Solution Description
Germany CNC Equipment Grinding CZPT for reducing .5-4Module Dia ten-300mm
Quick CZPT TIME FOR 2-3MONTHS.
Cost-free SAMPLES GRINDING Tests Support.
Main Requirements.
|
Machining parameters |
Speed |
Be Synchronous with B axis |
||
|
Exterior dia |
Φ10~Φ400mm |
Radial feed of grinding wheel mm |
||
|
Module |
One start .5~6mm |
270 |
||
|
NO. of teeth |
eight~358 |
Tangential shift of operate piece mm |
||
|
Pressure angle |
10°~35° |
one hundred twenty |
||
|
Max. encounter width ( spur equipment) |
170mm |
Vertical shift of operate piece mm
|
||
|
Max. CZPT x angle |
±35° |
a hundred ninety |
||
|
Equipment parameter |
|
Longitudinal feed of diamond dresser mm |
||
|
Length from perform spindle centre to grinding wheel axis |
one hundred eighty~420 |
135 |
||
|
Dimensions of grinding wheel |
Transverse feed of diamond dresser mm |
|||
|
Φ350xΦ160(one hundred sixty)x84mm |
one hundred sixty five |
|||
|
Speed of grinding wheel |
Other people |
|||
|
Grinding |
1100~3440rpm |
Spindle taper |
Morse No 3 |
|
|
Max. linear velocity |
63m/s |
Inside taper of tailstock centre |
Morse No 3 |
|
|
Profiling |
forty~200rpm, |
Complete CZPT of motors |
50kw |
|
|
Pace of function piece |
Bodyweight of function piece |
60Kg |
||
Primary parameters and configuration listing:
| Machining parameter | Workpiece rotation speed (Axis C) Synchronize with axis B |
|||||
| Outer diameter | Φ10~Φ550mm | length amongst factors | 280-480(580) mm | |||
| Module | 1-8mm | X-radial feed of grinding wheel | 410(480)mm | |||
| Tooth No. | eight~510 | Y-tangential movement of workpiece | 140mm | |||
| Strain angle | fourteen.5°~35° | Z-axial motion of | 270mm | |||
| Max. tooth width | 200(260)mm | V-movable feed of dressing roller | 165mm | |||
| Max. CZPT x angle | ±45° | W-go of upper position | 300mm | |||
| Workpiece excess weight | 100Kg | U-move of grinding oil nozzle | 60mm | |||
| Device tool parameter | Other folks parameter | |||||
| Center distance amongst grinding wheel and workpiece | 160~640mm | taper of inner gap for workpiece spindle | No four | |||
| Grinding wheel dimensions | Φ350×Φ160×104mm | Inner hole taper of upper | No 4/five | |||
| Grindingwheel | Φ320mm | Overall CZPT of motor | 60kw | |||
| Min. root diameter of grinding wheel | Φ240mm | Diameter of Mushroom head | Φ50/63mm | |||
| Speed of griand wheel:(axis B)grindingrpm |
1100-3580mm |
Overall dimensions (LxWxH) |
3050x2215x2677mm |
|||
| Max. linear speed | 30-63m/s | Fat of primary equipment | 14T | |||
| Dressing | 40~200rpm | |||||
Standard configuration listing:
| Product | Title | Description | Model | QTY |
| one | Principal device | CHINA | 1 set | |
| 2 | Electric powered cupboard | With air conditioner | CHINA | one established |
| three | Drinking water cooling maching | China | 1 set | |
| four | Cooling oil tank | China | one set | |
| five | Cooling oil machine | China | 1 established | |
| six | Oil mist dust remover | china | 1 established | |
| seven | Hydreaulic station | CHINA | 1 established | |
| 8 | Dynamic stability of grinding wheel | HVS | one established | |
| 9 | grinding wheel dresser | With a diamond pen | CHINA | one established |
| Diamond roller | m=According to the CZPT er grinding equipment establish | CHINA | two pairs | |
| ten | Flange of grinding wheel | CHINA | three set | |
| Grinding wheel | According to the customer’s gear | China | three parts |
|
| 11 | points | Upper and lower points(alloy upper stage) | CHINA | one for each and every |
| 12 | Controlling technique | Germany | one established | |
| thirteen | Tools | 1 established | ||
| fourteen | Techniccal details | instruction handbook | CHINA | one established |
| 15 | Grinding software | Electrical power gear-C400 | CHINA | 1 set |
| sixteen | certification | Merchandise qualification certification | CHINA | one established |
Listing of imported elements
| Item | Axis utilized | Qty | Model | Spot of Origin | Remarks |
| Servomotor | X,Y,Z,V,B,C,A | 7 pcs | Siemens | Germany | 4 linear and three rotating axes |
| Servodriver | X,Y,Z,V,B,C,A | seven groups | Siemens | Germany | 3 linear and 4 rotating axes |
| Grating ruler | X,Y,Z,V,B,C,A | 7 groups | Imports | Imports | 4 linear and 3 rotating axes |
| Guide screw | X,Y,Z,V | 4 groups | NSK | Japan | four linear axes |
| Xihu (West CZPT ) Dis. rail | X,Y,Z,V,W | 5 groups | NSK | Japan | 5 linear axes |
| Bearing | Different | NSK | Japan | ||
| Controller | 1 set | MORA | Germany | 10 axis |
Specialized description
Very first :The coordinate method illustration
X: feeding movement of grinding wheel along gear radial route Y: workpiece tangential motion
Z:workpiece vertical and reciprocating motion P: grinding oil nozzle motion
V: tangential movement of wheel dressing roller
W: vertical and reciprocating motion of upper middle Q: Telescopic movement of instrument setting sensor
A: rotation motion of CZPT x angle B:rotation movement of grinding wheel
B1 , B2:rotation movement of dressing roller B3:rotation movement of automated topping axis B4:computerized rotation motion of wheel safety cover C:rotation motion of workpiece
The recommended resources for the worm are hardened steel and bronze for the worm gear. However, based on the software, unhardened steel worms can operate adequately and much more economically on forged iron worm gears rated at 50%. In addition to metal and hardened steel, worms are offered in stainless metal, aluminum, bronze, and nylon worm gears are obtainable in steel, hardened metal, stainless steel, aluminum, nylon, and non-metallic (phenolic).