper meshing and load distribution. Misalignment can result in increased wear, reduced efficiency, and potential damage. If misalignment is detected, consult the manufacturer’s guidelines for proper alignment procedures and make necessary adjustments.
- Torque Monitoring: Periodically monitor the torque levels in the system to ensure they are within the recommended range. Excessive torque can lead to increased wear and potential gear failure. Use appropriate torque monitoring devices or methods to measure and verify that the torque values are within the specified limits.
- Temperature Monitoring: Keep an eye on the operating temperature of the worm wheels. Excessive heat can indicate issues such as inadequate lubrication, overloading, or misalignment. Monitor the temperature using appropriate temperature measurement devices and take corrective actions if abnormal temperatures are observed.
- Replacement of Worn Parts: If any components of the worm wheel assembly, such as the gear or bearings, show significant wear or damage that cannot be rectified through maintenance, consider replacing those worn parts. Using worn components can compromise the performance and reliability of the worm wheel system.
- Training and Documentation: Ensure that maintenance personnel are properly trained on the specific maintenance requirements and procedures for worm wheels. Maintain accurate documentation of maintenance activities, including inspection records, lubrication schedules, and any repairs or replacements performed. This documentation helps track the maintenance history and assists in identifying any recurring issues or trends.
By following these maintenance practices, worm wheels can be kept in optimal condition, ensuring their functionality, reliability, and longevity. Regular inspections, proper cleaning, lubrication, alignment, torque and temperature monitoring, timely replacement of worn parts, and well-documented maintenance activities are essential for the effective maintenance of worm wheels.
How do worm wheels contribute to the precision and accuracy of motion in machinery?
Worm wheels play a significant role in achieving precision and accuracy of motion in machinery. Here’s a detailed explanation of how worm wheels contribute to precision and accuracy:
- Reduced Backlash: Backlash refers to the amount of clearance or play between meshing gears, which can result in undesired movement or positioning errors. Worm wheels have a self-locking mechanism that minimizes or eliminates backlash. The helical teeth of the worm wheel engage with the worm gear at an angle, creating a wedging effect that prevents reverse motion. This inherent self-locking property ensures precise positioning and eliminates backlash, contributing to the overall precision of motion.
- High Gear Reduction Ratio: Worm wheels offer high gear reduction ratios, allowing for fine control and precise motion. The helical shape of the worm gear teeth and the interaction with the worm wheel enable gear ratios ranging from 5:1 to 100:1 or even higher. This high reduction ratio allows for slower rotational output and finer increments of motion, enhancing precision in applications that require precise positioning or control.
- Single Directional Control: Worm wheels provide excellent directional control, allowing power transmission in a single direction only. The self-locking nature of the worm wheel prevents any reverse motion from the output side to the input side. This property is particularly beneficial in applications where precise and accurate motion in a specific direction is required, such as in robotics or CNC machinery.
- Smooth Operation: The helical tooth profile of the worm wheel contributes to smooth and quiet operation. The helical teeth engage gradually, resulting in a smooth transfer of power and reduced noise and vibration. This smooth operation is crucial for applications that require precise and accurate motion, as it helps minimize disturbances and ensure consistent movement without jarring or jerking.
- Increased Contact Area: The sliding action between the worm gear and the worm wheel creates a larger contact area compared to other gear types. The increased contact area allows for better load distribution and improved torque transmission. This helps to minimize tooth wear, enhance durability, and maintain the accuracy of motion over an extended period of operation.
- Compact Design: Worm wheels offer a compact design due to their perpendicular arrangement. The compactness allows for efficient use of space and integration into machinery with limited space constraints. The reduced size and weight contribute to improved stability and accuracy by minimizing flexing or bending that can occur in larger gear systems.
By incorporating worm wheels into machinery, engineers can achieve precise and accurate motion control, ensuring the desired positioning, repeatability, and overall performance of the system. These characteristics make worm wheels suitable for a wide range of applications that require high precision and accuracy, such as robotics, machine tools, positioning systems, and automation equipment.
Can you provide examples of products or machinery that use worm wheels in their systems?
Yes, there are numerous products and machinery that utilize worm wheels as integral components in their systems. Here are some examples:
- Elevators: Worm wheels are commonly used in elevator systems to control the vertical movement of the elevator car. The high gear reduction ratio of the worm wheel allows for precise and controlled lifting and lowering of the elevator. The self-locking property of the worm wheel ensures that the elevator remains stationary at each floor, enhancing safety and stability.
- Conveyors: Conveyors, such as belt conveyors or screw conveyors, often incorporate worm wheels to drive the movement of the conveyor belt or screw. The gear reduction provided by the worm wheel allows for controlled and synchronized material handling in industries such as manufacturing, mining, and logistics.
- Automotive Applications: Worm wheels are utilized in various automotive applications. For example, power steering systems use worm wheels to convert the rotational motion of the steering wheel into the linear motion required for steering the vehicle. Additionally, some automotive seat adjustment mechanisms and convertible roof systems use worm wheels for precise positioning and control.
- Machine Tools: Worm wheels are found in machine tools like milling machines, lathes, and grinders. They are often used in the feed mechanisms to control the movement of the workpiece or cutting tool with high precision and accuracy. The high gear reduction ratio of the worm wheel enables fine adjustments of the feed rate and ensures stable and controlled machining operations.
- Robotics: Worm wheels are employed in various robotic systems for precise motion control. They can be found in robotic arms, grippers, and joints, allowing for accurate positioning and movement. The self-locking property of the worm wheel ensures that the robot maintains its position when not actively driven, providing stability and safety in robotic applications.
- Positioning Systems: Precision positioning systems, such as linear stages or rotary stages, utilize worm wheels to achieve accurate and repeatable motion. These systems are commonly used in semiconductor manufacturing, optics, microscopy, and other industries where precise positioning is critical. Worm wheels provide the necessary gear reduction and precise control required for precise positioning applications.
- Gate Operators: Worm wheels are employed in gate operator systems to control the opening and closing of gates, such as in residential or commercial gate automation. The gear reduction provided by the worm wheel allows for controlled and smooth operation of the gate, ensuring security and convenience.
- Industrial Mixers: Worm wheels are used in industrial mixers and agitators to control the rotational speed and torque applied to the mixing blades. The gear reduction ratio of the worm wheel enables precise control of the mixing process, ensuring efficient and consistent mixing of various substances in industries like chemical processing and food production.
These examples illustrate the wide range of applications where worm wheels are utilized to provide precise motion control, torque management, and reliable performance. Their versatility and ability to control speed, torque, and direction make them valuable components in various products and machinery.
editor by Dream 2024-05-16
China wholesaler CNC Machine High Speed Cutting Metal Involute Gear Hobbing Price Rod/Hole Type
Product Description
Δ The optimization of the design and qualified coatings allow the GOLP hobs to have a longer service life within higher cutting speed;
Δ GOLP hob is particularly suitable for dry cutting, high speed cutting and hardened cutting;
Δ We choose the material in the whole world, but they only will be selected after a rigorous evaluation of the quality of hard alloy and test;
Δ They play well in various processing environment;
Δ Experienced technical staff and full range of world class CNC machines and testing equipment give the hobs from GOLP very high precision and a stable quality. Our fast delivery, high quality, technical support and our after-sales service helps you to take the lead in your industry.
| Hob type | Involute gear hob, Rectangular spline hob, Cycloidal gear hob, Pulley hob, Worm hob, Involute spline hob, Straight side spline hob, Long worm roll, Special hob, Sprocket hob; |
| Accuracy Grade | A, AA or higher accuracy standard(AAA, AAAA), Issued by the KLINGELNBERG tool and ZOLLER tool testing center; |
| Hob materials | Hard alloy Powder, high-speed steel; |
| The processing environment | High speed cutting, Wet cutting, Dry cutting, Hardened cutting |
| The scope of application | Before grinding, Before shaving, Before shaving, Scraping, Roll finishing |
| Technical support | Processing method, Special gear hob design and manufacturing, Processing parameters, Special hob tooling design and manufacturing |
| The hobbing precision | Each of the GOLP hobs will be delivered after careful processing and strict detection; If the equipment is in good condition, the user can process GB6 grade, JIS2 grade or higher precision gear. |
| Diameter | Φ10-200mm |
| Length | 6-200mm |
| Modul | 0.1-8 |
| No.Of Starts | 1-7 |
| Bore Designs | Φ6-60mm |
| Shaft Designs | For all common machines and special housing |
| Warranty | 2 years |
HangZhou GOLP CNC MACHINERY CO.,Ltd is located in HangZhou–the core location of the HangZhouang CHINAMFG which is the most dynamic economy area in China. We are a new brand company specializing in the CNC machine tool industry. The company is mainly engaged in Die-casting machine, CNC Punching machines, Powder compacting machine and other new intelligent machine and related supporting products. The company adheres to the business philosophy –Professional quality, Credibility first, Customer first, and is committed to the development goal of becoming an important member of the global market in the field of intelligent machines.
Q:What’s your payment terms?
A:T/T,L/C,Paypal,Western Union etc.
Q: Are you a trading company or a manufacturer?
A: We are a professional manufacturer. Our products have been exported to Asia, South America, Africa, and have developed a good world wide reputation.
Q: What kind of product certification do you have?
A: All our products have passed ISO9001 and CE certifications. We have strict quality inspection process before leaving our factory in order to offer the best quality machines to our customers.
Q: Do you have after sales service?
A: Yes, we have special service team which will offer you professional guidance, or On-site installation in customer Factory.
Q: Do you test all your goods before delivery?
A: Yes, we have strict quality inspection process including a load test for every machine before leaving our factory.
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Standard: | Standard |
|---|---|
| Coating: | Coating |
| Worm: | Involute Worm |
| Head Number: | Multi-Head |
| Precision: | A |
| Material: | High Speed Steel |
| Customization: |
Available
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|
|---|
What maintenance practices are recommended for worm wheels to ensure optimal functionality?
Maintaining worm wheels is crucial for ensuring their optimal functionality and longevity. Here are some recommended maintenance practices for worm wheels:
- Regular Inspection: Perform regular visual inspections of the worm wheels to check for any signs of wear, damage, or abnormal operating conditions. Look for indications such as pitting, chipping, excessive tooth wear, or misalignment. Early detection of issues allows for timely intervention and prevents further damage.
- Cleaning: Keep the worm wheels clean from dirt, dust, and debris that may accumulate on the gear surfaces. Use a soft brush or compressed air to remove any contaminants that could potentially affect the gear’s performance or lead to premature wear. Avoid using harsh cleaning agents that may damage the gear material or lubrication.
- Lubrication: Ensure proper lubrication of the worm wheels according to the manufacturer’s recommendations. Lubrication reduces friction, minimizes wear, and helps dissipate heat. Follow the specified lubrication intervals and use the appropriate lubricant type and viscosity for the specific application. Monitor the lubricant level regularly and replenish or replace it as needed.
- Alignment and Adjustments: Check the alignment of the worm wheel with the worm gear to ensure proper meshing and load distribution. Misalignment can result in increased wear, reduced efficiency, and potential damage. If misalignment is detected, consult the manufacturer’s guidelines for proper alignment procedures and make necessary adjustments.
- Torque Monitoring: Periodically monitor the torque levels in the system to ensure they are within the recommended range. Excessive torque can lead to increased wear and potential gear failure. Use appropriate torque monitoring devices or methods to measure and verify that the torque values are within the specified limits.
- Temperature Monitoring: Keep an eye on the operating temperature of the worm wheels. Excessive heat can indicate issues such as inadequate lubrication, overloading, or misalignment. Monitor the temperature using appropriate temperature measurement devices and take corrective actions if abnormal temperatures are observed.
- Replacement of Worn Parts: If any components of the worm wheel assembly, such as the gear or bearings, show significant wear or damage that cannot be rectified through maintenance, consider replacing those worn parts. Using worn components can compromise the performance and reliability of the worm wheel system.
- Training and Documentation: Ensure that maintenance personnel are properly trained on the specific maintenance requirements and procedures for worm wheels. Maintain accurate documentation of maintenance activities, including inspection records, lubrication schedules, and any repairs or replacements performed. This documentation helps track the maintenance history and assists in identifying any recurring issues or trends.
By following these maintenance practices, worm wheels can be kept in optimal condition, ensuring their functionality, reliability, and longevity. Regular inspections, proper cleaning, lubrication, alignment, torque and temperature monitoring, timely replacement of worn parts, and well-documented maintenance activities are essential for the effective maintenance of worm wheels.
What are the advantages of using a worm wheel in gearing systems?
Using a worm wheel in gearing systems offers several advantages, making it a popular choice for various applications. Here’s a detailed explanation of the advantages of using a worm wheel:
- High Gear Reduction: Worm wheels provide significant gear reduction ratios, allowing for large speed reductions and high torque output. The helical shape of the worm gear teeth and the interaction with the worm enable gear ratios ranging from 5:1 to 100:1 or even higher. This makes worm wheels suitable for applications that require high torque and low-speed operation.
- Compact Design: The perpendicular arrangement of the worm gear and the worm wheel allows for a compact design, making efficient use of space. This is especially beneficial in applications where space is limited or where a compact and lightweight design is desired.
- Self-Locking: One of the unique properties of a worm wheel system is its inherent self-locking ability. Due to the sliding action and the angle of the helical teeth, the worm wheel can hold its position and prevent backdriving. This means that even when the driving force is removed, the worm wheel remains locked in place, enhancing safety and stability in applications where position holding is critical.
- High Torque Capability: The sliding action and increased tooth engagement of the worm wheel design allow for a larger contact area between the worm gear and the worm wheel. This results in higher torque transmission capacity compared to other gear types, making worm wheels suitable for applications requiring high torque output.
- Quiet Operation: The sliding action between the worm gear and the worm wheel results in smoother and quieter operation compared to other gear types. The helical teeth of the worm wheel help distribute the load over multiple teeth, reducing noise and vibration, and providing a smoother transmission of power.
- Directional Control: Worm wheels offer excellent directional control, allowing power transmission in a single direction only. The self-locking nature of the worm wheel prevents any reverse motion from the output side to the input side. This property is advantageous in applications where precise motion control and prevention of backward movement are required.
- Efficient Power Transmission: The sliding action, larger contact area, and self-locking nature of the worm wheel design contribute to efficient power transmission. The reduced friction and wear, along with the optimized tooth engagement, help minimize energy losses, improve overall system efficiency, and reduce the need for frequent maintenance.
- Versatility: Worm wheels can be manufactured in various sizes, materials, and configurations to suit different application requirements. They can be customized to meet specific torque, speed, and space constraints, making them versatile for a wide range of applications across industries.
These advantages make worm wheels suitable for a variety of applications, including automotive, industrial machinery, elevators, robotics, and more. However, it’s important to consider factors such as lubrication, proper gear meshing, and maintenance to ensure the reliable and efficient operation of worm wheel systems.
Can you provide examples of products or machinery that use worm wheels in their systems?
Yes, there are numerous products and machinery that utilize worm wheels as integral components in their systems. Here are some examples:
- Elevators: Worm wheels are commonly used in elevator systems to control the vertical movement of the elevator car. The high gear reduction ratio of the worm wheel allows for precise and controlled lifting and lowering of the elevator. The self-locking property of the worm wheel ensures that the elevator remains stationary at each floor, enhancing safety and stability.
- Conveyors: Conveyors, such as belt conveyors or screw conveyors, often incorporate worm wheels to drive the movement of the conveyor belt or screw. The gear reduction provided by the worm wheel allows for controlled and synchronized material handling in industries such as manufacturing, mining, and logistics.
- Automotive Applications: Worm wheels are utilized in various automotive applications. For example, power steering systems use worm wheels to convert the rotational motion of the steering wheel into the linear motion required for steering the vehicle. Additionally, some automotive seat adjustment mechanisms and convertible roof systems use worm wheels for precise positioning and control.
- Machine Tools: Worm wheels are found in machine tools like milling machines, lathes, and grinders. They are often used in the feed mechanisms to control the movement of the workpiece or cutting tool with high precision and accuracy. The high gear reduction ratio of the worm wheel enables fine adjustments of the feed rate and ensures stable and controlled machining operations.
- Robotics: Worm wheels are employed in various robotic systems for precise motion control. They can be found in robotic arms, grippers, and joints, allowing for accurate positioning and movement. The self-locking property of the worm wheel ensures that the robot maintains its position when not actively driven, providing stability and safety in robotic applications.
- Positioning Systems: Precision positioning systems, such as linear stages or rotary stages, utilize worm wheels to achieve accurate and repeatable motion. These systems are commonly used in semiconductor manufacturing, optics, microscopy, and other industries where precise positioning is critical. Worm wheels provide the necessary gear reduction and precise control required for precise positioning applications.
- Gate Operators: Worm wheels are employed in gate operator systems to control the opening and closing of gates, such as in residential or commercial gate automation. The gear reduction provided by the worm wheel allows for controlled and smooth operation of the gate, ensuring security and convenience.
- Industrial Mixers: Worm wheels are used in industrial mixers and agitators to control the rotational speed and torque applied to the mixing blades. The gear reduction ratio of the worm wheel enables precise control of the mixing process, ensuring efficient and consistent mixing of various substances in industries like chemical processing and food production.
These examples illustrate the wide range of applications where worm wheels are utilized to provide precise motion control, torque management, and reliable performance. Their versatility and ability to control speed, torque, and direction make them valuable components in various products and machinery.
editor by Dream 2024-04-30
China Standard CNC Gear Hobbing Worm Machining Machine Customized Gear Cutting Machine
Product Description
2571 Hot Sales
CNC High Efficient Horizontal Spline Shaft Milling Machine
Our company specializes in producing CNC screw milling machines with over 10 years of experience. Our main products: various plastic machinery, such as extrusion machines, granulators, injection molding machines, film blowing machines, and other dedicated 3-4 axis screw CNC milling machines, 5-axis vacuum pump dedicated screw CNC milling machines, compressor screw dedicated CNC milling machines, CNC spline milling machines, and so on. In addition, our company also produces multi-position dedicated CNC screw machines, mainly used for the processing of multi-process workpieces such as pump bodies and valve bodies. One clamping can complete the processing of multiple end faces (flanges, drilling, etc.). High processing efficiency can effectively save costs and improve processing efficiency.
CNC spline milling machine is developed by our company, specially designed for processing all kinds of screw shaft end spline and special machine
Maximum milling diameter ф 450
Maximum machining modulus 10
Overall high strength casting bed, 3 guide rail layout, guide rail surface high-frequency quenching, good rigidity, high precision.
The milling head is driven by servo spindle motor, which can make the hob achieve infinitely variable speed and wide speed range. The Angle of milling head is adjusted by worm gear transmission with variable tooth thickness.
Feed axis [Z axis, X axis] adopts precision ball screw through servo motor direct drive, high transmission accuracy, good positioning accuracy.
Headstock spindle adopts servo motor directly connected precise wear-resistant worm gear and worm
The tailstock is mechanical, flexible and reliable.
The machine is equipped with a wide range of 218 control system.
the machine is equipped with a chip discharging machine, the iron filings generated in the milling process directly into the chip discharging machine, to ensure the clean working environment.
2571 Hot Sales
CNC High Efficient Horizontal Spline Shaft Milling Machine
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| Model No.: | Lgxm350X6000 |
|---|---|
| Condition: | Condition |
| No. of Spindles: | 1 |
| No. of Guide Rails: | 3-4 |
| No. of Axis: | 3-5 |
| Spindle: | C Axis |
| Customization: |
Available
|
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|---|
What are the advantages of using a worm wheel in gearing systems?
Using a worm wheel in gearing systems offers several advantages, making it a popular choice for various applications. Here’s a detailed explanation of the advantages of using a worm wheel:
- High Gear Reduction: Worm wheels provide significant gear reduction ratios, allowing for large speed reductions and high torque output. The helical shape of the worm gear teeth and the interaction with the worm enable gear ratios ranging from 5:1 to 100:1 or even higher. This makes worm wheels suitable for applications that require high torque and low-speed operation.
- Compact Design: The perpendicular arrangement of the worm gear and the worm wheel allows for a compact design, making efficient use of space. This is especially beneficial in applications where space is limited or where a compact and lightweight design is desired.
- Self-Locking: One of the unique properties of a worm wheel system is its inherent self-locking ability. Due to the sliding action and the angle of the helical teeth, the worm wheel can hold its position and prevent backdriving. This means that even when the driving force is removed, the worm wheel remains locked in place, enhancing safety and stability in applications where position holding is critical.
- High Torque Capability: The sliding action and increased tooth engagement of the worm wheel design allow for a larger contact area between the worm gear and the worm wheel. This results in higher torque transmission capacity compared to other gear types, making worm wheels suitable for applications requiring high torque output.
- Quiet Operation: The sliding action between the worm gear and the worm wheel results in smoother and quieter operation compared to other gear types. The helical teeth of the worm wheel help distribute the load over multiple teeth, reducing noise and vibration, and providing a smoother transmission of power.
- Directional Control: Worm wheels offer excellent directional control, allowing power transmission in a single direction only. The self-locking nature of the worm wheel prevents any reverse motion from the output side to the input side. This property is advantageous in applications where precise motion control and prevention of backward movement are required.
- Efficient Power Transmission: The sliding action, larger contact area, and self-locking nature of the worm wheel design contribute to efficient power transmission. The reduced friction and wear, along with the optimized tooth engagement, help minimize energy losses, improve overall system efficiency, and reduce the need for frequent maintenance.
- Versatility: Worm wheels can be manufactured in various sizes, materials, and configurations to suit different application requirements. They can be customized to meet specific torque, speed, and space constraints, making them versatile for a wide range of applications across industries.
These advantages make worm wheels suitable for a variety of applications, including automotive, industrial machinery, elevators, robotics, and more. However, it’s important to consider factors such as lubrication, proper gear meshing, and maintenance to ensure the reliable and efficient operation of worm wheel systems.
Are there innovations or advancements in worm wheel technology that have emerged in recent years?
Yes, there have been significant innovations and advancements in worm wheel technology in recent years. Here’s a detailed explanation of some notable developments:
- Improved Materials: The development of new materials and advanced manufacturing techniques has contributed to improved performance and durability of worm wheels. High-performance materials such as hardened steels, alloys, and composite materials are being used to enhance the strength, wear resistance, and load-carrying capacity of worm wheels. These materials offer better fatigue resistance, reduced friction, and increased efficiency, leading to longer service life and improved overall performance.
- Enhanced Tooth Profile Design: Innovations in tooth profile design have focused on optimizing the contact pattern, load distribution, and efficiency of worm wheels. Advanced computer-aided design (CAD) and simulation tools enable the modeling and analysis of complex tooth profiles, resulting in improved gear meshing and reduced losses. Modified tooth profiles, such as helical or curved teeth, are being employed to minimize sliding friction, increase tooth engagement, and enhance overall efficiency.
- Surface Treatments and Coatings: Surface treatments and coatings are being used to improve the wear resistance, reduce friction, and enhance the performance of worm wheels. Technologies such as nitriding, carburizing, and diamond-like carbon (DLC) coatings are applied to the gear surfaces to increase hardness, reduce friction, and minimize wear. These treatments and coatings improve the efficiency and extend the lifespan of worm wheels, particularly in demanding applications with high loads or harsh operating conditions.
- Advanced Manufacturing Techniques: Innovations in manufacturing techniques have enabled the production of worm wheels with higher precision, tighter tolerances, and improved surface finishes. Technologies such as computer numerical control (CNC) machining, 3D printing, and advanced grinding methods allow for the production of complex geometries and accurate tooth profiles. These advancements result in better gear meshing, reduced noise, improved efficiency, and enhanced overall performance of worm wheel systems.
- Integrated Lubrication Systems: Integrated lubrication systems have been developed to optimize the lubrication process and improve the efficiency of worm wheels. These systems use precise oil delivery mechanisms, such as micro-pumps or spray nozzles, to deliver lubricant directly to the meshing surfaces. The controlled and targeted lubrication ensures proper lubricant film formation, reduces frictional losses, and minimizes wear. Integrated lubrication systems also help to maintain consistent lubricant quality and reduce the need for manual lubrication maintenance.
- Smart Monitoring and Predictive Maintenance: Advancements in sensor technology, data analytics, and connectivity have facilitated the implementation of smart monitoring and predictive maintenance strategies for worm wheel systems. Sensors embedded in the gear assembly can collect real-time data on parameters such as temperature, vibration, or load. This data is then analyzed using machine learning algorithms to detect anomalies, predict potential failures, and optimize maintenance schedules. Smart monitoring and predictive maintenance help to maximize uptime, reduce downtime, and improve the overall reliability and efficiency of worm wheel systems.
These recent innovations and advancements in worm wheel technology have resulted in improved performance, efficiency, durability, and reliability of worm wheel systems. Continued research and development in this field are expected to drive further advancements and expand the capabilities of worm wheel technology in various applications.
Can you provide insights into the importance of proper installation and alignment of worm wheels?
Proper installation and alignment of worm wheels are crucial for ensuring optimal performance, longevity, and efficiency of the gearing system. Here’s a detailed explanation of their importance:
- Load Distribution: Proper installation and alignment help in achieving the correct meshing and contact pattern between the worm and the worm wheel. This ensures that the load is distributed evenly across the teeth, minimizing localized stress concentrations. Misalignment or incorrect installation can lead to uneven load distribution, causing premature wear, tooth breakage, and reduced gear life.
- Reduced Friction and Wear: Correct alignment of the worm wheel is essential for minimizing sliding friction between the worm and the worm wheel. Improper alignment can result in increased friction, leading to higher energy losses, heat generation, and accelerated wear of the gear surfaces. Proper installation and alignment help to reduce friction and wear, improving the efficiency and longevity of the worm wheel system.
- Backlash and Efficiency: Backlash refers to the clearance between the teeth of the worm and the worm wheel. Proper installation and alignment help in minimizing backlash, ensuring tight and accurate meshing between the gear teeth. Excessive backlash can lead to reduced efficiency, decreased positional accuracy, and increased vibration or noise. By achieving proper alignment, backlash can be controlled within acceptable limits, optimizing the efficiency and performance of the worm wheel system.
- Stability and Noise: Correct installation and alignment contribute to the stability and smooth operation of the worm wheel system. Misalignment can introduce vibrations, noise, and undesirable oscillations during operation. Proper alignment minimizes these issues, promoting stable and quiet operation. This is particularly important in applications where noise reduction, precision, and smooth motion are critical, such as robotics, machine tools, or motion control systems.
- Mechanical Integrity: Proper installation and alignment help to maintain the overall mechanical integrity of the worm wheel system. Misalignment or incorrect installation can result in excessive forces, stresses, or deflections within the components, leading to structural failures or reduced system performance. By ensuring proper alignment, the mechanical integrity of the system is preserved, ensuring reliable and safe operation.
- System Performance: The overall performance of the worm wheel system is directly influenced by proper installation and alignment. Correct alignment ensures accurate transmission of motion, precise positioning, and reliable torque transfer. It helps to achieve the desired speed ratios, torque ratios, and positional accuracy required for the specific application. Proper installation and alignment contribute to the overall efficiency, reliability, and performance of the worm wheel system.
In summary, proper installation and alignment of worm wheels are vital for achieving optimal performance, longevity, and efficiency of the gearing system. They help to distribute the load evenly, reduce friction and wear, minimize backlash, promote stability and smooth operation, preserve mechanical integrity, and ensure desired system performance. Adhering to recommended installation procedures and alignment tolerances is crucial to maximize the benefits and capabilities of worm wheel systems.
editor by Dream 2024-04-24
china wholesaler Engineering Farm Machinery Hot Forging with CNC Hobbing Axle Gear manufacturers
Merchandise Description
Business INTRODUCTION
HangZhou Really worth CZPT CZPT nology Co., Ltd. founded in 2001 , Business is located in the Chinese historic city — HangZhou. Our business has been engaged in making CZPT produced CZPT add-ons, CZPT /ODM spare parts and industrial elements for several a long time, which includes sand casting parts and expenditure casting spare components, forging parts, sheet metal stamping spare components, machined components and plastic components, which are broadly used in petrochemical, vehicle, chemical, environmental security , machinery, development, agriculture, aerospace, marine hardware and other industries.
STAINLESS Steel/ALUMINUM/CARBON Steel/ Sizzling FORGING/Chilly FORGING/ RING ROLLING
Classification: sizzling forging, cold forging, open die forging, die forging, ring rolling, warm forging, unique forging
Auto forging parts, Machinery forging parts,Hardware forging parts,Engineering forging parts , boats and ships forging part etc.
Apply material: Carbon steel, Alloy steel, Stainless steel,Copper, Brass etc.
Main processes: 1.Heating furnace, 2.Forging press,3.Normalizing 4.Machining,5.surface treatment (every work process have the strictly quality inspection and control
Mold design: According to the samples or drawing, we have the special moulds making plant for the developing and designing new products as the customer’s demand.
Production capacity: Weight range 0.1-25kg product, max length around 60cm. annual output 6000 tons.
Samples &pattern time: 20-35 days, we will track the samples with whole range.
Expectations: ASTM, ASME, AISI, API, UNI, DIN, SIS and EURONORM
Machining: Turning, milling, drilling, grinding, threading, CNC machining etc.
Surface Finishing: Sand blasting, polishing, plating, acid treatment, anodizing, painting etc.
COMPANY EQUIPMENTS
Tests FAXIHU (WEST LAKE) DIS.TIES
THE Package AND Shipment
CUSTOMERS
FAQ
Q1. How to CZPT ize merchandise?
A2: Connect your drawings with details (substance, floor treatment method, quantity and particular specifications and so on).
Q2: Can you make the components based mostly on the sample?
A3: Sure, we could provide a tough cost and will measure and design the drawing according your sample.
Q3: Can my layout be risk-free after sending it to you?
A5: We can sign the NDA prior to you send out it.
Q4. How CZPT will it just take to get the quotation?
A6: We will give you the quotation inside 24 hrs (Considering the time big difference).
Q5. How does the firm manage the quality?
A7: Inspection item with expert gear , like CMM, peak gauge, caliper & micrometer, CZPT sonic fault detector, Hardness tester, Spectrum analyzer, affect screening machine, quadratic equipment .
The suggested supplies for the worm are hardened steel and bronze for the worm equipment. Nonetheless, dependent on the software, unhardened metal worms can operate adequately and far more economically on cast iron worm gears rated at 50%. In addition to metal and hardened metal, worms are offered in stainless metal, aluminum, bronze, and nylon worm gears are obtainable in metal, hardened steel, stainless steel, aluminum, nylon, and non-metallic (phenolic).
china Custom Small Type CNC High Speed Gear Hobbing Machine (GHS-180CNC5) manufacturers
Product Description
Little Variety CNC CZPT CZPT Gear Hobbing CZPT
GHS-180CNC5 GHS-80CCN6 GHS-125CNC6 GHS-200CNC6 GHS-320CNC6
Device Summary:
Based on the basic principle of henerating method, and with carrying out index and differential payment motions by electronic CZPT (EGB), the machine is created to cut cylindrical spur & CZPT cal gears, crowning or a bit tapered gears, worm wheels, splines, and so forth. This machine is specifically suited for the industries this sort of as motorcycle, mini-bus, auto, etc. to produce gears in mass creation.
Performance and Attribute:
GHS-80CNC6 GHS-125CNC6 GHS-200CNC6 GHS-320CNC6
one. The device is of 6 axes with 4 axes coordinated manage. CNC axes
A-axis–hob head swivel
B-axis–spindle ratation
C-axis–worktable rotation
X-axis–radial feed motion
Y-axis–tangential feed motion(hob shifting)
Z-axis–axial feed motion
4 coordinated management axes: B, C, X and Z(or B, C, Y and Z)
2. In circumstance of CZPT off or fault happened, the column will swiftly retract. The fault quantity will immediately show on the display screen.
3. With vertical layout, the column can go in radial course as feed motion.
4. With symmetric and double wall development of equipment mattress, circulating coolant can make sure secure thermal distribution of the device.
five. The spindle is driven by a huge CZPT servo motor via 2 stage super precision CZPT cal gearing, and a one tooth big difference clearance-eliminating system at the terminal. The swift-adjust hob and automatic hob holder clamping products are outfitted with. CZPT . spindle overload checking & alarm gadget is CZPT .
six. New CZPT ful pulling hob system is designed to tremendously increase rigidity of the spindle.
seven. CZPT precision CZPT cal gearing is adopted for the worktable to carry out large velocity and tremendous precision inHangZhou. The machine is geared up with clearance-eliminating and damp changing mechanism.
8. CZPT ful enter of circulating lubricant and compressed air make sure excellent cutting overall performance of the machine, tool and fixture, and so on.
9. Separated hydraulic and lubrication methods.
10. Equipped with hob, fixture and system swift change in excess of program to carry out different varieties of the workpieces quick-modify.
GHS-180CNC5
one. The machine is of 5 axes with 4 axes coordinated management. Its CNC axes:
B-axis–hob spindle rotary motion
C-axis–worktable rotary motion
X-axis–radial feed movement
Y-axis–tangential feed motion(or hob shifting motion)
Z-axis–axial feed motion
2. Four coordinated control axes: B,C,X and Z.
three. Carry out index and differential compensation motions by electronic CZPT (EGB)
four. Lower the workpiece by multi-start & higher pace hob
5. Fault diagnostics capabilities
six. Rapid retraction defense: in circumstance of CZPT off or failure transpired, synchronously and speedily retract hob to keep away from collision
seven. With operate of monitoring spindle overload and alarm, The qucik- modify hob and automated hob holder clamping devices are geared up.
eight. Compact layout, tiny ground location, guy welcoming building and simple procedure
9. With double-wall, rib-strengthened and symmetric development design and style for bed and column, it can increase rigidity of the equipment and fulfill the needs of equipment at high pace and successful chopping and make sure steady thermal distribution. Undertake massive CZPT AC spindle motor, CZPT is transferred to cutter spindle by high precision CZPT cal gearing. Adopt a one-tooth variation clearance-removing system to boost transmission accuracy and rigidity
ten. CZPT precision CZPT cal gearing for worktable to carry out high speed and super precision index
eleven. CZPT ful enter of lubricating oil and compressed air make sure very good chopping performance of the device, resource and fixture, and many others
twelve. Parameter programming
thirteen. End machining precision is up to quality 7 of the Chinese common GB/T10095.1-2008.
Specialized Parameters
| Specifications | Units | GH-80CNC6 | GHS-125CNC6 | GHS-200CNC6 | GHS-320CNC6 | GHS-180CNC5 |
| Max. workpiece dia. | mm | 80 | one hundred twenty five | 200 | 320 | a hundred and eighty |
| Max. module | mm | three | 4 | six | 8 | 4 |
| Max. axial travel | mm | 350 | 350 | 350 | 350 | 285 |
| No. of teeth | four-800 | 4-800 | four-one thousand | four-one thousand | four-1000 | |
| Max. hob dimension(diameter*length) | mm | 90*200 | ninety*two hundred | a hundred and sixty*230 | 160*230 | 110*one hundred sixty |
| Spindle taper bore | ISO30 | ISO30 | 7:24 | seven:24 | ISO40 | |
| Worktable surface diameter | mm | a hundred twenty five | 145 | 200 | 305 | one hundred ninety |
| Max. hob head swivel angle | deg | ±45 | ±45 | ±45 | ±45 | ±45 |
| Center distance between hob and worktable |
mm | 10-a hundred and sixty | ten-160 | thirty-three hundred | 30-300 | twenty five-195 |
| Distance between hob axis and worktable surface |
mm | ninety-440 | 90-440 | 100-450 | seventy five-425 | two hundred*485 |
| Distance between workstay center end face and worktable surface |
mm | 200-five hundred | two hundred-five hundred | 360-810 | 335-785 | 350-740 |
| Max. hob tangential travel | mm | one hundred eighty | one hundred eighty | 200 | two hundred | 120 |
| Max. spindle speed | rpm | 1500 | 1500 | 1200 | 800 | a thousand |
| Max. worktable speed | rpm | two hundred | two hundred | two hundred | a hundred | 200 |
| Radial rapid travel | mm/min | 3000 | 3000 | 3000 | 3000 | 1500 |
| Tangential rapid travel | mm/min | 3000 | 3000 | 2000 | 2000 | three hundred |
| Axial rapid travel | mm/min | 5000 | 3000 | 3000 | 3000 | 1500 |
| Linear coordinate resolution of CNC axes | mm | .001 | .001 | .001 | .001 | .001 |
| Rotary coordinate resolution of CNC axes | deg | .001 | .001 | .001 | .001 | .001 |
| Main motor power | kw | nine | nine | nine | nine | seven.5 |
| Total power | Kva | 35 | 35 | 38 | 40 | 25 |
| Main machine weight | kg | 10500 | 11000 | 12300 | 12900 | 8600/9000 |
Notes: Because diverse specifications of different equipment, some attachments are difference.
Regular Attachments:
SIEMENS 840DSL CNC method
Hob arbor assembly
Washer for hob arbor
Totally-enclosed guards
Oil mist collector
Oil chiller
Cylinder for clamping workpiece
Hand maintain device
RS232 interface
Machine information storage disc
ten.4″ colour display
Twin-hand operation system
Equipment for installation
Instruments adjustment
Chip conveyor
Manual air and oil guns
Vibration isolating pads
Car. hob arbor clamping system
Automated lubricating program
Workstay
Hydraulic technique
Cooling method
Lubricating technique
electrical cupboard with air conditioner
Spare parts for 1 year’s routine maintenance
interlock protection switch
multi-shade tower gentle for indicating machine standing
Chip cart
Optional Attachments:
Car. loading & unloading system
Auto. workpiece storage system
Deburring system
Impartial hob changing unit
Hob arbor
Workpiece fixture
Workpiece positioning system
Workpiece auxiliary assistance
Oil pan
Separated workpiece counter
Auto. door
Tool, fixture and system rapid-change more than techniques
Computer software for 4 axes coordinated management(B, C, X and Z axis)
Parameterized programming
Male-machine discussion programming
Machining wormwheel with tangential strategy
Operate of slicing cone root spline
Vehicle. tooth alignment
Industrial Parts:
Japan FANUC 31i or Germany CZPT 840DSL CNC method
Germany linear guideways
ZheJiang HIWIN ball screw
Germany spindle bearing and other crucial bearings
Germany and United states hydraulic parts
Germany sealing components
ZheJiang HABOR oil chillers for coolant and lubricant
china manufacturer manufacturer supplier High Precision CNC Gear Hobbing Machine (CNC Gear Hobber Machine) manufacturers
Product Description
High CZPT CNC Gear Hobbing CZPT
GHKA-800 GHKC-800 GHKMA-800
Machine Summary:
Dependent on the creating approach, the model GHKA-800, GHKC-800, and GHKMA-800 CNC gear hobbing devices are able of making cylindrical Spur & CZPT cal gears, crowing or slightly tapered gears, involute conical splines, gears with massive gelical angle they also have the purpose of tooth finish rounding, as effectively as making wormwheels with automated radial feed. They are utilized in the industries, this kind of as CZPT equipment, weighty automative, tractor, mining machinery, large speed gearboxes, equipment tool & common equipment, etc.
The design GHKC-800 machine is specially utilised for slicing hardened spur & CZPT cal as properly as hardened crowing or a bit tapered gears. It can be used for slicing shaping cutter, conical splines and gears with big CZPT cal angle.
Performance and Attribute:
one. The design GHKA-800/GHKC-800/GHKMA-800 machines are of 2-axis CNC one. Their CNC axes involves: X-axis–radial feed, Z-axis–vertical feed, X and Z-axis either function independently, or work coordinately to produce tapered and crowing gears.
2. A variety of operating cycle modes, multi-square and axial working cycle are CZPT .
3. Climb, conventional, climb-standard and traditional-climb hobbing strategies are CZPT .
four. CZPT precision CZPT ing are utilised for the worktable inHangZhou system of the model GHKA-800 to have out a higher inHangZhou accuracy.
five. Our double enveloping CZPT ing, which has won the chinese patent, are utilized for the worktable inHangZhou technique of the product GHKC-800. This device is equipped with a clearance removing mechanism.
six. CZPT precision CZPT ing are utilized for the worktable inHangZhou method of the product GHKMA-800 to carry out a large inHangZhou accuracy.
seven. Principal motor is of AC frequency variable 1, and allow a stepless speed management for the spindle.
8. CZPT matic hob shifting.
nine. Separated hydraulic, lubrication and cooling methods.
10. Parameter programming.
11. Normal RS232C interface makes certain conveniently contacting software from exterior pc.
12. CZPT ball screws are utilized for CNC axes. CZPT efficiency encoders are utilized for suggestions inspecting for the movement of CNC axes to guarantee higher shifting and positioning accuracy of them.
13. Working accuracy of the product GHKA-800/GHKC-800 is up to grade 7.
Specialized Parameters
| Specifications | Untis | GHKA-800 GHKC-800 GHKMA-800 |
| Max. workpiece dia. | mm | 800 |
| Max. workpiece module | mm | 10 |
| Max. axial travel | mm | four hundred |
| Min. No. of teath on workpiece | eight | |
| Max. hob dimensions(diameter*size) | mm | two hundred*200 |
| Hob spindle taper bore | Morse 5# | |
| Max. hobhead swivel angle | deg | ±60 |
| Worktable dia. | mm | 690 |
| Worktable bore dia. | mm | one hundred thirty |
| Center distance between hob and worktable | mm | fifty-520 |
| Distance between hob axis and worktable surface | mm | 280-680 |
| Distance between tailstock end face and worktable surface | mm | 520-800 |
| Max. hob shifting travel | mm | 90 |
| Hob spindle speed(Stepless) | rpm | 70-three hundred |
| Max. worktable rotary speed | rpm | eight/8/six |
| Rapid radial travel | mm/min | 600 |
| Rapid axial travel | mm/min | 600 |
| Coordinate resolution of X and Z-axis | mm | .001 |
| Main motor power | kw | 11 |
| Total power | Kva | 32 |
| N.W | kg | 8500 |
| No. of cases | 2 cases in total |
Normal Attachments:
Φ32 and Φ40 hob arbor assemblines
Φ40 and Φ50 hob arbor assemblies
Magnetic chip conveyor
Chip cart
8.4″ shade Liquid crystal display display
Workstay
Fully enclosed guards
Basic safety change
Hydraulic, lubrication and cooling systems
Special tools for set up and adjustment
Modify gears
FANUC 0i CNC program
Electrical cabinet with air conditioner
CD with device info, parameters and programs
Regular RS232C interface
3-color lamp for indicating the status of the machine
Operating lamp
Optional Attachments:
SIEMENS 802D CNC method
Φ27,Φ32, Φ50 and Φ60 hob arbor assemblies
Mechanical cutter alignment system
Oil mist
Vibration isolating pads
Workpiece fixtures
Business Parts:
CNC program: FANUC 0i or CZPT 802D
Imported frequency transformer
Major hydraulic components: KOMPASS
Spindle bearings: Japan NSK,etc.
Xihu (West CZPT ) Dis. ball screw
The advised materials for the worm are hardened steel and bronze for the worm equipment. Nevertheless, dependent on the software, unhardened steel worms can run sufficiently and more economically on solid iron worm gears rated at 50%. In addition to metal and hardened metal, worms are accessible in stainless metal, aluminum, bronze, and nylon worm gears are obtainable in metal, hardened steel, stainless steel, aluminum, nylon, and non-metallic (phenolic).
china supplier High Efficiency and Precision CNC Gear Hobbing Machine manufacturers
Item Description
Large Performance and CZPT al CNC Gear Hobbing CZPT
GHKX-400M GHKX-500M
Device Summary
Based mostly on the theory of making approach, the model GHKX-400M/GHKX-500M series weighty-duty CNC equipment are designed to minimize cylindrical spur & CZPT cal gears, crowning or somewhat tapered gears, twin & cluster gears, worm wheels and splines with huge module. They are suited for the industries that create gears in mass generation, this sort of as weighty truck, metallurgy, maritime, heavy machinery, aviation and raise, and so on.
Efficiency and Feature
one. The model GHKX-400M and GHKX-500M are of 3-axis CNC ones. Their CNC axes: X-axis–radial feed movement Y-axis–tangential feed movement (or hob shifting movement) Z-axis–axial feed motion.
two. The product GHKX-400 and GHKX-five hundred are of 2-axis CNC types. Their CNC axes: X and Z. Every single NC axis is managed by an AC servo-motor, which can shift independently or have out NC axes coordinated management.
3. Multi-sq. and axial cycles, vehicle adjust pace during radial feeding, climb or standard hobbing.
4. Hobbing at large speed with massive feed by multi-start hob.
five. With vertical design and style, radial feed is carried out by column shifting.
six. With symmetric and double-wall constructional mattress and circulating slots on mattress bottom, the circulating oil assures steady thermal distributing of the equipment.
seven. Coolant is cooled by oil chiller to minimize thermal deformation of the equipment.
eight. Sufficient rectangle guideways covered with teflon, it has a compact design and excellent static & dynamic rigidity.
nine. Short and super precision equipment train, preload ball screw gearing for axial and radial feed.
10. CZPT precision rolling bearing for hob spindle ensures the capacity of CZPT ful and substantial speed reducing, the reducing pace of the coated hob is up to 120m/min.
11. Adopt big diameter gearing with one-tooth distinction to eliminate clearance and make certain very good rigidity and regular precision.
12. With auto hob shifting, automobile arbor locking features, and auto-locking nut device for quick-adjust hob.
13. CZPT precision and massive rolling bearing for worktable.
14. CZPT precision double-worm gearing to get rid of clearance and alter damp.
15. Clamping cylinder to conveniently maintain the workpiece.
sixteen. Geared up with common RS232 interface to conveniently call software from exterior computer.
seventeen. Suspended operating station, hand maintain device for easy procedure and servicing.
18. CZPT ed frequncy transformer for spindle to alter cutting pace strplessly.
19. Separated hydraulic, lubrication and cooling programs.
twenty. CZPT matic alarm purpose.
21. Completely enclosed guards and oil mist collector to eliminate oil mist hobbing at substantial pace.
22. CZPT . chip conveyor to evacuate chip swiftly.
23. Huge L-kind guard for handy operation.
Technical Parameters
| Specifications | Models | GHKX-400M | GHKX-500M |
| Max. workpiece diameter | mm | 400 | five hundred |
| Max. module | mm | 12 | 12 |
| Max. axial travel | mm | 400 | 400 |
| Min. No. of teeth machined | ten | ten | |
| Max. hob size(Diamenter*length) | mm | two hundred*240 | 200*240 |
| Spindle taper bore | 7:24 | seven:24 | |
| Worktable diameter*bore diameter | mm | 450*one hundred twenty | 510*a hundred and twenty |
| Max. hob head swivel angle | deg | ±45 | ±45 |
| Center distance between hob and worktable | mm | forty five-315 | forty five-355 |
| Distance between hob axis and worktable surface | mm | 280-680 | 280-680 |
| Distance between center end face and worktable surface | mm | 390-890 | 390-890 |
| Max. hob tangential travel/hob shifting travel | mm | 200 | 200 |
| Spindle speed(B-axis) | rpm | 80-450 | 80-450 |
| Max. worktable speed(C-axis) | rpm | 35 | 35 |
| Radial rapid travel speed | mm/min | 1600 | 1600 |
| Tangential rapid travel speed(Y-axis) | mm/min | 2000 | 2000 |
| Axial rapid travel speed | mm/min | 600 | 600 |
| Linear coordinate resolution of CNC axes | mm | .001 | .001 |
| Main motor power | kw | fifteen | 15 |
| Total power | Kva | 45 | 45 |
| Main machine weight | kg | 18800 | 18800 |
| No. of cases | 4 cases in total | 4 cases in total |
Normal Attachments:
Φ40 hob arbor assembly
Oil mist collector
Hand maintain unit
eight.4″ colour show
Chip conveyor
Vibration isolating pads
Alter gears
Lubrication program
Security swap
Washer for hob arbor
Oil chiller for coolant
RS232 interface
Particular equipment for installation and adjustment
Nozzle for flushing chip
Car. hob arbor clamping device
Hydraulic program
Electrical cupboard with air conditioner
Indicating clamp for machine status
Pedal plate
Completely enclosed guardds
Cylinder for clamping workpiece
Machine data storage disc
Instruments for adjustment
Metered lubrications device
CNC program
Cooling system
Spare parts for one particular yr
Chip cart
Files along with equipment
Optional Attachments:
Deburring unit
Workpiece fixture
Vehicle door
Hob arbor assemblies: Φ27, Φ31.seventy five, Φ32, Φ50 and Φ60
Oil pan
Workpiece auxilary assist
AC stabilizer
EP also sells gear tooth measuring gadgets known as equipment gauges! Gear gauges lessen errors, preserving time and money when pinpointing and ordering gears. These pitch templates have nine teams to determine all common pitch sizes: Diameter Pitch “DP”, Circle Pitch “CP”, External Involute Spline, Metric Modulus “MOD”, Brief Tooth, Fantastic Pitch, Coarse Pitch and Incredible Pitch .
china best Mask Making Machine Customized Gear with C45 Steel Automatic Parts CNC Machining Hobbing Parts manufacturers
Item Description
Mask Generating CZPT CZPT ized Equipment With C45 metal Automatic Components CNC Machining hobbing Areas
Item Description:
HangZhou CZPT Hobbing Carbon Metal Pulley Spur Ring Gears
Pulley Styles Assortment:
Primary Features:
Spur Gear
one. Generate strictly in accordance with ANSI or DIN standard dimension
2. Materials: SCM 415 steel
three. Bore: Finished bore
4. CZPT quality: DIN 5 to DIN seven
5. Floor remedy: Carburizing and Quenching
six. Module: From 1 to four
seven. Tooth: From Z15 to Z70
| Product name | Spur Gear |
| Materials Available | Stainless Steel, Carbon Metal, Brass, Bronze, Iron, Aluminum Alloy etc |
| BORE | Finished bore, Pilot Bore, Special request |
| Processing Method | Molding, Shaving, Hobbing, Drilling, Tapping, Reaming, Handbook Chamfering, Grinding and so forth |
| Stress CZPT le | 20 Diploma |
| Hardness | fifty five- 60HRC |
| Size | Client Drawings & ISO common |
| Bundle | Wooden Case/Container and pallet, or CZPT |
| Certification | ISO9001:2008 |
Other Sorts
| Sort | Module | Substance | Area treatment method | Precision grade | Tooth Variety |
| MSGA,MSGB | 1~4 | SCM415 | Carburizing and Quenching | N5 | 18~one hundred |
| SSGS | one.5~three | S45C | Tempering, tooth surface high quenching hardening | N7 | ten~13 |
| SSG | .5~six | S45C | Tooth surface area high quenching hardening | N7 | 30~eighty |
| SSS | .5~3 | S45C | Tempering | N8 | 10~13 |
| SS | .5~ten | S45C | – | N8 | fifteen~120 |
| SSA | 1~five | S45C | – | N8 | 20~one hundred |
| SSY | .8, 1 | S45C | – | N8 | twenty~one hundred twenty |
| SSAY | 1 | S45C | – | N8 | |
| BSS | .5~1 | Brass C3604 | – | N8 | 15~sixty |
| SUS, SUSA | one~4 | SUS303 | – | N8 | fifteen~a hundred and twenty |
Pulley Creation Workshop and Application:
| Applications | Toy, Automotive, instrument, electrical tools, house appliances, furnishings, mechanical equipment,everyday dwelling products, digital sporting activities products, , sanitation equipment, market/ lodge products supplies, etc. |
Our Firm:
HangZhou CZPT Equipment CZPT ry Co.,LTD proven in 2009, is a expert manufacture engaged in development, manufacturing, product sales and provider of timing pulley, specific spur gears, CZPT cal gears, bevel equipment, worm& CZPT and so on. We found in HangZhou with convenient transposition excite. CZPT Gear CZPT ry committed to rigorous quality handle and thoughtful CZPT er service. Our skilled staffs are often CZPT to go over your demands, and fulfill your gratification.
Manufacturing approach: Molding Chopping, Equipment Hobbing, Gear Milling, Equipment Shaping, Equipment Broaching,Gear Shaving, Gear Grinding and Equipment Lapping.
Inspection:
Hefa Gear CZPT ry dedicated to rigorous high quality manage.” Focus and Skilled on the CZPT of CZPT Field” this is CZPT Gear CZPT ry target. Perform step by action, CZPT usually give accomplishment solution in precise conveyor area. Giving ideal value, super support and typical shipping and delivery are usually CZPT priorities.
Packaging, Stock and Shipping:
| Packaging | Polyethylene bag or oil paper for each item Pile on carton or as CZPT er’s need |
| Delivery of Samples | By DHL, Fedex, UPS, TNT, EMS |
| Guide time | 10-15 doing work times as typical, 30days in occupied season, it will dependent on the comprehensive get quantity. |
FAQ:
| Major Marketplaces? | North CZPT ica, South CZPT ica, CZPT ern CZPT pe , CZPT CZPT pe , North CZPT pe, South CZPT pe, Asia |
| How to purchase? | * You ship us drawing or sample |
| * We have through project assessment | |
| * We give you CZPT style for your confirmation | |
| * We make the sample and send it to you right after you confirmed CZPT layout | |
| * You verify the sample then spot an order and shell out us thirty% deposit | |
| * We start producing | |
| * When the goods is done, you spend us the balance after you confirmed photos or tracking figures. | |
| * CZPT is accomplished, thank you!! |
If you are intrigued in CZPT items, you should explain to us which components, sort, width, length u want.
The worm gear consists of a worm and a worm wheel. It is the simultaneous peak offset of vertical power transfer. Generally, the drive element is a worm. In get to combine the wheel/worm into a worm equipment, it is essential to make certain that the center distance is equal and the transmission ratio is equivalent. Heart distances are accessible from stock in tiny steps amongst 17mm and 80mm. Every single heart distance has several equipment ratios. The extreme pressure worm equipment is suited for the production of worm equipment drives with a shaft angle of 90°. Making use of a worm push, extremely large reduction ratios (up to 100:1) can be attained.
china supplier CNC High Speed Dry Cutting Gear Hobbing Machine (GHE-260CNC6) manufacturers
Solution Description
CNC CZPT CZPT Dry Chopping Equipment Hobbing CZPT
GHE-260CNC6 GHE-260CNC7
Equipment Summary:
The model GHE-260CNC6 high speed & dry chopping CNC gear hobbing device is of 6 axes 1 with 4 axes coordinated management. The product GHE-260CNC7 high pace & dry chopping CNC gear hobbing machine is of 7 axes one particular with 4 axes coordinated control. They adopts dry reducing for the environmental safety and has the capabilities of chamfering and deburring. Primarily based on the principle of generating method, and by digital gearbox(EGB), these equipment are designed to minimize cylindrical spur & CZPT cal gears, dual & cluster gears, crowning or a bit tapered gears, splines, wormwheels, and sprochets and so forth. They are suited for the industries that create the gears on a massive scale generation, these kinds of as automobile, motorcycle, textile machinery, crane machinery and raise, and many others.
Performance and Feature:
1. The model GHE-260CNC7 substantial pace & dry cutting CNC hobbing equipment is of 7 axes with 4 axes coordinated handle. Its CNC axes are:
A-axis–hob head swivel motion
B-axis–hob spindle rotary movement
C-axis–worktable rotary motion
X-axis–radial feed movement
Y-axis–tangential feed movement
Z-axis–axial feed movement
U-axis–mechanical hand rotary motion
Every single motion axis is pushed independently by an AC servo motor.
2. Dry-reducing procedure for CZPT environmental security is adopted. Tooth chamfering and deburring features are built-in in the device.
3. Equally hob spindle and work spindle transmission method are outfitted with clearance eliminating and moist altering mechanisms to make sure their rigidity and accuracy.
4. Hardened metal guideways and linear recirculating roller direction system are used for every linear motion part, imported pre-loaded precision ball screw pairs are utilised, imported tremendous precision and high rigidity compound bearings are utilised for supporting the ball screws. Consequently, the device has large rigidity and well suited for large speed and large-responsibility slicing. For reducing the workpiece with module about 5mm.
5. Equipped with inside and external totally-enclosed guards, best chip conveyor and dust collector.
6. This equipment embodies the building development and style principle of producing market in environmental security, automation, adaptability, substantial pace, higher effectiveness, and purpose mixture.
7. It is suited for reducing cylindrical spur & CZPT cal gears, worm wheels, marginally tapered and crowning gears, splines and sprockets, and many others.
Specialized Parameters
| Specifications | Models | GHE- 260CNC6 |
GHE- 260CNC7 |
| Max. workpiece dia. | mm | 260 | 260 |
| Max. module | mm | six | 6 |
| Max. axial travel | mm | 350 | 350 |
| No. of teeth | 4-1000 | four-one thousand | |
| Max. hob dimension(dia.*size) | mm | one hundred sixty*230 | 160*230 |
| Max. chamfering cutter diameter | mm | 220 | |
| Spindle taper bore | ISO40 | ISO40 | |
| Worktable surface diameter | mm | 245 | 245 |
| Max. hob head swivel angle | deg | ±45 | ±45 |
| Center distance between hob and worktable | mm | thirty-three hundred | thirty-300 |
| Distance between hob axis and worktable surface | mm | a hundred twenty five-475 | one hundred twenty five-475 |
| Distance between tailstock center end face and worktable surface | mm | 335-785 | 460-760 |
| Max. hob tangential travel | mm | a hundred and eighty | 180 |
| Max. spindle speed | rpm | 1500 | 1500 |
| Spindle speed of chamfering cutter | rpm | 18/75 | |
| Max. worktable speed | rpm | one hundred | a hundred |
| Radial rapid travel speed | mm/min | 3000 | 3000 |
| Tangential rapid travel speed | mm/min | 2000 | 2000 |
| Axial rapid travel | mm/min | 3000 | 3000 |
| Linear coordinate resolution of CNC axis | mm | .001 | .001 |
| Rotary coordinate resolution of CNC axes | deg. | .001 | .001 |
| Main motor power | kw | 22 | 22 |
| Total power | Kva | fifty | 55 |
| Main machine weight | kg | 15000 | 17000 |
| No. of cases | 2 cases in total | 2 cases in total |
Common Attachments:
Φ40 hob arbor assembly
Washer for hob arbor
Fully-enclosed guards
Dust collector
Oil chiller for lubricant
Cylinder for clamping workpiece
Hand hold unit
RS232 interface
Device info storage disc
ten.4″ coloration show
Dual-hand operation technique
Tools for set up
Resources for adjustment
Chip conveyor
Vibration isolating pads
Vehicle. hob arbor clamping gadget
Metered lubrication method
Workstay
Hydraulic method
Lubricating program
Electrical cupboard with air conditioner
Spare areas for 1 several years maintenance
Interlock security change
Multi-color tower light-weight for indicating machine status
Chip cart
Optional Attachments:
Auto. loading & unloading system
Auto. workpiece storage program
Deburring device
Impartial hob modifying gadget
Hob arbor
Workpiece fixture
Worktable positioning mechanism
Divided workpiece counter
Auto. doorway
Computer software for 4 axes coordinated management(B, C, X and Z axes)
Parameterized programming
Guy-equipment conversation programming
Machining wormwheel with tangential technique
Perform of cutting cone root spline
Professional Components:
Germany CZPT 840D or Japan FANUC 31i CNC program
Germany CZPT or Switzerland SCHNEEBERGER linear recirculating roller assistance system
ZheJiang HIWIN ball screw
Germany spindle bearing and other key bearings
Japan NACHI or ZheJiang Conpass hydraulic ingredient
Gearmany sealing part
ZheJiang HABOR oil chillers for lubricant
Ep’s item variety only involves bronze worm gears. The purpose is easy, bronze ensures the ideal sliding and dry working qualities when compared to other materials. The aluminium content material also makes certain large chemical resistance. Worm gears are perfect for constant procedure at high pace and torque.