Product Description
OEM Wholesale Carbon Steel Alloy Worm Wheel Gear
Carbon Steel Alloy Worm Wheel
Oem service
Wheel
Size: 12”-26”
ET: 15-60
PCD: 100-185
Standards: According to the customer’s design
Finish: Silver gray hyper silver chrome black machine face
Productioin and testing machine: The low pressure casting machine, gravity casting machine, continuous heat-treating furnace, the CNC lathe, Machining enter, automatic spray-painting line, the spectrum analyzer, X-ray machine, three-coordinates measuring machine, rotary bending tester, the radial rolls fatigue tester, impact tester, the salt spray tester, the universal material testing machine
Specification
| Wheel size | offset | Center hole | Bolt hole | P.C.D | Valve | Rec,Type |
| 22.5*9.00 | 175 | φ221 | 8-φ32 | φ285.75 | V3-20-12 | 12R22.5 |
| 22.5*9.00 | 178 | φ222 | 10-φ32 | φ285.75 | V3-20-6 | 12R22.5 |
| 22.5*9.00 | 175 | φ281 | 10-φ26 | φ335 | V3-20-6 | 12R22.5 |
| 22.5*9.00 | 175 | φ281 | 10-φ27 | φ335 | V3-20-4 | 12R22.5 |
| 22.5*9.00 | 173 | φ281 | 10-φ26 | φ335 | V3-20-4 | 12R22.5 |
| 22.5*9.00 | 170 | φ221 | 8-φ32 | φ285 | V3-20-4 | 12R22.5 |
| 22.5*9.00 | 171 | φ220 | 10-φ26 | φ285.75 | V3-20-6 | 12R22.5 |
| 22.5*9.00 | 174 | φ281 | 10-φ26 | φ335 | V3-20-6 | 12R22.5 |
| 22.5*9.00 | 165 | φ281 | 10-φ26 | φ335 | V3-20-6 | 12R22.5 |
| 22.5*9.00 | 169 | φ281 | 10-φ26 | φ335 | V3-20-6 | 12R22.5 |
| 22.5*9.00 | 176 | φ221 | 8-φ32 | φ285 | V3-20-4 | 12R22.5 |
1) Process: Resin sand casting.
2) Applied software for specification drawings: AutoCAD, Solidworks etc.
3) Facility: Electric furnace, cupola furnace, anneal furnace, sand mixing machine, shot blast chamber, various molding machine.
What we could do for you :
1) factory sell directly
2) long-term,strong and steady supplying ability
3) delivery time: 2-25 working days
4) do as your reuqirements on package,brand or other designs
5) cost control will be better than other trading companies
6) strong sales promotion policy
7) ex-factory price and competitive price
8) replying you asap.
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Casting Method: | Sand Casting |
|---|---|
| Casting Form Material: | Carbon Steel Alloy |
| Casting Metal: | Cast Iron |
| Casting Form Usage Count: | Permanent |
| Surface Treatment: | Sand Blast |
| Surface Roughness: | Ra3.2 |
| Samples: |
US$ 1/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
|
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Can you provide examples of products or machinery that use worm wheels in their systems?
Yes, there are numerous products and machinery that utilize worm wheels as integral components in their systems. Here are some examples:
- Elevators: Worm wheels are commonly used in elevator systems to control the vertical movement of the elevator car. The high gear reduction ratio of the worm wheel allows for precise and controlled lifting and lowering of the elevator. The self-locking property of the worm wheel ensures that the elevator remains stationary at each floor, enhancing safety and stability.
- Conveyors: Conveyors, such as belt conveyors or screw conveyors, often incorporate worm wheels to drive the movement of the conveyor belt or screw. The gear reduction provided by the worm wheel allows for controlled and synchronized material handling in industries such as manufacturing, mining, and logistics.
- Automotive Applications: Worm wheels are utilized in various automotive applications. For example, power steering systems use worm wheels to convert the rotational motion of the steering wheel into the linear motion required for steering the vehicle. Additionally, some automotive seat adjustment mechanisms and convertible roof systems use worm wheels for precise positioning and control.
- Machine Tools: Worm wheels are found in machine tools like milling machines, lathes, and grinders. They are often used in the feed mechanisms to control the movement of the workpiece or cutting tool with high precision and accuracy. The high gear reduction ratio of the worm wheel enables fine adjustments of the feed rate and ensures stable and controlled machining operations.
- Robotics: Worm wheels are employed in various robotic systems for precise motion control. They can be found in robotic arms, grippers, and joints, allowing for accurate positioning and movement. The self-locking property of the worm wheel ensures that the robot maintains its position when not actively driven, providing stability and safety in robotic applications.
- Positioning Systems: Precision positioning systems, such as linear stages or rotary stages, utilize worm wheels to achieve accurate and repeatable motion. These systems are commonly used in semiconductor manufacturing, optics, microscopy, and other industries where precise positioning is critical. Worm wheels provide the necessary gear reduction and precise control required for precise positioning applications.
- Gate Operators: Worm wheels are employed in gate operator systems to control the opening and closing of gates, such as in residential or commercial gate automation. The gear reduction provided by the worm wheel allows for controlled and smooth operation of the gate, ensuring security and convenience.
- Industrial Mixers: Worm wheels are used in industrial mixers and agitators to control the rotational speed and torque applied to the mixing blades. The gear reduction ratio of the worm wheel enables precise control of the mixing process, ensuring efficient and consistent mixing of various substances in industries like chemical processing and food production.
These examples illustrate the wide range of applications where worm wheels are utilized to provide precise motion control, torque management, and reliable performance. Their versatility and ability to control speed, torque, and direction make them valuable components in various products and machinery.
In what industries or applications are worm wheels commonly utilized?
Worm wheels, in conjunction with worm gears, find wide applications across various industries that require precise motion control, high torque, and compact design. Here’s a detailed explanation of the industries and applications where worm wheels are commonly utilized:
1. Automotive Industry: Worm wheels are used in automotive applications, such as power steering systems. They provide the necessary gear reduction to convert the rotational motion from the steering wheel into the appropriate steering force, enabling smooth and responsive steering control.
2. Industrial Machinery: Worm wheels are widely employed in various industrial machinery applications, including machine tools, conveyors, packaging machines, and material handling equipment. They provide reliable and efficient power transmission, enabling precise control of speed and torque in these systems.
3. Elevators: Worm wheels play a vital role in elevator systems, where they are used in the elevator drive mechanism to control the movement of the elevator car. They provide the necessary gear reduction to ensure smooth and controlled vertical motion, along with the ability to hold the car in position when the power is removed.
4. Robotics: Worm wheels are commonly utilized in robotic systems, particularly in robot joints and manipulators. They allow for precise and controlled movement, enabling robots to perform intricate tasks with accuracy and repeatability.
5. Printing Presses: Printing presses often employ worm wheels in their drive systems. The worm gear and worm wheel combination helps in achieving the required gear reduction for controlling the paper feed and maintaining consistent print quality.
6. Conveyor Systems: Worm wheels are found in conveyor systems that require controlled and synchronized movement of goods or materials. They provide the necessary torque and gear reduction to ensure smooth and efficient operation of the conveyor belts or rollers.
7. Agriculture and Farming: Worm wheels are utilized in various agricultural machinery, such as tractor attachments, harvesting equipment, and irrigation systems. They facilitate the transmission of power and control the rotational motion required for specific farming operations.
8. Renewable Energy: Worm wheels are used in renewable energy applications, including wind turbines and solar tracking systems. They help in achieving the required gear reduction to optimize power generation and ensure efficient tracking of the sun or wind direction.
9. Food Processing: Worm wheels are employed in food processing equipment, such as mixers, grinders, and dough kneaders. They provide the necessary gear reduction and enable precise control of rotational speed for efficient food preparation and processing.
10. Medical Equipment: Worm wheels find applications in medical equipment, such as surgical robots, imaging devices, and patient positioning systems. They contribute to precise and controlled movements, enabling accurate medical procedures and patient care.
These are just a few examples of the industries and applications where worm wheels are commonly utilized. Their ability to provide high gear reduction, compact design, and reliable power transmission makes them suitable for a wide range of mechanical systems that require precise motion control and high torque output.
How does the design of worm wheels impact their performance in different environments?
The design of worm wheels plays a significant role in determining their performance in different environments. Here’s a detailed explanation of how the design of worm wheels impacts their performance:
- Tooth Profile: The tooth profile of a worm wheel can significantly affect its performance. Different tooth profiles, such as involute, cycloidal, or modified profiles, offer varying characteristics in terms of contact area, load distribution, and efficiency. The selection of the appropriate tooth profile depends on factors such as the application requirements, load capacity, and desired efficiency. For example, in applications where high load capacity is crucial, a modified tooth profile may be preferred to enhance the gear’s strength and durability.
- Material Selection: The choice of material for worm wheels is crucial for their performance in different environments. Worm wheels can be made from various materials, including steel, bronze, brass, or specialized alloys. Each material offers different properties such as strength, wear resistance, corrosion resistance, and self-lubrication. The selection of the appropriate material depends on factors such as the operating conditions, anticipated loads, and environmental factors. For example, in applications where corrosion resistance is essential, a stainless steel or corrosion-resistant alloy may be chosen to ensure long-term performance in harsh environments.
- Lubrication and Sealing: Proper lubrication and sealing are vital for the performance of worm wheels, especially in challenging environments. The design of worm wheels should consider factors such as lubrication requirements, sealing mechanisms, and the ability to prevent contamination ingress. Lubrication ensures smooth operation, reduces friction, and minimizes wear between the worm gear and the worm wheel. Effective sealing prevents the entry of contaminants such as dust, dirt, or moisture, which can adversely affect the gear’s performance and lifespan. The design should incorporate appropriate lubrication and sealing provisions based on the specific environmental conditions.
- Heat Dissipation: In environments where high temperatures are present, the design of worm wheels should consider heat dissipation mechanisms. Excessive heat can lead to premature wear, reduced efficiency, and potential damage to the gear system. The design may include features such as cooling fins, heat sinks, or ventilation channels to facilitate heat dissipation and maintain optimal operating temperatures. Proper heat dissipation design ensures the longevity and reliability of worm wheels in high-temperature environments.
- Noise and Vibration Control: The design of worm wheels can incorporate features to control noise and vibration, which are particularly important in certain environments. Modifications to the tooth profile, manufacturing tolerances, or the addition of damping elements can help reduce noise and vibration generation. In noise-sensitive environments or applications where excessive vibration can affect precision or stability, the design should prioritize noise and vibration control measures to ensure smooth and quiet operation.
- Environmental Factors: The design of worm wheels should consider specific environmental factors that can impact their performance. These factors may include temperature extremes, humidity, corrosive substances, abrasive particles, or even exposure to outdoor elements. The design may incorporate protective coatings, specialized materials, or enhanced sealing mechanisms to mitigate the effects of these environmental factors. Considering and addressing the specific environmental challenges helps ensure optimal performance and longevity of worm wheels in different environments.
By carefully considering the design aspects mentioned above, worm wheels can be tailored to perform reliably and efficiently in different environments. The design choices made for tooth profile, material selection, lubrication, heat dissipation, noise and vibration control, and addressing environmental factors are essential for optimizing the performance and durability of worm wheels in their intended applications.
editor by Dream 2024-04-25
China Hot selling Customize Various Non-Standard Plastic /Brass /Steel Alloy /Stainless Steel Worm Gear Per Your Artwork
Product Description
Audio/Video industry high-quality Custom production CNC machining aluminum audio recorder case/housing/box
How to work with us?
1. Send us your 3D drawing (STEP/IGS/SolidWorks format etc. )
2. Specify your requirements (your quantity, material, and surface finish requirements etc) to our email in the bottom page.
| Manufacturing range | Custom mechanical CNC parts |
| Major production | CNC parts, metal parts, Precision mechanical parts etc. |
| Applicable Material | Alunimum 6061 T6/stainless steel/titanium/brass/copper/Plastic etc. |
| Our advantage | 1. Over 14-year rich experience in CNC machining service 2. Small order accepted for the beginning 3. Sample orders can be finished 5 to 10 days 4. Top quality guaranteed by skilled workers, managing system and status of facilities. 5. Our sales team is all professional and all can speak English 6 100% quality inspection before delivery |
| Surface finish | Natural machined color/anodized finish/ coating / Passivation / PVD finish/nickel white/brush/heat treatment/fine glass beads/grounding/tumbled finish etc. |
| High Tolerance | +/- 0.02mm (for Metal shaft), +/-0.03mm ( for plastic) |
| Quality control | Low(1-2%)scrap rate and 100% inspection with quality control report offered. |
| Payment Terms | 50% deposit before production and 50% balance before arranging to ship |
| Process | CNC turned machining/milled machining/drilled machining/tapping machining/bench machining/lathe and mill in 1 machining etc. |
Machined part show:
Good surface finish Product:
Our Company:
HangZhou WEI HangZhouG PRECISION METAL CO., LTD (LCH)
located in Songgang, HangZhou, China, a middle-size CNC machining industry cluster. We are a professional customized production manufacturer of high-precision metal electronic parts, camera and filmmaking parts auto parts, Remote Control car parts, aluminum pen parts, motor parts, racing parts, boat parts, fishing reel and rods parts, wheelchair and audio parts etc. The quality is the core of what we offer, CHINAMFG has been working with many new customers and regular customers with our competitive quality, the reasonable price, and considerate service for over 14 years.
Packing & Delivery:
1.Packing Detail: Each product packed with plastic preservative, EPE, foam plastic bag, Carton outside, wood case or iron case or as per the customer’s special requirement. Besides, custom package takes a week to prepare.
2.Delivery Detail: As customers’ requirements, fast delivery takes 3 ~5 working days, slow delivery time takes 7~ 15 working days
Custom photo:
FAQ:
Q: Are you trading company or manufacturer?
A: We are 100 % factory, we warmly welcome you to pay us a visit and see our machining capabilities here in person.
Q: How long is your delivery time?
A: Generally it is 5-10 days if the design is simple to get machined. or it is 15-20 days if the goods are very complicated in machining structure, surely, it is according to machining difficulty and quantity.
Q: Do you provide samples ? is it free or extra?
A: Yes, we could offer the sample production before moving to mass production to test its quality. It takes the little cost of CNC Programme setting-up and surface finish, we ain’t making money from sample sometime we pay part of them for our customer since it’s the first time to work projects together 🙂
Q: What are your terms of payment?
A: 50% T/T in advance, balance before shipment.
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| After-sales Service: | 6 Months |
|---|---|
| Warranty: | 6 Months, 6 Months |
| After-Sales Service: | ["6 Months","6 Months"] |
| Application: | Fastener, Auto and Motorcycle Accessory, Hardware Tool, Machinery Accessory, as Your Request |
| Standard: | GB, En, API650, China GB Code, JIS Code, Tema, ASME, as Per Drawing |
| Surface Treatment: | Anodizing |
| Customization: |
Available
|
|
|---|
How does the design of worm wheels impact their performance in different environments?
The design of worm wheels plays a significant role in determining their performance in different environments. Here’s a detailed explanation of how the design of worm wheels impacts their performance:
- Tooth Profile: The tooth profile of a worm wheel can significantly affect its performance. Different tooth profiles, such as involute, cycloidal, or modified profiles, offer varying characteristics in terms of contact area, load distribution, and efficiency. The selection of the appropriate tooth profile depends on factors such as the application requirements, load capacity, and desired efficiency. For example, in applications where high load capacity is crucial, a modified tooth profile may be preferred to enhance the gear’s strength and durability.
- Material Selection: The choice of material for worm wheels is crucial for their performance in different environments. Worm wheels can be made from various materials, including steel, bronze, brass, or specialized alloys. Each material offers different properties such as strength, wear resistance, corrosion resistance, and self-lubrication. The selection of the appropriate material depends on factors such as the operating conditions, anticipated loads, and environmental factors. For example, in applications where corrosion resistance is essential, a stainless steel or corrosion-resistant alloy may be chosen to ensure long-term performance in harsh environments.
- Lubrication and Sealing: Proper lubrication and sealing are vital for the performance of worm wheels, especially in challenging environments. The design of worm wheels should consider factors such as lubrication requirements, sealing mechanisms, and the ability to prevent contamination ingress. Lubrication ensures smooth operation, reduces friction, and minimizes wear between the worm gear and the worm wheel. Effective sealing prevents the entry of contaminants such as dust, dirt, or moisture, which can adversely affect the gear’s performance and lifespan. The design should incorporate appropriate lubrication and sealing provisions based on the specific environmental conditions.
- Heat Dissipation: In environments where high temperatures are present, the design of worm wheels should consider heat dissipation mechanisms. Excessive heat can lead to premature wear, reduced efficiency, and potential damage to the gear system. The design may include features such as cooling fins, heat sinks, or ventilation channels to facilitate heat dissipation and maintain optimal operating temperatures. Proper heat dissipation design ensures the longevity and reliability of worm wheels in high-temperature environments.
- Noise and Vibration Control: The design of worm wheels can incorporate features to control noise and vibration, which are particularly important in certain environments. Modifications to the tooth profile, manufacturing tolerances, or the addition of damping elements can help reduce noise and vibration generation. In noise-sensitive environments or applications where excessive vibration can affect precision or stability, the design should prioritize noise and vibration control measures to ensure smooth and quiet operation.
- Environmental Factors: The design of worm wheels should consider specific environmental factors that can impact their performance. These factors may include temperature extremes, humidity, corrosive substances, abrasive particles, or even exposure to outdoor elements. The design may incorporate protective coatings, specialized materials, or enhanced sealing mechanisms to mitigate the effects of these environmental factors. Considering and addressing the specific environmental challenges helps ensure optimal performance and longevity of worm wheels in different environments.
By carefully considering the design aspects mentioned above, worm wheels can be tailored to perform reliably and efficiently in different environments. The design choices made for tooth profile, material selection, lubrication, heat dissipation, noise and vibration control, and addressing environmental factors are essential for optimizing the performance and durability of worm wheels in their intended applications.
Can you explain the role of a worm wheel in conjunction with a worm gear?
In mechanical systems, a worm wheel and a worm gear work together to achieve the transmission of motion and power between two perpendicular shafts. The worm gear is a screw-like gear, while the worm wheel is a circular gear with teeth cut in a helical pattern. Here’s a detailed explanation of the role of a worm wheel in conjunction with a worm gear:
The primary function of a worm wheel and worm gear combination is to provide a compact and efficient means of transmitting rotational motion and power at a right angle. The interaction between the worm gear and the worm allows for high gear reduction ratios, making it suitable for applications that require large speed reductions and high torque output.
The worm gear, or worm, is a threaded shaft resembling a screw. It is the driving component of the system and is typically turned by a motor or other power source. The threads on the worm engage with the teeth of the worm wheel, causing the wheel to rotate.
The helical shape of the worm gear teeth and the orientation of the threads on the worm are designed to ensure smooth and efficient power transmission. As the worm rotates, the sliding action between the threads of the worm and the helical teeth of the worm wheel enables the transfer of motion.
The gear ratio between the worm and worm wheel determines the speed reduction and torque multiplication achieved. The number of teeth on the worm wheel compared to the number of threads on the worm determines the gear ratio. For example, a worm wheel with 40 teeth and a worm with one thread would result in a gear ratio of 40:1, meaning the output shaft of the worm wheel rotates once for every 40 rotations of the worm.
The key role of the worm wheel is to receive the rotational motion from the worm and transmit it to the output shaft. It converts the rotary motion of the worm into rotary motion in a different direction, typically at a right angle.
The worm wheel also provides mechanical advantage by multiplying the torque output. Due to the helical shape of the teeth, the sliding action between the worm and the worm wheel allows for a larger contact area and load distribution, resulting in increased torque output at the output shaft.
The combination of the worm gear and worm wheel offers several advantages in mechanical systems:
- High Gear Reduction: The worm gear and worm wheel enable significant speed reduction while increasing torque output, making them suitable for applications requiring high torque and low speed.
- Self-Locking: The friction between the worm gear and the worm prevents backdriving, allowing the worm wheel to maintain its position even when the driving force is removed.
- Compact Design: The perpendicular arrangement of the worm gear and worm wheel allows for a compact and space-saving design, making it advantageous in applications with limited space.
- Quiet Operation: The sliding action between the worm gear and worm wheel helps distribute the load over multiple teeth, resulting in smoother and quieter operation.
- Directional Control: The worm gear and worm wheel combination can provide unidirectional motion, preventing motion from the output side back to the input side due to their self-locking property.
Worm gear and worm wheel systems are commonly used in various applications, including automotive, industrial machinery, elevators, conveyor systems, and robotics. Their unique characteristics make them suitable for tasks that require precise control, high torque, and compact design.
It is important to note that proper lubrication, maintenance, and design considerations are crucial for ensuring the reliable and efficient operation of worm gear and worm wheel systems. Regular inspections and adherence to manufacturer guidelines are essential for maximizing the lifespan and performance of these components.
What are the advantages of using a worm wheel in gearing systems?
Using a worm wheel in gearing systems offers several advantages, making it a popular choice for various applications. Here’s a detailed explanation of the advantages of using a worm wheel:
- High Gear Reduction: Worm wheels provide significant gear reduction ratios, allowing for large speed reductions and high torque output. The helical shape of the worm gear teeth and the interaction with the worm enable gear ratios ranging from 5:1 to 100:1 or even higher. This makes worm wheels suitable for applications that require high torque and low-speed operation.
- Compact Design: The perpendicular arrangement of the worm gear and the worm wheel allows for a compact design, making efficient use of space. This is especially beneficial in applications where space is limited or where a compact and lightweight design is desired.
- Self-Locking: One of the unique properties of a worm wheel system is its inherent self-locking ability. Due to the sliding action and the angle of the helical teeth, the worm wheel can hold its position and prevent backdriving. This means that even when the driving force is removed, the worm wheel remains locked in place, enhancing safety and stability in applications where position holding is critical.
- High Torque Capability: The sliding action and increased tooth engagement of the worm wheel design allow for a larger contact area between the worm gear and the worm wheel. This results in higher torque transmission capacity compared to other gear types, making worm wheels suitable for applications requiring high torque output.
- Quiet Operation: The sliding action between the worm gear and the worm wheel results in smoother and quieter operation compared to other gear types. The helical teeth of the worm wheel help distribute the load over multiple teeth, reducing noise and vibration, and providing a smoother transmission of power.
- Directional Control: Worm wheels offer excellent directional control, allowing power transmission in a single direction only. The self-locking nature of the worm wheel prevents any reverse motion from the output side to the input side. This property is advantageous in applications where precise motion control and prevention of backward movement are required.
- Efficient Power Transmission: The sliding action, larger contact area, and self-locking nature of the worm wheel design contribute to efficient power transmission. The reduced friction and wear, along with the optimized tooth engagement, help minimize energy losses, improve overall system efficiency, and reduce the need for frequent maintenance.
- Versatility: Worm wheels can be manufactured in various sizes, materials, and configurations to suit different application requirements. They can be customized to meet specific torque, speed, and space constraints, making them versatile for a wide range of applications across industries.
These advantages make worm wheels suitable for a variety of applications, including automotive, industrial machinery, elevators, robotics, and more. However, it’s important to consider factors such as lubrication, proper gear meshing, and maintenance to ensure the reliable and efficient operation of worm wheel systems.
editor by CX 2024-03-24
china factory Precision Customized Brass/Copper/Bronze Steel Alloy Crown Stepper Motor Snowblower Auger Worm Gear manufacturers
Item Description
Precision CZPT ized Brass/Copper/Bronze Metal Alloy Crown Stepper CZPT CZPT blower Auger Worm Equipment
| Procedure | CNC machining,CNC milling, cnc lathe machining |
| Accessible Substance | 1.Stainless Metal: SS201, SS303, SS304, SS316, SS416, SS420,and many others. |
| two.Steel: C45, 40Cr, 42CrMo, 20CrNiMo, 20CrMnTi, and many others. (AISI 1045, 5140, 4140/4142, 8620 and so forth.) | |
| three. Brass:C36000 ( C26800), C37700 ( HPb59), C38500( HPb58), C27200CuZn37), C28000(CuZn40),etc. | |
| four.Bronze: C51000, C52100, C54400, and so forth. | |
| five. Iron: 1213, 12L14,1215,and so on. | |
| 6. Aluminum: Al6061, Al6063,Al2571,Al7075 and many others | |
| 7. Carbon metal:AISI1006,AISI1571,AISI1571,and so forth. | |
| 8.Nylon PA66,MC901,POM plastic ects | |
| Hardness | HRC50~55 |
| Top quality Control | ISO9001 and ISO14001 |
| Dimension bore tolerances | -/+.01mm |
| High quality normal | AGMA, JIS, DIN |
| Dimension/Colour | Gears and components dimensions are in accordance to drawings from CZPT er, and shades are CZPT ized |
| Surface remedy | black oxide,Zn-plated,ni-plated,tin-plated,chrome plated,passivated,sandblast and anodize,chromate,polish,electro portray,black anodize,plain,H.D.G,and so forth. |
| Dimensions Tolerance | ±0.01mm or a lot more exact |
| Samples affirmation and approval | samples delivered for confirmation and transport expense paid by CZPT ers |
| Bundle | Internal distinct plastic bag/outside carton/wooden pallets/ or any other particular deal as for each CZPT er’s demands. |
Simply click right here for a lot more specifics!
Customization procedure
Assistance CZPT ized Gears from CZPT ers’ drawings and samples and Different CZPT -normal CZPT ization
1.Merchandise Discussions
Clients send drawings oramples, and quote in accordance to CZPT ers’ demands.
two.Molds designing
Planning 3D drawings and optimizing the products.
three.Drawing confirmation
Sending the mould drawing tothe CZPT ers , and the CZPT ers sign for affirmation.
4.Molds CZPT
Manufacture molds correctly and precisely in accordance to the drawings.
five.Moulds Inspection and CZPT s Take a look at
Detect CZPT indicators of molds and optimization of internal cavities.
six.Sample Aprroval from CZPT er
Consumers approve the samples and confirm them for bulk production.
7.Mass Creation
Bulk generation according to CZPT ers’s PO
eight.PO Concluded
Shipping and delivery to the CZPT er andthe CZPT ers receive the gears.
If you need to have other CZPT ized requirements, remember to click right here to get in touch with us!
Why Pick Us
We enthusiastically offer honest and prompt support to CZPT CZPT ers and establish sustainable business relationship with them.
100% Manufacturing unit inspection, we are liable for any troubles subjected to malfunction in warranty period.
We Can Give You:
- On-time Supply with Far more Selection
- Solution Remedies and Service
- Long Good quality Assure
- Nearby CZPT nical Assist
- Rapidly Reaction to CZPT ers’ Feedbacks in 24 hours
Also I would like to get this chance to give a brief introduction of CZPT CZPT -Electricity business:
Our organization is a CZPT manufacturer of agriculture gearbox,worm minimize gearbox, PTO shafts, CZPT s ,rollar chains, bevel equipment, pulleys and racks in CZPT .
We have exported a lot of products to CZPT CZPT ers all in excess of the world, we have CZPT -time expertise and robust technological innovation assistance.
You also can check CZPT site to know for far more information, if you require CZPT products catalogue, please get in touch with with us.
Company details
As the most compact tiny precision equipment system, worm gear sets offer large reduction ratios in a quite small space. Worm equipment sets transmit motion between disjoint proper-angle shafts and offer the quietest, smoothest running operation of any equipment variety.
china supplier OEM Wholesale Carbon Steel Alloy Worm Wheel Gear manufacturers
Solution Description
CZPT Wholesale Carbon Steel Alloy Worm Wheel Equipment
Carbon Metal Alloy Worm Wheel
Oem services
Wheel
Size: 12”-26”
ET: fifteen-60
PCD: 100-185
Specifications: According to the CZPT er’s layout
Complete: Silver gray hyper silver chrome black equipment encounter
Productioin and tests equipment: The lower strain casting machine, gravity casting machine, ongoing heat-managing furnace, the CNC lathe, Machining enter, automatic spray-portray line, the spectrum analyzer, X-ray equipment, a few-coordinates measuring device, rotary bending tester, the radial rolls tiredness tester, effect tester, the salt spray tester, the CZPT material screening machine
Specification
| Wheel dimension | offset | Heart hole | Bolt gap | P.C.D | Valve | Rec,Kind |
| 22.5*9.00 | a hundred seventy five | φ221 | eight-φ32 | φ285.seventy five | V3-twenty-twelve | 12R22.five |
| 22.5*9.00 | 178 | φ222 | 10-φ32 | φ285.seventy five | V3-20-six | 12R22.five |
| 22.5*9.00 | 175 | φ281 | ten-φ26 | φ335 | V3-20-6 | 12R22.5 |
| 22.5*9.00 | one hundred seventy five | φ281 | 10-φ27 | φ335 | V3-twenty-4 | 12R22.five |
| 22.5*9.00 | 173 | φ281 | ten-φ26 | φ335 | V3-20-4 | 12R22.five |
| 22.5*9.00 | one hundred seventy | φ221 | 8-φ32 | φ285 | V3-20-four | 12R22.five |
| 22.5*9.00 | 171 | φ220 | ten-φ26 | φ285.75 | V3-20-6 | 12R22.five |
| 22.5*9.00 | 174 | φ281 | ten-φ26 | φ335 | V3-20-six | 12R22.5 |
| 22.5*9.00 | a hundred sixty five | φ281 | 10-φ26 | φ335 | V3-20-6 | 12R22.5 |
| 22.5*9.00 | 169 | φ281 | ten-φ26 | φ335 | V3-20-six | 12R22.five |
| 22.5*9.00 | 176 | φ221 | eight-φ32 | φ285 | V3-20-4 | 12R22.5 |
1) Approach: Resin sand casting.
2) Used application for specification drawings: CZPT CAD, Solidworks and so on.
three) Facility: CZPT ctric furnace, cupola furnace, anneal furnace, sand mixing device, shot blast chamber, CZPT molding device.
What we could do for you :
one) manufacturing facility sell right
two) CZPT -expression,powerful and regular supplying capacity
three) shipping time: 2-twenty five doing work days
four) do as your reuqirements on bundle,manufacturer or other designs
five) expense manage will be greater than other trading firms
6) sturdy income marketing policy
7) ex-manufacturing facility price and aggressive cost
8) replying you asap.
Safety PROVISIONS: Worm drives should not be used as a locking mechanism to secure heavy objects, which may possibly lead to injuries or injury for the duration of reverse action. In non-possibly hazardous purposes, self-locking is essential to stop reverse rotation, and then a low-pitch one-threaded worm is used to automatically lock the worm equipment to avert reverse rotation.
china near me shop Alloy Steel Sand Casting Gear Wheel/Flywheel/Pulley Wheel/Railway Wheel/Sprocket Wheel/Train Wheel/Worm Wheel/Waist Wheel/Back up Support Wheel manufacturers
Solution Description
Manufacturer CZPT /FlyWheel/Pulley Wheel/Railway Wheel/Sprocket Wheel/Practice Wheel/Worm Wheel/Waist Wheel/Back again up Help Wheel
| Description | Customized Made CARBON Steel CASTINGS |
| Substance | (1)grey iron, ductile iron , pig iron (2)carbon metal, stainless metal, alloy steel (3)aluminum alloy, aluminium, A380, aluminum 6061 (4)zinc alloy ,copper, brass, bronze etc |
| normal | ISO ,DIN, AISI, ASTM, BS, JIS, etc. |
| Size | available in all measurements or as CZPT er’s drawings |
| Certification | ISO9001:2008 |
| Application | Industrial parts,Machinery parts,construction parts,valve parts, teach,craft,hydraulic pressure, agriculturalmachinery,Marine hardware,Auto parts, electric power fittings,food machinery,harness fittings, equipment,mining machinery parts |
| Weight range | 1-200ton |
| Machining precision | ±0.01mm |
| Surface area treatment method | Heat Treatment method, Polishing, Plating, Machining, Anodizing, shot, sand blasting, zinc plated, oxide, galvanized etc. |
| process | dropped wax casting procedure, die casting method, sand casting approach. soluble glass casting process, silicasol casting method |
| generation application | Steel elements, CZPT elements, CZPT CZPT , CZPT ctric CZPT fitting, CZPT elements, Pipe CZPT , Valve parts, CZPT parts, Agricultural equipment, Hinges, and so forth |
| CNC and MC machining | 3 coordinate measurement machine for screening. |
| Service | To chart to sample generation CZPT / ODM |
| packing information |
wood or carton packages as for every your calls for. |
| MOQ | Little get is recognized |
Item Photo
Q: What do I want for giving a estimate ?
A: You should offer you us Second or 3D drawings (with materials, dimension, tolerance, floor remedy and other complex need and many others.) ,amount, application or samples. Then we will quote the best cost within 24h.
Q: What is your MOQ?
A: MOQ is dependent on CZPT client’s demands, apart from,we welcome demo purchase prior to mass-manufacturing.
Q: What is the generation cycle?
A: It differs a good deal based on item dimension,specialized requirements and amount. We often consider to fulfill CZPT ers’ necessity by changing CZPT workshop routine.
Q: What variety of payment phrases do you acknowledge?
A.: T/T, L/C, Escrow, paypal, western union, moneygram and many others.
Q: Is it achievable to know how is myproduct heading on without having going to your business?
A: We will offer a comprehensive merchandise sched
The principal gain of worm gears is their ability to offer large reduction ratios and correspondingly large torque multipliers. They can also be employed as reducers for low to medium speed purposes. Also, because their reduction ratio is based on the number of teeth on the gear, they are more compact than other sorts of gears. Like fantastic pitch leadscrews, worm gears are normally self-locking, generating them perfect for hoisting and hoisting apps.
china Cost Forging Casting Alloy Steel Gear Wheel/Flywheel/Pulley Wheel/Railway Wheel/Sprocket Wheel/Train Wheel/Worm Wheel/Waist Wheel/Back up Support Wheel/Groove Wheel manufacturers
Item Description
Stone/Rock/Mining Crusher CZPT Elements Jaw/Cone/Affect/VSI Crusher Areas
We provide crusher spare elements for several band of crushing vegetation.
We supply alternative elements for many brands of crushing vegetation. like, manganese liners,cone crusher mantle and concave(bowl liner), hsi bars and liners, blow bars, facet liners, jaw liners, jaw plates, tooth plates, VSI use components, and so on, for jaw crusher, cone crusher, impact crusher, VSI sand maker, and many others.
We can provide custom casting services, based on the drawings from the customers.
We will make picket mould, and sand cast the areas, after a series processes, you will get high quality wear areas in substantial manganese matching your equipment.
one-Introduction of Jaw Crusher Areas
Jaw plate is made with super high manganese steel, consequently it has a services life fifty~100% CZPT er than people created of conventional high manganese steel. CZPT y model of PE collection jaw crushers is examined for shock, tension, strain, thermal loading, deformation, vibration and sound below a wide selection of load circumstances. The specific processing tactics make sure that CZPT jaw plate has major performance:
one)Employing cold processing hardening engineering, the hardness is enhanced.
two)H2o toughening technologies to stay away from creating the overall performance very poor throughout the method of all-natural stage modify.
2- Introduction of Cone Crusher Parts
which is made to shield the Cone Crusher, thus increases the working lifestyle.We supply large experienced concave in higher Cr, Mo, alloy metal for Cone Crusher.
Cone Crusher Parts
one. CZPT parts for Cone Crusher.
2. Be used in manganese steel
3. We can do as for every CZPT er’s demands.
We manufacture an comprehensive range of wear and spare parts in CZPT for the worlds most common crushing brand names, like the spare parts for the beneath crushers.
| Crusher sort | Product | Spare parts |
| Cone crusher | HP100, HP200, HP300, HP400, HP500, HP4, HP5, GP100, GP200, GP300, GP550, GP11 | Bowl liner, mantle |
| H2800, H3800, H4800, H6800, H7800, H8800, S2800, S3800, S4800, S6800 | ||
| 4FT.Regular, 4-1/4FT.Limited head , 5-1/2FT.Regular |
Functions of cone crusher wear parts :
one) Material: high manganese metal:Mn13Cr2, Mn18Cr2, and so forth
two) Use: CZPT ry in metallic recovery smash, mine, metallurgy, chemical sector, cement, petroleum and so forth.
3) Production quality tests: CZPT frequency infrared carbon & sulfur analyzer, CZPT lographic microscope, CZPT ry functionality screening equipment, Hardness tests tools, CZPT sonic inspection equipment
4) Easy installation: The anti-abrasion block is a semi-long term element, which is simple for substitute.
Chemical composition of cone crusher use areas
| Code CZPT m | C | Mn | Si | Cr | Mo | P | S |
| ZGMn13-one | one-1.forty five | 11-fourteen | .3-one | – | – | ≤0.09 | ≤0.04 |
| ZGMn13-2 | .9-1.35 | eleven-fourteen | .3-one | – | – | ≤0.09 | ≤0.04 |
| ZGMn13-3 | .9-1.35 | eleven-fourteen | .3-.8 | – | – | ≤0.09 | ≤0.04 |
| ZGMn13-four | .9-1.three | eleven-14 | .3-.eight | one.5-2 | – | ≤0.09 | ≤0.04 |
| ZGMn13-five | .75-1.3 | eleven-fourteen | .3-one | – | .9-1.two | ≤0.09 | ≤0.04 |
three-Introduction of Affect Crusher Areas
Blow bar Produced by high wear-resisting materials:higher chrome cast-iron and high-manganese metal.
We manufacture an extensive assortment of dress in and spare parts in CZPT for the worlds most common crushing manufacturers.
Chemical composition of Effect Crusher Areas
| NO. | chemical composition % | HRC | ||||||||
| C | Si | Mn | Cr | Mo | Na | Cu | P | S | ||
| KmTBCr4Mo | two.5-3.5 | .5-1. | .5-1. | three.5-4.five | .3-.five | – | – | ≤0.15 | ≤0.10 | ≥55 |
| KmTBCr9Ni5Si2 | two.5-3.6 | one.5-2.two | .3-.eight | eight.-ten. | -1. | four.5-6.five | four.5-6.five | – | – | ≥58 |
| KmTBCr15Mo | two.8-3.5 | ≤1. | .5-1. | thirteen-18 | .5-3. | -1. | -1. | ≤0.10 | ≤0.06 | ≥58 |
| KmTBCr20Mo | two.-3.3 | ≤1.2 | ≤2. | eighteen-23 | ≤3. | ≤2.five | ≤1.2 | – | – | ≥60 |
| KmTBCr26 | 2.3-3.3 | ≤1.two | ≤1. | 23-thirty | ≤3. | ≤2.five | ≤2. | – | – | ≥60 |
Crusher CZPT r Parts
The principal advantage of worm gears is their capacity to provide large reduction ratios and correspondingly high torque multipliers. They can also be used as reducers for minimal to medium velocity programs. Also, simply because their reduction ratio is dependent on the amount of enamel on the gear, they are much more compact than other varieties of gears. Like fantastic pitch leadscrews, worm gears are typically self-locking, making them perfect for hoisting and hoisting purposes.